acc gea information
TRANSCRIPT
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GEA Heat Exchangers / GEA Power Cooling, Inc.
Air Cooled Condensers &
The PAC SYSTEM
ACC/Heller !"
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GEA Heat Exchangers/GEA Power Cooling, Inc.
To#ics o$ %iscssion
Introduction to GEA Group
GEA Power Cooling
Air Cooled Condensers
Constructability
PAC SYSTEM
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GEA Heat Exchangers/GEA Power Cooling, Inc.
To#ics o$ %iscssion
Introdction to GEA Gro#
GEA Power Cooling
Air Cooled Condensers
Constructability
PAC SYSTEM
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GEA Heat Exchangers/GEA Power Cooling, Inc.
Introdction to GEA Gro# '(er(iew
GEA Group is the worlds largest heattrans!er e"uip#ent technology group
speciali$ing in energy and ther#al
technology% as well as process%
re!rigeration and air treat#ent industries&
This pro'ides us the technological and
!inancial resources to #eet any
re"uire#ents and allows access to
#anu!acturing !acilities located throughout
the world&
In ())* the GEA Group e#ployed o'er
(+%))) people and generated sales o!E,- .&( billion&
http/00www&geagroup&co#
http://www.geagroup.com/http://www.geagroup.com/ -
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GEA Heat Exchangers/GEA Power Cooling, Inc.
GEA Group is a dri'er o! inno'ation in
its #ar1ets2 up to 3)4 o! products areless than !i'e years old&
The 1ey #ar1ets are the energy and
petroche#icals industries% as well as
!ood and dairy&
The GEA Group A1tiengesellscha!t is listed on M5A6 stoc1 inde7
89:/ ;;) ())% ISI:/ 5E)));;)());
GEA Group is a leading international
technology group with operating co#panies
in #ore than .) countries&
Introdction to GEA Gro# S))ar*
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GEA Heat Exchangers/GEA Power Cooling, Inc.
The ()% when GEA was !ounded& The corporate culture is rooted in the
principles o! decentrali$ation and entrepreneurship&
=ur clients are in the power generation business and all traditional
areas o! the process industries such as che#ical and petroche#ical
plants as well as re!ineries&
GEA Heat Exchangers
Introdction to GEA Gro# H+ Seg)ent
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Introdction to GEA Gro# H+ Seg)ent
The GEA Heat Exchangers !siness "nits
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Introdction to GEA Gro# - H+ Seg)ent
EuropeGEA atignolles Technologies Ther#i"ues S&A&S&GEA EGI Contracting0Engineering Co& Btd&
GEA Energietechni1 G#b3>
='er () Air Cooled Condensers supplied on a turn 1ey basis
%r* Cooling S*ste)s
* syste#s supplied since +>>)
All e7isting parallel condensing syste#s supplied by GEA
et/%r* PAC SYSTEMS
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12/148GEA Heat Exchangers/GEA Power Cooling, Inc.
Pro@ect >ocation? Plant Sie/T*#e
-iyadh Saudi ArabiaF +()) M8 C0C
Tucu#an ArgentinaF H.) M8 C0CEl 5orado ,SAF H*) M8 C0C
Coryton ,9F 3.) M8 C0C
Mill#erran AustraliaF ( 7 H() M8 Coal
aio Me7icoF .)) M8 C0C
Gelugor MalaysiaF *) M8 C0C
?ront -ange ,SAF.)) M8 C0C
Athens ,SAF 7 ;) M8 C0C
Chuc1 Ben$ie ,SAF ( 7 ;)) M8 C0C
Choctaw ,SAF *>) M8 C0C
) M8 C0C
=tay Mesa ,SAF .+) M8 C0C
Spalding ,9F 3.) M8 C0C
Current Cree1 ,SAF .)) M8 C0C
Co#anche ,SAF 3.) M8 Coal
A?AM DI :igeriaF ;)) M8 C0C
I##ingha# ,9F H)) M8 C0C
Caithness ,SAF (*) M8 C0C
5ry ?or1 ,SAF H(. M8 Coal
San Boren$o Me7icoF H)) M8 C0CAstoria II ,SAF ..) M8 C0C
GEA Power Cooling - arge ACC Ex#erience
Successfully Completed AllProjects (~100)
Many New Projects AreRepeat Customers
Lead ec!nolo"y Center forA#r Cooled Condensers and
$et%&ry Systems $orldw#de Lead ec!nolo"y Center for
&ry Cool#n" #n Com'#nedCycle Power Stat#ons$orldw#de
#nanc#ally Stron" *ers#f#ed Company
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Air Cooled Condensers/ ( ,nitsMill)erran Bx;B5 M Coal ired >eensland, Astralia?
Air Cooled Condensers 9 Ex#erience
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14/148GEA Heat Exchangers/GEA Power Cooling, Inc.
Air Cooled Condensers/ ( ,nitsChcD enie 0B55 M Co)=ined C*cle >e(ada, "SA?
Air Cooled Condensers 9 Ex#erience
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Air Cooled Condensers/ H ,nitsSadi Ara=ia?
Air Cooled Condensers 9 Ex#erience
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Air Cooled Condenser/ + ,nitCor*ton 745 M Co)=ined C*cle >"nited Fingdo)?
Air Cooled Condensers 9 Ex#erience
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GEA Heat Exchangers/GEA Power Cooling, Inc.
Air Cooled Condenser/ + ,nitS#alding 745 M Co)=ined C*cle >"nited Fingdo)?
Air Cooled Condensers 9 Ex#erience
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GEA Heat Exchangers/GEA Power Cooling, Inc.
Air Cooled Condensers/ ,nitsSa)ala*ca II 325 M Co)=ined C*cle >Mexico?
Air Cooled Condensers 9 Ex#erience
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GEA Heat Exchangers/GEA Power Cooling, Inc.
Air Cooled Condensers/ ,nitsinden 30; M Co)=ined C*cle Cogen >ew erse*, "SA?
Air Cooled Condensers 9 Ex#erience
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GEA Heat Exchangers/GEA Power Cooling, Inc.
Air Cooled Condenser/ + ,nit!a@io 455 M Co)=ined C*cle >Mexico?
Air Cooled Condensers 9 Ex#erience
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GEA Heat Exchangers/GEA Power Cooling, Inc.
Air Cooled Condenser/ + ,nitEl %orado ;5 M Co)=ined C*cle >e(ada, "SA?
Air Cooled Condensers 9 Ex#erience
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GEA Heat Exchangers/GEA Power Cooling, Inc.
Air Cooled Condenser/ + ,nit%r* orD ;B4 M Coal ired Plant >*o)ing, "SA?
Air Cooled Condensers 9 Ex#erience
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GEA Heat Exchangers/GEA Power Cooling, Inc.
Pro!essional and E7perienced Proect Managers PMP Certi!ied
Custo#er !ocused
Strong in 1nowledge o! Proect Controls
Introduction o! Proect Engineer -ole Support PM in e7pediting day@to@day tas1s0acti'ities
Proect Controls and Procedures in place Pri#a'era
Master Schedule Te#plates
5esign and Engineering Processes Strea#lined ,se o! e7ternal engineering resources as necessary
Pro@ect Strctre and PM S##ort
GEA Power Cooling - Pro@ect Exection
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GEA Heat Exchangers/GEA Power Cooling, Inc.
Proect
Manager
Custo#er
Sales
Sa!ety
Scheduling
Supply
Chain Mgt
In@house
?abrication5esign0
Engineering
Contract
Ad#in
?inance
Construction
Ser'ices
?ield0Co##
Ser'ices
Juality
Steering
Co##ittee
Subcontractors
Engineering
Ser'ices
Dendors0
Suppliers
GEA Power Cooling - Pro@ect Exection
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GEA Heat Exchangers/GEA Power Cooling, Inc.
Master Schedle Pre#ared "#on Pro@ect Co))ence)ent
GEA Power Cooling - Pro@ect Exection
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GEA Heat Exchangers/GEA Power Cooling, Inc.
GPC Sales Philoso#h*
GEA Power Cooling - Pro@ect Exection
Strict id 0 :o@id Process
Selecti'e o! Proect and Custo#er
5etailed Input !ro# Proect E7ecution Group at id Stage
To ensure resources are a'ailable to #eet schedule re"uire#ents
To ensure co#pliance with contract re"uire#ents
To ensure co##it#ents to custo#er are #et
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GEA Heat Exchangers/GEA Power Cooling, Inc.
?ully@Integrated Proect E7ecution Co#pany Conceptual 5esign% 5etailed 5esign% Global Procure#ent% In@house ?abrication%
Erection Ser'ices% =perator Training% Co##issioning
Collocation o! Proect Tea# All Engineering% Procure#ent% JA0JC and Proect Manage#ent Per!or#ed in
Ba1ewood% C= =!!ice
Strong Proect Controls Proect E7ecution Managed and Monitored according to 5etailed Scheduling Progra#
design0!abrication0inspection0deli'ery0constructionF
5etailed 5esign0Engineering Acco#plished using Integrated @5 Modeling
So!tware E"uip#ent0Materials Sourcing A'ailable through GEAs Global Procure#ent
:etwor1
Manu!acturing o! 9ey Co#ponents within GEA Manu!acturing Chain
Pro@ect Exection Hi9ights
GEA Power Cooling - Pro@ect Exection
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GEA Heat Exchangers/GEA Power Cooling, Inc.
Integrated @5 5esign Capabilities K So!tware
Co#prehensi'e Structural and
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GEA Heat Exchangers/GEA Power Cooling, Inc.
@5 Modeling progra# incorporates all o! the #aor ACC subsyste#sstructures% stea# ducting% interconnecting piping% bundles% etc&F
Integrated 29% Modeling
GEA Power Cooling - Engineering/%esign
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GEA Heat Exchangers/GEA Power Cooling, Inc.
A'oidance% during engineering stage% o! potential inter!erence o! GEAK Custo#er supplied e"uip#ent eli#inates costly !ield #odi!ications&
Strctral & H*dralic S*ste) Inter$acing
GEA Power Cooling - Engineering/%esign
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GEA Heat Exchangers/GEA Power Cooling, Inc.
E!!icient and accurate generation o! detailed engineering data anddocu#ents such as ill o! Materials% co#ponent weights and
di#ensions% and engineering data&
Ato)ated Prodction o$ Fe* Engineering %oc)ents
GEA Power Cooling - Engineering/%esign
TeklaStructures
--------------------------------------------------------------------------
MATERIAL LIST FOR CONTRACT No: Page: 1
TITLE: PHASE: Date: 0!"0!#00
--------------------------------------------------------------------------
S$%e &ra'e (t)* Le+gt, Area $+*#. /e$g,tou+'s.
--------------------------------------------------------------------------
PIPE#02DIASTD A3" 1 14-5 "!52 1065* 10*5
PIPE#02DIASTD A3" 1 14-72 1#67*8 1"0*8 PIPE#02DIASTD A3" 1 "4-0 1"!182 #""3*# #50*3
PIPE#02DIASTD A3" 1 "4-" 1"!182 #3##*8 #80
PIPE#02DIASTD A3" 1 54-#2 "181*7 "#8*3
PIPE#02DIASTD A3" 1 54-# 13!182 "##0*1 ""#*8
PIPE#02DIASTD A3" 1 54-2 "80#* "6#*5
PIPE#02DIASTD A3" 1 84-10 1!182 3168 3"8
PIPE#02DIASTD A3" 1 154-6 "!72 110"#*6 1153*"
PIPE#02DIASTD A3" 1 "84-82 #6313*3 #780*1
PIPE#02DIASTD A3" 1 "4-02 #"7*8 "038
----------------------------------------------------------------------
114-8 1"!182 0"17*7 "8*#
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GEA Heat Exchangers/GEA Power Cooling, Inc.
Modular Construction =ptions
Inno(ati(e Engineering Soltions
GEA Power Cooling - Engineering/%esign
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GEA Heat Exchangers/GEA Power Cooling, Inc.
Bightweight Structural and 5ucting 5esign Concepts
Inno(ati(e Engineering Soltions
GEA Power Cooling - Engineering/%esign
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GEA Heat Exchangers/GEA Power Cooling, Inc.
?ully@integrated Proect
Manage#ent
Global e7ecution capabilities
Pro'en trac1 record o! proect
#anage#ent and e7ecution
GEA Power Cooling
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GEA Heat Exchangers/GEA Power Cooling, Inc.
To#ics o$ %iscssion
Introduction to GEA Group
GEA Power Cooling
Air Cooled Condensers
Constructability
PAC SYSTEM
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GEA Heat Exchangers/GEA Power Cooling, Inc.
Direct Cooling
(Condensing) Ambient Air as Medium
Complete System
Closed Circuit
No Water Usage
No Emissions
No Visible Plume
Dry ulb Sensiti!e
Air Cooled Condensers
Air Cooled Condenser
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GEA Heat Exchangers/GEA Power Cooling, Inc.
I%A
STEAM %IST
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GEA Heat Exchangers/GEA Power Cooling, Inc.
F!ndle
CondensateTanD
T&
r
=ine
I/ACondenser
ATM
ATM
P)#s
Moti(eStea)
%rainine
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GEA Heat Exchangers/GEA Power Cooling, Inc.
!asic %esign
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GEA Heat Exchangers/GEA Power Cooling, Inc.
Capital E"uip#ent Cost
Installation Cost
=ther EPC Cost Ci'il 8or1 K Electrical% etc&F
=perating Costs Power Consu#ption% Maintenance% etc&F ?ar ?ield :oise -e"uire#ents
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GEA Heat Exchangers/GEA Power Cooling, Inc.
ACC in T=es
Air Cooled Condensers 9 Co)#onents
A@Tube
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GEA Heat Exchangers/GEA Power Cooling, Inc.
ACC in T=es
Air Cooled Condensers 9 Co)#onents
A9T=eJ B
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GEA Heat Exchangers/GEA Power Cooling, Inc.
Air Cooled Condensers 9 Co)#onents
LABE6 / Single -ow% Carbon Steel Tube% AB ?ins
Co#posite Tube undle ?abrication
Sel!@SupportingF
Bightweight
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GEA Heat Exchangers/GEA Power Cooling, Inc.
Air Cooled Condensers 9 Co)#onents
ACC S=strctre, Plat$or), Col)ns, and an %ecD Plate
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GEA Heat Exchangers/GEA Power Cooling, Inc.
an Gards
Air Cooled Condensers 9 Co)#onents
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GEA Heat Exchangers/GEA Power Cooling, Inc.
an !ridges
Air Cooled Condensers 9 Co)#onents
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GEA Heat Exchangers/GEA Power Cooling, Inc.
A@?ra#es !or support o! siding only&
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GEA Heat Exchangers/GEA Power Cooling, Inc.
Gal'ani$ed or painted structure K siding i#ple#ented
8ind wall e7tends to the height o! the
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GEA Heat Exchangers/GEA Power Cooling, Inc.
=rientation dependant on turbine #anu!acturer
=ccasionally supplied whole to reduce on site welding
Transition Piece
Air Cooled Condensers 9 Co)#onents
C C C
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GEA Heat Exchangers/GEA Power Cooling, Inc.
Barge dia#eter to #aintain low stea# side 'elocities
Supplied circu#!erentially whole when practical to reduce !ieldwelding
Main Stea) %ct & Mani$old Stea) %ct
Air Cooled Condensers 9 Co)#onents
Ai C l d C d C t
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GEA Heat Exchangers/GEA Power Cooling, Inc.
Main Stea) %ct & Mani$old Stea) %ct Sa)#le Plan iew
Air Cooled Condensers 9 Co)#onents
Ai C l d C d C t
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GEA Heat Exchangers/GEA Power Cooling, Inc.
Axial STG Con$igration
Air Cooled Condensers 9 Co)#onents
Ai C l d C d C t
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GEA Heat Exchangers/GEA Power Cooling, Inc.
Stea) %ct S##orts
Air Cooled Condensers 9 Co)#onents
Ai C l d C d C t
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GEA Heat Exchangers/GEA Power Cooling, Inc.
Tied uni'ersal EO on 'ertical riser duct
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GEA Heat Exchangers/GEA Power Cooling, Inc.
Stea) %ct
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GEA Heat Exchangers/GEA Power Cooling, Inc.
Stea) %ct Headers
Air Cooled Condensers 9 Co)#onents
Air Cooled Condensers Co)#onents
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GEA Heat Exchangers/GEA Power Cooling, Inc.
Typical design includes/
Si$ing !or +) #inute !low
:or#al operating le'el at .)4
Pu#ps pro'ided (7+))4 or 7.)4
Condensate TanD & P)#s
Air Cooled Condensers 9 Co)#onents
Air Cooled Condensers Co)#onents
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GEA Heat Exchangers/GEA Power Cooling, Inc.
an
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GEA Heat Exchangers/GEA Power Cooling, Inc.
?an
Motor
Gearbo7
Mechanical EKi#)ent
Air Cooled Condensers 9 Co)#onents
Air Cooled Condensers Co)#onents
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GEA Heat Exchangers/GEA Power Cooling, Inc.
Stea# Oet Air Eectors SOAEF
( 7 +))4
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GEA Heat Exchangers/GEA Power Cooling, Inc.
Bi"uid -ing 'acuu# Pu#ps B-DPF
( 7 +)) 4 both pu#ps !or Start@up0
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GEA Heat Exchangers/GEA Power Cooling, Inc.
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GEA Heat Exchangers/GEA Power Cooling, Inc.
Supplied by GEA !or protection o! o'er@pressuri$ation
Set pressure is slightly less than ACC design pressure
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GEA Heat Exchangers/GEA Power Cooling, Inc.
Se#i Auto#atic Module
-e"uires #anual #o'e#enttra'ersing each ACC 'alley
Motor operated spray #ani!oldtra'els !ro# 'alley to pea1
-eco##ended cleaningappro7i#ately once per year
depending on a#bient conditionsF
Appro7i#ate water usage percleaning (%*)) gallons0cell
in T=e Cleaning S*ste) - '#tion
Air Cooled Condensers 9 Co)#onents
Air Cooled Condensers 9 Co)#onents
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GEA Heat Exchangers/GEA Power Cooling, Inc.
The need !or sectionali$ing 'al'esis e'aluated based on the low
load 0low te#perature design case
Isolate entire rows o! ACC
,tili$e 'al'e #otor operators
Sectionaliing al(es - '#tion
Air Cooled Condensers 9 Co)#onents
Air Cooled Condensers 9 Co)#onents
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GEA Heat Exchangers/GEA Power Cooling, Inc.
8hen introduced into stea# pathadditional pressure losses are
created% there!ore stea# duct
dia#eter #ust be increased
Stea# entering duct #ust be lessthan (.)Q? and ++;H tu0lb
Pro'ided by others or by GEA asan option
!*#ass S#argers - '#tion
Air Cooled Condensers 9 Co)#onents
Air Cooled Condensers 9 Co)#onents
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GEA Heat Exchangers/GEA Power Cooling, Inc.
Bow noise !ans
Gearbo7 enclosures
Sound walls at site boundary
Sound ba!!les enclosing entire
ACC
oise A=ate)ent - '#tion
Air Cooled Condensers 9 Co)#onents
Air Cooled Condensers 9 Co)#onents
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GEA Heat Exchangers/GEA Power Cooling, Inc.
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GEA Heat Exchangers/GEA Power Cooling, Inc.
Sa)#le Co)=ined C*cle Site Plan
Air Cooled Condensers
Air Cooled Condensers
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GEA Heat Exchangers/GEA Power Cooling, Inc.
Sa)#le Arrange)ent - 04 Cell ACC
Air Cooled Condensers
Air Cooled Condensers
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GEA Heat Exchangers/GEA Power Cooling, Inc.
Sa)#le P&I% - Main Stea) %ct
Air Cooled Condensers
A
C
C
Air Cooled Condensers
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GEA Heat Exchangers/GEA Power Cooling, Inc.
Sa)#le P&I% - 04 Cell ACC
Air Cooled Condensers
Air Cooled Condensers
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GEA Heat Exchangers/GEA Power Cooling, Inc.
Sa)#le P&I% - Air
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GEA Heat Exchangers/GEA Power Cooling, Inc.
Sa)#le In#t / 't#t ist - 04 Cell ACC
Air Cooled Condensers
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GEA Heat Exchangers/GEA Power Cooling, Inc.
Air Inlet Height %eter)ined =* Air S#eeds
Air Inlet elocit* L ;.5 )/s
Air 'tlet elocit* L ;.B )/s
Air Cooled Condensers
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GEA Heat Exchangers/GEA Power Cooling, Inc.
Sa)#le ondation oad %iagra)
Air Cooled Condensers
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GEA Heat Exchangers/GEA Power Cooling, Inc.
Sa)#le ondation %etails
Air Cooled Condensers
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GEA Heat Exchangers/GEA Power Cooling, Inc.
Sa)#le Per$or)ance Cr(e - ans ll S#eed
0
50
100
150
200
250
300
20 25 30 35 40 45 50
Inlet Dry Bulb Temperature - C
Dry&SaturatedSteamF
low-T/h
?,BB B=A5
Air Cooled Condensers
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GEA Heat Exchangers/GEA Power Cooling, Inc.
Sa)#le Stea)9side Pressre osses
5esign R
(
(
Pressure,
"H
!
Main Stea#
5uct
5istribution
5uct9 @ undles 5 @ undles
Air -e#o'al
Piping
T ( ?
T +H ?
Air Cooled Condensers
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GEA Heat Exchangers/GEA Power Cooling, Inc.
Sa)#le Airside Pressre osses
Inlet
Acc&
?an
Guard
?an
?an
ridge
Plenu#
Bosses Inlet5irectionChange
undleBosses
=utlet5irectionChange
:atural5ra!t
5u#pBoss
Air Cooled Condensers
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GEA Heat Exchangers/GEA Power Cooling, Inc.
Sa)#le Axiliar* an Power Cons)#tion
an Sha$t Power
Motor 't#t Power
Motor In#t PowerMotor $$ L 148
Gear $$ L 18
an Sha$t Power L 052 D
Motor 't#t Power L 053 D >18 9 08 )argin?
Motor In#t Power L 002 D >148 9 08 )argin?
04 x 002 D L 0314 DGarantee L 0755 D
>0335 D ex#ected?
Air Cooled Condensers
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GEA Heat Exchangers/GEA Power Cooling, Inc.
?an Motor =ptions
Single speed #otors
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GEA Heat Exchangers/GEA Power Cooling, Inc.
ACC Per$or)ance - 0558 oad
)
.)
+))
+.)
())
(.)
))
) . +) +. () (. ) . H) H. .)
A)=ient Te)#eratre, deg. C
Stea)T&r=ine!acD#res
s&re,)=ar>a?
Air Cooled Condensers
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IT% Trends
+>*) +>*. +>>) +>>. ())) ()). ()+)
()
)
H)
.)
;)
3)
*)
>)
+))
++)
IT% N
IT5 Tsat@ Ta#b
Air Cooled Condensers - oise A=ate)ent
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ow oise TrendsSa*re(ille, 03/25: dia)eter 42 d!>A? ;55:011!ellingha), MA 03/25: dia)eter 42 d!>A? ;55:011
inden, 35/25: dia)eter 4; d!>A? 0555: 0115
"nion Cont*, 1/25: dia)eter ;4 d!>A? 745: 0110
'nondaga Cont*, Y 05/25: dia)eter 45 d!>A? B55:011B
orth !a*, 'ntario /25: dia)eter 4B d!>A? 055) 011;
Fa#sDasing, 'ntario /25: dia)eter 4B d!>A? 055) 011;Ar=or Hills, MI 2/B;: dia)eter 3B.4 d!>A? 45: 0114
Pine !end, M 2/0: dia)eter 3B.4 d!>A? 45: 0114
Mallard aDe, I 2/B3: dia)eter 2 d!>A? ;55: 0113
!arr*, "nited Fingdo) 0B/2B: dia)eter 45 d!>A? 0BB) 011
%ighton, MA 03/B: dia)eter 45: d!>A? B45: 011
Cor*ton, "nited Fingdo) ;5/2B: dia)eter 40 d!>A? 255) 0111Ti(erton, A? 2B5: 0111
A? 2B5: 0111
!a@io, Mexico 24/2;: dia)eter 4 d!>A? 055) 0111
Athens, Y 2 x 0/2;: dia)eter 4B d!>A? ;55:B555
Hnterstown, PA 45/2B: dia)eter 40 d!>A? ;55: B550
25
24
;5
;4
45
44
35
34
0115 0110 011B 0112 011; 0114 0113 0117 011 0111 B555
d!>A?M;5
5
$t.
Air Cooled Condensers - oise A=ate)ent
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oise
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an '#tions
ow oise ans
Standard oise ans "ltra ow oise ans
Air Cooled Condensers - oise A=ate)ent
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GEA Heat Exchangers/GEA Power Cooling, Inc.
Acostical Treat)ent
Air Cooled Condensers
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GEA Heat Exchangers/GEA Power Cooling, Inc.
E7cess Capacity -edundancyF ?ouling ?actors
Standby ?ans + or ( !ans o!!F
Additional Sur!ace U+)4% etc&F
?an Power Consu#ption Bi#its ='er@design !or Increased 8ind Speed
V . #0s ++&( #phF
V 3 #0s +.&3 #phF
"nsal Pro@ect S#eci$ic Garantees
Air Cooled Condensers - High indSoltions
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GEA Heat Exchangers/GEA Power Cooling, Inc.
Soltions
Per$or)ance Modeling
Air Cooled Condensers - High indSoltions
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GEA Heat Exchangers/GEA Power Cooling, Inc.
Soltions
The e!!ect o! windon ACC per!or#ance has beco#e a topic o! highinterest in the power industry&
Plant operators are beco#ing !a#iliar with ACC li#itations
Bow noise !ans are highly sensiti'e to wind
Aggressi'e IT5s cause s#all changes in wind to largely e!!ect o'erallplant output& There is e'en potential o! a STG trip&
E$$ect o$ wind on ACCs
Air Cooled Condensers - High indSoltions
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GEA Heat Exchangers/GEA Power Cooling, Inc.
Increased air inlet te#perature -ECI-C,BATI=:F/
Part o! the war# outlet air is #i7ed with the a#bient air and leads
to an increased air inlet te#perature% thereby reducing the ACC
per!or#ance increased ST bac1 pressureF
Increased !an static pressure ?A: PE-?=-MA:CEF/
5ue to the increase in static pressure at high wind 'elocities% the
!an capacity air !low rateF is reduced% thereby reducing the ACC
per!or#ance increased ST bac1 pressureF
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GEA Heat Exchangers/GEA Power Cooling, Inc.
GEA 'alidates co#puter #odel on two ACCs located in the ,S/
:eil Si#pson II 8yo#ingF
El 5orado :e'adaF
GEAs reco##endations i#ple#ented
Preli#inary results are DE-Y P=SITIDE
GEA:s ind Histor*
Air Cooled Condensers - High indSoltions
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GEA Heat Exchangers/GEA Power Cooling, Inc.
ind E$$ects Case Stdies
:eil Si#pson II El 5orado Energy
Air Cooled Condensers - High indSoltions
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GEA Heat Exchangers/GEA Power Cooling, Inc.
El %orado - Prior to ind Mitigation Modi$ication
;)4;.4
3)4
3.4
*)4
*.4
>)4
>.4
+))4
+).4
) +) () I) H)
Plant 5CS 5ata Sept& ;% ())+
ACC %egradation (s. ind S#eed
B4 - 258 ACC Per$or)anceloss at 25 )#h >02.; )/s?
Air Cooled Condensers - High indSoltions
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GEA Heat Exchangers/GEA Power Cooling, Inc.
Per)anent ind Mitigation Modi$ication - II
**4
>)4
>(4
>H4
>;4
>*4
+))4
+)(4+)H4
) +) () I)
Plant 5CS 5ata Sept& +.% ())(
Current obser'ations indicate 158ACCper!or#ance a'ailable # to 25 )#h
Air Cooled Condensers - High indSoltions
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GEA Heat Exchangers/GEA Power Cooling, Inc.
El %orado ind Mitigation S))ar*
Air Cooled Condensers - High indSoltions
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GEA Heat Exchangers/GEA Power Cooling, Inc.
T*#ical ind Screen Installation
Air Cooled Condensers - High indSoltions
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GEA Heat Exchangers/GEA Power Cooling, Inc.
Inade"uate Plot Area A'ailable unorthodo7 ACC arrange#ents
s#all A@!ra#e angles
uni"ue stea# duct solutions
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GEA Heat Exchangers/GEA Power Cooling, Inc.
%ighton 075 M Co)=ined C*cle >E "SA?
Air Cooled Condensers
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GEA Heat Exchangers/GEA Power Cooling, Inc.
Ther#al Per!or#ance subect to B5sF turbine e7haust pressure
au7iliary !an power #otor inputF
=perational Per!or#ance #a1e goodF dissol'ed o7ygen le'el in condensate
near and !ar !ield noise e#ission
=thers start@up ti#e
#ini#u# speci!ic per!or#ance i! applicableF
T*#ical Per$or)ance Garantees
Air Cooled Condensers
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GEA Heat Exchangers/GEA Power Cooling, Inc.
#eld Pressure &ecay er#f#cat#on (lea+ test) Must meet accepta'le pressure decay rate
Pre2re,u#s#te to start2up
r#al Run of an Motors and ot!er ,u#pment C!ec+ of fan motor power usa"e
an 'lade p#tc! adjustment as needed
.ot2comm#ss#on#n" Act#*#t#es Steam 3lows ('y ot!ers)
sc!ar"e of rust and steam ('ypass)
Condensate f#lters%stra#ners
Start9# / Co))issioning
Air Cooled Condensers
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GEA Heat Exchangers/GEA Power Cooling, Inc.
5aily0wee1ly wal1@by inspection through the !an cells chec1ing only!or e7cessi'e noise or 'ibration access to ACC !an #otor asse#blies
is done on@line and does not re"uire !an #otor shut downF
Annual oil change to gearbo7es
Annual or bi@annualF e7ternal !in washing to #aintain +))4 ther#alper!or#ance capability washing is per!or#ed on@line% no #ore than a
single !an is shut downF&
-outine inspections during planned plant outages
T*#ical Maintenance
To#ics o$ %iscssion
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GEA Heat Exchangers/GEA Power Cooling, Inc.
Introduction to GEA Group
GEA Power Cooling
Air Cooled Condensers
Constrcta=ilit*
PAC SYSTEM
Constrcta=ilit*
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GEA Heat Exchangers/GEA Power Cooling, Inc.
A@?ra#eless 5esign
Shop@Installed Integral Condensate
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GEA Heat Exchangers/GEA Power Cooling, Inc.
QA9ra)elessR %esign
C=MP=SITE ,:5BE
?A-ICATI=: -ES,BTS I: A
BIG
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GEA Heat Exchangers/GEA Power Cooling, Inc.
Sho# Installed Integral Condensate Header
?ACT=-Y I:STABBE5 C=:5E:SATE
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GEA Heat Exchangers/GEA Power Cooling, Inc.
0+; STIC< 8EB5 6 B=:GEDE-Y +(%TYP&
SECTI=: A@A
SECTI=: @
0+;?IBBET 8EB5 ABB
A-=,:5 A + 5IA
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GEA Heat Exchangers/GEA Power Cooling, Inc.
5,-I:G
ASSEMBY ASSEMBE5
CAPT,-E5 :,T
an
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GEA Heat Exchangers/GEA Power Cooling, Inc.
B=:GIT,5I:AB 8EB5S
ABB 8EB5S 5=8:
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GEA Heat Exchangers/GEA Power Cooling, Inc.
an %ecD Grond Asse)=l*
Modlariation '#tions
Constrcta=ilit*
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GEA Heat Exchangers/GEA Power Cooling, Inc.
an %ecD,
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GEA Heat Exchangers/GEA Power Cooling, Inc.
an %ecD,
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GEA Heat Exchangers/GEA Power Cooling, Inc.
Co)#lete an Modle Preasse)=l*
Modlariation '#tions
Constrcta=ilit*
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GEA Heat Exchangers/GEA Power Cooling, Inc.
Co)#lete an Modle Preasse)=l*
E7tre#e Site Constraints Site Conditions
-estricted lay down area
Bi#ited Construction window
Tailored Solutions Co#plete #odular erection concept&
=!! site construction o! #odules >B75Ton Single li$tsF&
arge asse#bled #odules to site&
Mini#u# on site erection acti'ities&
Modlariation '#tions
Constrcta=ilit*
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GEA Heat Exchangers/GEA Power Cooling, Inc.
ACC S=strctre Arra*
Constrcta=ilit*
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GEA Heat Exchangers/GEA Power Cooling, Inc.
Air Mo(ing Asse)=l* i$t
Constrcta=ilit*
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GEA Heat Exchangers/GEA Power Cooling, Inc.
T=e !ndle
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T=e !ndle
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T=e !ndle
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GEA Heat Exchangers/GEA Power Cooling, Inc.
T=e !ndle i$ting Asse)=l*
Constrcta=ilit*
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GEA Heat Exchangers/GEA Power Cooling, Inc.
T=e !ndle Place)ent
Constrcta=ilit*
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GEA Heat Exchangers/GEA Power Cooling, Inc.
T=e !ndle Installation with Sca$$olding
Constrcta=ilit*
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GEA Heat Exchangers/GEA Power Cooling, Inc.
"##er Stea) Header Section Hoist
Constrcta=ilit*
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GEA Heat Exchangers/GEA Power Cooling, Inc.
Main Stea) %ct Mani$old &
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GEA Heat Exchangers/GEA Power Cooling, Inc.
Co)#leted Cell Interior
Constrcta=ilit*
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GEA Heat Exchangers/GEA Power Cooling, Inc.
Constrction Plan / SeKencing >Co)#leted ACC?
To#ics o$ %iscssion
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GEA Heat Exchangers/GEA Power Cooling, Inc.
Introduction to GEA Group
GEA Power Cooling
Air Cooled Condensers
Constructability
PAC SYSTEM
PAC SYSTEM
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GEA Heat Exchangers/GEA Power Cooling, Inc.
Classi$ications o$ Cooling S*ste)s
Enhanced 5ry Plu#e Abated
PAC SYSTEM
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GEA Heat Exchangers/GEA Power Cooling, Inc.
DRY COOLING SYSTEM WET COOLING SYSTEM
A synergy of established cooling technologies
hat is a PAC SYSTEM
PAC SYSTEM
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GEA Heat Exchangers/GEA Power Cooling, Inc.
SSC & ACC are condensing stea) in #arallel
Cooling tower
ACC
Steam turbine steam
The result: PAC SYSTEM
PAC SYSTEM
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GEA Heat Exchangers/GEA Power Cooling, Inc.
Cooling S*ste) Per$or)ance Co)#arison
0
B
2
;
4
3
7
905 5 05 B5 25 ;5 45 35 75 5 15 055
%r* !l= Te)#eratre,o
Stea
)T&r=ine!acD#ress
&re,HgA
T*#ical STG !acD#ressre Pro$ile
%
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GEA Heat Exchangers/GEA Power Cooling, Inc.
Total stea# turbine e7haust Stea# ?low
Stea# Enthalpy or stea# "uality
Stea# Turbine E7haust Pressure
Plant Site Ele'ation or at#ospheric pressureF
5esign Inlet Air 5ry ulb and 8et ulb Te#peratures
Annual or instantaneous Ma1eup 8ater ,sage Bi#itations
Au7iliary cooling duty K !lowF to be handled by cooling tower
%esign data reKired $or the ther)al siing o$ a PAC SYSTEM
PAC SYSTEM
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GEA Heat Exchangers/GEA Power Cooling, Inc.
Bocation/ Pueblo% Colorado
=wner/ 6cel Energy
Plant type/ Coal ?ired
=utput/ 3.) Mwe
Co)anche?
PAC SYSTEM
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GEA Heat Exchangers/GEA Power Cooling, Inc.
Exa)#le >Co)anche?
9 cell coolingtower
+ 45 cellACC
PAC SYSTEM
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GEA Heat Exchangers/GEA Power Cooling, Inc.
Exa)#le >Co)anche?J redced !P in s))er with PAC
-educed turbine P
results in increased plant
output
PAC SYSTEM
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GEA Heat Exchangers/GEA Power Cooling, Inc.
Exa)#le >Co)anche?J dry cooling duty as function of DBT:
+. C () C (. C ) C . C H) C H. C .) C)4
+)4
()4
)4
H)4
.)4
;)4
%r* !l= Te)#eratre
%r* Cooling %t*
PAC SYSTEM
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GEA Heat Exchangers/GEA Power Cooling, Inc.
Circulating water !low rate/ +3+%))) gp# or *%** #0h
In@line arrange#ent with > counter@!low cells
Cell di#ensions/ .H !t 7 .H !t
Motor na#eplate rating/ (.) hp
Exa)#le >Co)anche?J Cooling Tower
PAC SYSTEM
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GEA Heat Exchangers/GEA Power Cooling, Inc.
Sur!ace area +%))) #(
+ inch Sea Cure (H 8G tubes ( passes
B 7 8 7 < +*&( # 7 *&. # 7 3& #
Exa)#le >Co)anche?J Stea) Sr$ace Condenser
PAC SYSTEM
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GEA Heat Exchangers/GEA Power Cooling, Inc.
Sur!ace Area/ +H%);* s&!&
>7. Arrange#ent
='erall 5i#ensions/ (+ B 7 H). 8 7 +() Co)anche?J Air Cooled Condenser
PAC SYSTEM
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GEA Heat Exchangers/GEA Power Cooling, Inc.
Exa)#le >Co)anche?J ACC Main Stea) %ct
9.144 mOD
PAC SYSTEM
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GEA Heat Exchangers/GEA Power Cooling, Inc.
Exeter Energ* 25 M aste9to9Energ* >E "SA?
PAC SYSTEM
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GEA Heat Exchangers/GEA Power Cooling, Inc.
Streeter ;5 M Power Station >Midwest "SA?
PAC SYSTEM
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GEA Heat Exchangers/GEA Power Cooling, Inc.
Tc)an ;45 M Co)=ined C*cle >Argentina?
PAC SYSTEM
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GEA Heat Exchangers/GEA Power Cooling, Inc.
Goldendale B; M Co)=ined C*cle >ashington, "SA?
PAC SYSTEM
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GEA Heat Exchangers/GEA Power Cooling, Inc.
-educed Capital Cost 's& +))4 5ry Syste#
I#pro'ed Per!or#ance 's& +))4 5ry Syste#
!ene$its
+)) 4 8et +)) 4 5ry
Greater Capital
E7pense
Bower Capital
E7pense
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AQ&estions and AnswersGEA Power Cooling% Inc&
+H ,nion l'd&% Suite H)) X Ba1ewood% C= *)((*
)F >*3 )+( www geapowercooling co#