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  • 7/18/2019 Acc GEA Information

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    GEA Heat Exchangers / GEA Power Cooling, Inc.

    Air Cooled Condensers &

    The PAC SYSTEM

    ACC/Heller !"

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    To#ics o$ %iscssion

    Introduction to GEA Group

    GEA Power Cooling

    Air Cooled Condensers

    Constructability

    PAC SYSTEM

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    To#ics o$ %iscssion

    Introdction to GEA Gro#

    GEA Power Cooling

    Air Cooled Condensers

    Constructability

    PAC SYSTEM

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    Introdction to GEA Gro# '(er(iew

    GEA Group is the worlds largest heattrans!er e"uip#ent technology group

    speciali$ing in energy and ther#al

    technology% as well as process%

    re!rigeration and air treat#ent industries&

    This pro'ides us the technological and

    !inancial resources to #eet any

    re"uire#ents and allows access to

    #anu!acturing !acilities located throughout

    the world&

    In ())* the GEA Group e#ployed o'er

    (+%))) people and generated sales o!E,- .&( billion&

    http/00www&geagroup&co#

    http://www.geagroup.com/http://www.geagroup.com/
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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    GEA Group is a dri'er o! inno'ation in

    its #ar1ets2 up to 3)4 o! products areless than !i'e years old&

    The 1ey #ar1ets are the energy and

    petroche#icals industries% as well as

    !ood and dairy&

    The GEA Group A1tiengesellscha!t is listed on M5A6 stoc1 inde7

    89:/ ;;) ())% ISI:/ 5E)));;)());

    GEA Group is a leading international

    technology group with operating co#panies

    in #ore than .) countries&

    Introdction to GEA Gro# S))ar*

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    The ()% when GEA was !ounded& The corporate culture is rooted in the

    principles o! decentrali$ation and entrepreneurship&

    =ur clients are in the power generation business and all traditional

    areas o! the process industries such as che#ical and petroche#ical

    plants as well as re!ineries&

    GEA Heat Exchangers

    Introdction to GEA Gro# H+ Seg)ent

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    Introdction to GEA Gro# H+ Seg)ent

    The GEA Heat Exchangers !siness "nits

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    Introdction to GEA Gro# - H+ Seg)ent

    EuropeGEA atignolles Technologies Ther#i"ues S&A&S&GEA EGI Contracting0Engineering Co& Btd&

    GEA Energietechni1 G#b3>

    ='er () Air Cooled Condensers supplied on a turn 1ey basis

    %r* Cooling S*ste)s

    * syste#s supplied since +>>)

    All e7isting parallel condensing syste#s supplied by GEA

    et/%r* PAC SYSTEMS

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    Pro@ect >ocation? Plant Sie/T*#e

    -iyadh Saudi ArabiaF +()) M8 C0C

    Tucu#an ArgentinaF H.) M8 C0CEl 5orado ,SAF H*) M8 C0C

    Coryton ,9F 3.) M8 C0C

    Mill#erran AustraliaF ( 7 H() M8 Coal

    aio Me7icoF .)) M8 C0C

    Gelugor MalaysiaF *) M8 C0C

    ?ront -ange ,SAF.)) M8 C0C

    Athens ,SAF 7 ;) M8 C0C

    Chuc1 Ben$ie ,SAF ( 7 ;)) M8 C0C

    Choctaw ,SAF *>) M8 C0C

    ) M8 C0C

    =tay Mesa ,SAF .+) M8 C0C

    Spalding ,9F 3.) M8 C0C

    Current Cree1 ,SAF .)) M8 C0C

    Co#anche ,SAF 3.) M8 Coal

    A?AM DI :igeriaF ;)) M8 C0C

    I##ingha# ,9F H)) M8 C0C

    Caithness ,SAF (*) M8 C0C

    5ry ?or1 ,SAF H(. M8 Coal

    San Boren$o Me7icoF H)) M8 C0CAstoria II ,SAF ..) M8 C0C

    GEA Power Cooling - arge ACC Ex#erience

    Successfully Completed AllProjects (~100)

    Many New Projects AreRepeat Customers

    Lead ec!nolo"y Center forA#r Cooled Condensers and

    $et%&ry Systems $orldw#de Lead ec!nolo"y Center for

    &ry Cool#n" #n Com'#nedCycle Power Stat#ons$orldw#de

    #nanc#ally Stron" *ers#f#ed Company

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    Air Cooled Condensers/ ( ,nitsMill)erran Bx;B5 M Coal ired >eensland, Astralia?

    Air Cooled Condensers 9 Ex#erience

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    Air Cooled Condensers/ ( ,nitsChcD enie 0B55 M Co)=ined C*cle >e(ada, "SA?

    Air Cooled Condensers 9 Ex#erience

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    Air Cooled Condensers/ H ,nitsSadi Ara=ia?

    Air Cooled Condensers 9 Ex#erience

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    Air Cooled Condenser/ + ,nitCor*ton 745 M Co)=ined C*cle >"nited Fingdo)?

    Air Cooled Condensers 9 Ex#erience

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    Air Cooled Condenser/ + ,nitS#alding 745 M Co)=ined C*cle >"nited Fingdo)?

    Air Cooled Condensers 9 Ex#erience

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    Air Cooled Condensers/ ,nitsSa)ala*ca II 325 M Co)=ined C*cle >Mexico?

    Air Cooled Condensers 9 Ex#erience

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    Air Cooled Condensers/ ,nitsinden 30; M Co)=ined C*cle Cogen >ew erse*, "SA?

    Air Cooled Condensers 9 Ex#erience

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    Air Cooled Condenser/ + ,nit!a@io 455 M Co)=ined C*cle >Mexico?

    Air Cooled Condensers 9 Ex#erience

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    Air Cooled Condenser/ + ,nitEl %orado ;5 M Co)=ined C*cle >e(ada, "SA?

    Air Cooled Condensers 9 Ex#erience

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    Air Cooled Condenser/ + ,nit%r* orD ;B4 M Coal ired Plant >*o)ing, "SA?

    Air Cooled Condensers 9 Ex#erience

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    Pro!essional and E7perienced Proect Managers PMP Certi!ied

    Custo#er !ocused

    Strong in 1nowledge o! Proect Controls

    Introduction o! Proect Engineer -ole Support PM in e7pediting day@to@day tas1s0acti'ities

    Proect Controls and Procedures in place Pri#a'era

    Master Schedule Te#plates

    5esign and Engineering Processes Strea#lined ,se o! e7ternal engineering resources as necessary

    Pro@ect Strctre and PM S##ort

    GEA Power Cooling - Pro@ect Exection

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    Proect

    Manager

    Custo#er

    Sales

    Sa!ety

    Scheduling

    Supply

    Chain Mgt

    In@house

    ?abrication5esign0

    Engineering

    Contract

    Ad#in

    ?inance

    Construction

    Ser'ices

    ?ield0Co##

    Ser'ices

    Juality

    Steering

    Co##ittee

    Subcontractors

    Engineering

    Ser'ices

    Dendors0

    Suppliers

    GEA Power Cooling - Pro@ect Exection

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    Master Schedle Pre#ared "#on Pro@ect Co))ence)ent

    GEA Power Cooling - Pro@ect Exection

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    GPC Sales Philoso#h*

    GEA Power Cooling - Pro@ect Exection

    Strict id 0 :o@id Process

    Selecti'e o! Proect and Custo#er

    5etailed Input !ro# Proect E7ecution Group at id Stage

    To ensure resources are a'ailable to #eet schedule re"uire#ents

    To ensure co#pliance with contract re"uire#ents

    To ensure co##it#ents to custo#er are #et

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    ?ully@Integrated Proect E7ecution Co#pany Conceptual 5esign% 5etailed 5esign% Global Procure#ent% In@house ?abrication%

    Erection Ser'ices% =perator Training% Co##issioning

    Collocation o! Proect Tea# All Engineering% Procure#ent% JA0JC and Proect Manage#ent Per!or#ed in

    Ba1ewood% C= =!!ice

    Strong Proect Controls Proect E7ecution Managed and Monitored according to 5etailed Scheduling Progra#

    design0!abrication0inspection0deli'ery0constructionF

    5etailed 5esign0Engineering Acco#plished using Integrated @5 Modeling

    So!tware E"uip#ent0Materials Sourcing A'ailable through GEAs Global Procure#ent

    :etwor1

    Manu!acturing o! 9ey Co#ponents within GEA Manu!acturing Chain

    Pro@ect Exection Hi9ights

    GEA Power Cooling - Pro@ect Exection

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    Integrated @5 5esign Capabilities K So!tware

    Co#prehensi'e Structural and

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    @5 Modeling progra# incorporates all o! the #aor ACC subsyste#sstructures% stea# ducting% interconnecting piping% bundles% etc&F

    Integrated 29% Modeling

    GEA Power Cooling - Engineering/%esign

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    A'oidance% during engineering stage% o! potential inter!erence o! GEAK Custo#er supplied e"uip#ent eli#inates costly !ield #odi!ications&

    Strctral & H*dralic S*ste) Inter$acing

    GEA Power Cooling - Engineering/%esign

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    E!!icient and accurate generation o! detailed engineering data anddocu#ents such as ill o! Materials% co#ponent weights and

    di#ensions% and engineering data&

    Ato)ated Prodction o$ Fe* Engineering %oc)ents

    GEA Power Cooling - Engineering/%esign

    TeklaStructures

    --------------------------------------------------------------------------

    MATERIAL LIST FOR CONTRACT No: Page: 1

    TITLE: PHASE: Date: 0!"0!#00

    --------------------------------------------------------------------------

    S$%e &ra'e (t)* Le+gt, Area $+*#. /e$g,tou+'s.

    --------------------------------------------------------------------------

    PIPE#02DIASTD A3" 1 14-5 "!52 1065* 10*5

    PIPE#02DIASTD A3" 1 14-72 1#67*8 1"0*8 PIPE#02DIASTD A3" 1 "4-0 1"!182 #""3*# #50*3

    PIPE#02DIASTD A3" 1 "4-" 1"!182 #3##*8 #80

    PIPE#02DIASTD A3" 1 54-#2 "181*7 "#8*3

    PIPE#02DIASTD A3" 1 54-# 13!182 "##0*1 ""#*8

    PIPE#02DIASTD A3" 1 54-2 "80#* "6#*5

    PIPE#02DIASTD A3" 1 84-10 1!182 3168 3"8

    PIPE#02DIASTD A3" 1 154-6 "!72 110"#*6 1153*"

    PIPE#02DIASTD A3" 1 "84-82 #6313*3 #780*1

    PIPE#02DIASTD A3" 1 "4-02 #"7*8 "038

    ----------------------------------------------------------------------

    114-8 1"!182 0"17*7 "8*#

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    Modular Construction =ptions

    Inno(ati(e Engineering Soltions

    GEA Power Cooling - Engineering/%esign

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    Bightweight Structural and 5ucting 5esign Concepts

    Inno(ati(e Engineering Soltions

    GEA Power Cooling - Engineering/%esign

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    ?ully@integrated Proect

    Manage#ent

    Global e7ecution capabilities

    Pro'en trac1 record o! proect

    #anage#ent and e7ecution

    GEA Power Cooling

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    To#ics o$ %iscssion

    Introduction to GEA Group

    GEA Power Cooling

    Air Cooled Condensers

    Constructability

    PAC SYSTEM

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    Direct Cooling

    (Condensing) Ambient Air as Medium

    Complete System

    Closed Circuit

    No Water Usage

    No Emissions

    No Visible Plume

    Dry ulb Sensiti!e

    Air Cooled Condensers

    Air Cooled Condenser

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    I%A

    STEAM %IST

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    F!ndle

    CondensateTanD

    T&

    r

    =ine

    I/ACondenser

    ATM

    ATM

    P)#s

    Moti(eStea)

    %rainine

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    !asic %esign

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    Capital E"uip#ent Cost

    Installation Cost

    =ther EPC Cost Ci'il 8or1 K Electrical% etc&F

    =perating Costs Power Consu#ption% Maintenance% etc&F ?ar ?ield :oise -e"uire#ents

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    ACC in T=es

    Air Cooled Condensers 9 Co)#onents

    A@Tube

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    ACC in T=es

    Air Cooled Condensers 9 Co)#onents

    A9T=eJ B

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    Air Cooled Condensers 9 Co)#onents

    LABE6 / Single -ow% Carbon Steel Tube% AB ?ins

    Co#posite Tube undle ?abrication

    Sel!@SupportingF

    Bightweight

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    Air Cooled Condensers 9 Co)#onents

    ACC S=strctre, Plat$or), Col)ns, and an %ecD Plate

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    an Gards

    Air Cooled Condensers 9 Co)#onents

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    an !ridges

    Air Cooled Condensers 9 Co)#onents

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    A@?ra#es !or support o! siding only&

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    Gal'ani$ed or painted structure K siding i#ple#ented

    8ind wall e7tends to the height o! the

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    =rientation dependant on turbine #anu!acturer

    =ccasionally supplied whole to reduce on site welding

    Transition Piece

    Air Cooled Condensers 9 Co)#onents

    C C C

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    Barge dia#eter to #aintain low stea# side 'elocities

    Supplied circu#!erentially whole when practical to reduce !ieldwelding

    Main Stea) %ct & Mani$old Stea) %ct

    Air Cooled Condensers 9 Co)#onents

    Ai C l d C d C t

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    Main Stea) %ct & Mani$old Stea) %ct Sa)#le Plan iew

    Air Cooled Condensers 9 Co)#onents

    Ai C l d C d C t

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    Axial STG Con$igration

    Air Cooled Condensers 9 Co)#onents

    Ai C l d C d C t

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    Stea) %ct S##orts

    Air Cooled Condensers 9 Co)#onents

    Ai C l d C d C t

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    Tied uni'ersal EO on 'ertical riser duct

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    Stea) %ct

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    Stea) %ct Headers

    Air Cooled Condensers 9 Co)#onents

    Air Cooled Condensers Co)#onents

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    Typical design includes/

    Si$ing !or +) #inute !low

    :or#al operating le'el at .)4

    Pu#ps pro'ided (7+))4 or 7.)4

    Condensate TanD & P)#s

    Air Cooled Condensers 9 Co)#onents

    Air Cooled Condensers Co)#onents

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    an

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    ?an

    Motor

    Gearbo7

    Mechanical EKi#)ent

    Air Cooled Condensers 9 Co)#onents

    Air Cooled Condensers Co)#onents

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    Stea# Oet Air Eectors SOAEF

    ( 7 +))4

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    Bi"uid -ing 'acuu# Pu#ps B-DPF

    ( 7 +)) 4 both pu#ps !or Start@up0

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    Supplied by GEA !or protection o! o'er@pressuri$ation

    Set pressure is slightly less than ACC design pressure

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    Se#i Auto#atic Module

    -e"uires #anual #o'e#enttra'ersing each ACC 'alley

    Motor operated spray #ani!oldtra'els !ro# 'alley to pea1

    -eco##ended cleaningappro7i#ately once per year

    depending on a#bient conditionsF

    Appro7i#ate water usage percleaning (%*)) gallons0cell

    in T=e Cleaning S*ste) - '#tion

    Air Cooled Condensers 9 Co)#onents

    Air Cooled Condensers 9 Co)#onents

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    The need !or sectionali$ing 'al'esis e'aluated based on the low

    load 0low te#perature design case

    Isolate entire rows o! ACC

    ,tili$e 'al'e #otor operators

    Sectionaliing al(es - '#tion

    Air Cooled Condensers 9 Co)#onents

    Air Cooled Condensers 9 Co)#onents

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    8hen introduced into stea# pathadditional pressure losses are

    created% there!ore stea# duct

    dia#eter #ust be increased

    Stea# entering duct #ust be lessthan (.)Q? and ++;H tu0lb

    Pro'ided by others or by GEA asan option

    !*#ass S#argers - '#tion

    Air Cooled Condensers 9 Co)#onents

    Air Cooled Condensers 9 Co)#onents

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    Bow noise !ans

    Gearbo7 enclosures

    Sound walls at site boundary

    Sound ba!!les enclosing entire

    ACC

    oise A=ate)ent - '#tion

    Air Cooled Condensers 9 Co)#onents

    Air Cooled Condensers 9 Co)#onents

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    Sa)#le Co)=ined C*cle Site Plan

    Air Cooled Condensers

    Air Cooled Condensers

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    Sa)#le Arrange)ent - 04 Cell ACC

    Air Cooled Condensers

    Air Cooled Condensers

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    Sa)#le P&I% - Main Stea) %ct

    Air Cooled Condensers

    A

    C

    C

    Air Cooled Condensers

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    Sa)#le P&I% - 04 Cell ACC

    Air Cooled Condensers

    Air Cooled Condensers

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    Sa)#le P&I% - Air

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    Sa)#le In#t / 't#t ist - 04 Cell ACC

    Air Cooled Condensers

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    Air Inlet Height %eter)ined =* Air S#eeds

    Air Inlet elocit* L ;.5 )/s

    Air 'tlet elocit* L ;.B )/s

    Air Cooled Condensers

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    Sa)#le ondation oad %iagra)

    Air Cooled Condensers

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    Sa)#le ondation %etails

    Air Cooled Condensers

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    Sa)#le Per$or)ance Cr(e - ans ll S#eed

    0

    50

    100

    150

    200

    250

    300

    20 25 30 35 40 45 50

    Inlet Dry Bulb Temperature - C

    Dry&SaturatedSteamF

    low-T/h

    ?,BB B=A5

    Air Cooled Condensers

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    Sa)#le Stea)9side Pressre osses

    5esign R

    (

    (

    Pressure,

    "H

    !

    Main Stea#

    5uct

    5istribution

    5uct9 @ undles 5 @ undles

    Air -e#o'al

    Piping

    T ( ?

    T +H ?

    Air Cooled Condensers

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    Sa)#le Airside Pressre osses

    Inlet

    Acc&

    ?an

    Guard

    ?an

    ?an

    ridge

    Plenu#

    Bosses Inlet5irectionChange

    undleBosses

    =utlet5irectionChange

    :atural5ra!t

    5u#pBoss

    Air Cooled Condensers

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    Sa)#le Axiliar* an Power Cons)#tion

    an Sha$t Power

    Motor 't#t Power

    Motor In#t PowerMotor $$ L 148

    Gear $$ L 18

    an Sha$t Power L 052 D

    Motor 't#t Power L 053 D >18 9 08 )argin?

    Motor In#t Power L 002 D >148 9 08 )argin?

    04 x 002 D L 0314 DGarantee L 0755 D

    >0335 D ex#ected?

    Air Cooled Condensers

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    ?an Motor =ptions

    Single speed #otors

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    ACC Per$or)ance - 0558 oad

    )

    .)

    +))

    +.)

    ())

    (.)

    ))

    ) . +) +. () (. ) . H) H. .)

    A)=ient Te)#eratre, deg. C

    Stea)T&r=ine!acD#res

    s&re,)=ar>a?

    Air Cooled Condensers

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    IT% Trends

    +>*) +>*. +>>) +>>. ())) ()). ()+)

    ()

    )

    H)

    .)

    ;)

    3)

    *)

    >)

    +))

    ++)

    IT% N

    IT5 Tsat@ Ta#b

    Air Cooled Condensers - oise A=ate)ent

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    ow oise TrendsSa*re(ille, 03/25: dia)eter 42 d!>A? ;55:011!ellingha), MA 03/25: dia)eter 42 d!>A? ;55:011

    inden, 35/25: dia)eter 4; d!>A? 0555: 0115

    "nion Cont*, 1/25: dia)eter ;4 d!>A? 745: 0110

    'nondaga Cont*, Y 05/25: dia)eter 45 d!>A? B55:011B

    orth !a*, 'ntario /25: dia)eter 4B d!>A? 055) 011;

    Fa#sDasing, 'ntario /25: dia)eter 4B d!>A? 055) 011;Ar=or Hills, MI 2/B;: dia)eter 3B.4 d!>A? 45: 0114

    Pine !end, M 2/0: dia)eter 3B.4 d!>A? 45: 0114

    Mallard aDe, I 2/B3: dia)eter 2 d!>A? ;55: 0113

    !arr*, "nited Fingdo) 0B/2B: dia)eter 45 d!>A? 0BB) 011

    %ighton, MA 03/B: dia)eter 45: d!>A? B45: 011

    Cor*ton, "nited Fingdo) ;5/2B: dia)eter 40 d!>A? 255) 0111Ti(erton, A? 2B5: 0111

    A? 2B5: 0111

    !a@io, Mexico 24/2;: dia)eter 4 d!>A? 055) 0111

    Athens, Y 2 x 0/2;: dia)eter 4B d!>A? ;55:B555

    Hnterstown, PA 45/2B: dia)eter 40 d!>A? ;55: B550

    25

    24

    ;5

    ;4

    45

    44

    35

    34

    0115 0110 011B 0112 011; 0114 0113 0117 011 0111 B555

    d!>A?M;5

    5

    $t.

    Air Cooled Condensers - oise A=ate)ent

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    oise

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    an '#tions

    ow oise ans

    Standard oise ans "ltra ow oise ans

    Air Cooled Condensers - oise A=ate)ent

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    Acostical Treat)ent

    Air Cooled Condensers

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    E7cess Capacity -edundancyF ?ouling ?actors

    Standby ?ans + or ( !ans o!!F

    Additional Sur!ace U+)4% etc&F

    ?an Power Consu#ption Bi#its ='er@design !or Increased 8ind Speed

    V . #0s ++&( #phF

    V 3 #0s +.&3 #phF

    "nsal Pro@ect S#eci$ic Garantees

    Air Cooled Condensers - High indSoltions

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    Soltions

    Per$or)ance Modeling

    Air Cooled Condensers - High indSoltions

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    Soltions

    The e!!ect o! windon ACC per!or#ance has beco#e a topic o! highinterest in the power industry&

    Plant operators are beco#ing !a#iliar with ACC li#itations

    Bow noise !ans are highly sensiti'e to wind

    Aggressi'e IT5s cause s#all changes in wind to largely e!!ect o'erallplant output& There is e'en potential o! a STG trip&

    E$$ect o$ wind on ACCs

    Air Cooled Condensers - High indSoltions

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    Increased air inlet te#perature -ECI-C,BATI=:F/

    Part o! the war# outlet air is #i7ed with the a#bient air and leads

    to an increased air inlet te#perature% thereby reducing the ACC

    per!or#ance increased ST bac1 pressureF

    Increased !an static pressure ?A: PE-?=-MA:CEF/

    5ue to the increase in static pressure at high wind 'elocities% the

    !an capacity air !low rateF is reduced% thereby reducing the ACC

    per!or#ance increased ST bac1 pressureF

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    GEA 'alidates co#puter #odel on two ACCs located in the ,S/

    :eil Si#pson II 8yo#ingF

    El 5orado :e'adaF

    GEAs reco##endations i#ple#ented

    Preli#inary results are DE-Y P=SITIDE

    GEA:s ind Histor*

    Air Cooled Condensers - High indSoltions

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    ind E$$ects Case Stdies

    :eil Si#pson II El 5orado Energy

    Air Cooled Condensers - High indSoltions

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    El %orado - Prior to ind Mitigation Modi$ication

    ;)4;.4

    3)4

    3.4

    *)4

    *.4

    >)4

    >.4

    +))4

    +).4

    ) +) () I) H)

    Plant 5CS 5ata Sept& ;% ())+

    ACC %egradation (s. ind S#eed

    B4 - 258 ACC Per$or)anceloss at 25 )#h >02.; )/s?

    Air Cooled Condensers - High indSoltions

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    Per)anent ind Mitigation Modi$ication - II

    **4

    >)4

    >(4

    >H4

    >;4

    >*4

    +))4

    +)(4+)H4

    ) +) () I)

    Plant 5CS 5ata Sept& +.% ())(

    Current obser'ations indicate 158ACCper!or#ance a'ailable # to 25 )#h

    Air Cooled Condensers - High indSoltions

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    El %orado ind Mitigation S))ar*

    Air Cooled Condensers - High indSoltions

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    T*#ical ind Screen Installation

    Air Cooled Condensers - High indSoltions

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    Inade"uate Plot Area A'ailable unorthodo7 ACC arrange#ents

    s#all A@!ra#e angles

    uni"ue stea# duct solutions

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    %ighton 075 M Co)=ined C*cle >E "SA?

    Air Cooled Condensers

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    Ther#al Per!or#ance subect to B5sF turbine e7haust pressure

    au7iliary !an power #otor inputF

    =perational Per!or#ance #a1e goodF dissol'ed o7ygen le'el in condensate

    near and !ar !ield noise e#ission

    =thers start@up ti#e

    #ini#u# speci!ic per!or#ance i! applicableF

    T*#ical Per$or)ance Garantees

    Air Cooled Condensers

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    #eld Pressure &ecay er#f#cat#on (lea+ test) Must meet accepta'le pressure decay rate

    Pre2re,u#s#te to start2up

    r#al Run of an Motors and ot!er ,u#pment C!ec+ of fan motor power usa"e

    an 'lade p#tc! adjustment as needed

    .ot2comm#ss#on#n" Act#*#t#es Steam 3lows ('y ot!ers)

    sc!ar"e of rust and steam ('ypass)

    Condensate f#lters%stra#ners

    Start9# / Co))issioning

    Air Cooled Condensers

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    5aily0wee1ly wal1@by inspection through the !an cells chec1ing only!or e7cessi'e noise or 'ibration access to ACC !an #otor asse#blies

    is done on@line and does not re"uire !an #otor shut downF

    Annual oil change to gearbo7es

    Annual or bi@annualF e7ternal !in washing to #aintain +))4 ther#alper!or#ance capability washing is per!or#ed on@line% no #ore than a

    single !an is shut downF&

    -outine inspections during planned plant outages

    T*#ical Maintenance

    To#ics o$ %iscssion

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    Introduction to GEA Group

    GEA Power Cooling

    Air Cooled Condensers

    Constrcta=ilit*

    PAC SYSTEM

    Constrcta=ilit*

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    A@?ra#eless 5esign

    Shop@Installed Integral Condensate

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    QA9ra)elessR %esign

    C=MP=SITE ,:5BE

    ?A-ICATI=: -ES,BTS I: A

    BIG

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    Sho# Installed Integral Condensate Header

    ?ACT=-Y I:STABBE5 C=:5E:SATE

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    0+; STIC< 8EB5 6 B=:GEDE-Y +(%TYP&

    SECTI=: A@A

    SECTI=: @

    0+;?IBBET 8EB5 ABB

    A-=,:5 A + 5IA

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    5,-I:G

    ASSEMBY ASSEMBE5

    CAPT,-E5 :,T

    an

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    B=:GIT,5I:AB 8EB5S

    ABB 8EB5S 5=8:

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    an %ecD Grond Asse)=l*

    Modlariation '#tions

    Constrcta=ilit*

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    an %ecD,

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    an %ecD,

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    Co)#lete an Modle Preasse)=l*

    Modlariation '#tions

    Constrcta=ilit*

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    Co)#lete an Modle Preasse)=l*

    E7tre#e Site Constraints Site Conditions

    -estricted lay down area

    Bi#ited Construction window

    Tailored Solutions Co#plete #odular erection concept&

    =!! site construction o! #odules >B75Ton Single li$tsF&

    arge asse#bled #odules to site&

    Mini#u# on site erection acti'ities&

    Modlariation '#tions

    Constrcta=ilit*

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    ACC S=strctre Arra*

    Constrcta=ilit*

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    Air Mo(ing Asse)=l* i$t

    Constrcta=ilit*

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    T=e !ndle

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    T=e !ndle

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    T=e !ndle

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    T=e !ndle i$ting Asse)=l*

    Constrcta=ilit*

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    T=e !ndle Place)ent

    Constrcta=ilit*

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    T=e !ndle Installation with Sca$$olding

    Constrcta=ilit*

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    "##er Stea) Header Section Hoist

    Constrcta=ilit*

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    Main Stea) %ct Mani$old &

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    Co)#leted Cell Interior

    Constrcta=ilit*

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    Constrction Plan / SeKencing >Co)#leted ACC?

    To#ics o$ %iscssion

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    Introduction to GEA Group

    GEA Power Cooling

    Air Cooled Condensers

    Constructability

    PAC SYSTEM

    PAC SYSTEM

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    Classi$ications o$ Cooling S*ste)s

    Enhanced 5ry Plu#e Abated

    PAC SYSTEM

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    DRY COOLING SYSTEM WET COOLING SYSTEM

    A synergy of established cooling technologies

    hat is a PAC SYSTEM

    PAC SYSTEM

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    SSC & ACC are condensing stea) in #arallel

    Cooling tower

    ACC

    Steam turbine steam

    The result: PAC SYSTEM

    PAC SYSTEM

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    Cooling S*ste) Per$or)ance Co)#arison

    0

    B

    2

    ;

    4

    3

    7

    905 5 05 B5 25 ;5 45 35 75 5 15 055

    %r* !l= Te)#eratre,o

    Stea

    )T&r=ine!acD#ress

    &re,HgA

    T*#ical STG !acD#ressre Pro$ile

    %

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    Total stea# turbine e7haust Stea# ?low

    Stea# Enthalpy or stea# "uality

    Stea# Turbine E7haust Pressure

    Plant Site Ele'ation or at#ospheric pressureF

    5esign Inlet Air 5ry ulb and 8et ulb Te#peratures

    Annual or instantaneous Ma1eup 8ater ,sage Bi#itations

    Au7iliary cooling duty K !lowF to be handled by cooling tower

    %esign data reKired $or the ther)al siing o$ a PAC SYSTEM

    PAC SYSTEM

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    Bocation/ Pueblo% Colorado

    =wner/ 6cel Energy

    Plant type/ Coal ?ired

    =utput/ 3.) Mwe

    Co)anche?

    PAC SYSTEM

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    Exa)#le >Co)anche?

    9 cell coolingtower

    + 45 cellACC

    PAC SYSTEM

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    Exa)#le >Co)anche?J redced !P in s))er with PAC

    -educed turbine P

    results in increased plant

    output

    PAC SYSTEM

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    Exa)#le >Co)anche?J dry cooling duty as function of DBT:

    +. C () C (. C ) C . C H) C H. C .) C)4

    +)4

    ()4

    )4

    H)4

    .)4

    ;)4

    %r* !l= Te)#eratre

    %r* Cooling %t*

    PAC SYSTEM

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    Circulating water !low rate/ +3+%))) gp# or *%** #0h

    In@line arrange#ent with > counter@!low cells

    Cell di#ensions/ .H !t 7 .H !t

    Motor na#eplate rating/ (.) hp

    Exa)#le >Co)anche?J Cooling Tower

    PAC SYSTEM

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    Sur!ace area +%))) #(

    + inch Sea Cure (H 8G tubes ( passes

    B 7 8 7 < +*&( # 7 *&. # 7 3& #

    Exa)#le >Co)anche?J Stea) Sr$ace Condenser

    PAC SYSTEM

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    Sur!ace Area/ +H%);* s&!&

    >7. Arrange#ent

    ='erall 5i#ensions/ (+ B 7 H). 8 7 +() Co)anche?J Air Cooled Condenser

    PAC SYSTEM

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    Exa)#le >Co)anche?J ACC Main Stea) %ct

    9.144 mOD

    PAC SYSTEM

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    Exeter Energ* 25 M aste9to9Energ* >E "SA?

    PAC SYSTEM

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    Streeter ;5 M Power Station >Midwest "SA?

    PAC SYSTEM

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    Tc)an ;45 M Co)=ined C*cle >Argentina?

    PAC SYSTEM

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    Goldendale B; M Co)=ined C*cle >ashington, "SA?

    PAC SYSTEM

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    GEA Heat Exchangers/GEA Power Cooling, Inc.

    -educed Capital Cost 's& +))4 5ry Syste#

    I#pro'ed Per!or#ance 's& +))4 5ry Syste#

    !ene$its

    +)) 4 8et +)) 4 5ry

    Greater Capital

    E7pense

    Bower Capital

    E7pense

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    AQ&estions and AnswersGEA Power Cooling% Inc&

    +H ,nion l'd&% Suite H)) X Ba1ewood% C= *)((*

    )F >*3 )+( www geapowercooling co#