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FUJITSU CONFIDENTIAL 2004/1/28 by Abe Noriyuki 1. Purpose 2. Scope (1) (2) 3. Inspection 3-1. Inspection Item Table 1 shows inspection items and categories of them. Remark [Table-1 ] Rev.01 2 Category Structure, Dimensions Inspection items Configuration Check with the list (1)Dimensional accuracy (2)Structure (3)Insertion angle (4)Insertion misalignment ACCEPTANCE INSPECTION SPECIFICATIONS OF PLASTIC MOLDED PARTS This standard provides the acceptance inspection standard of plastic molded parts for PC which Fujitsu develops and designs, and procures from domestic and overseas manufacturers according to purchase specifications. The purpose is to ensure the quality efficiently and properly. This standard can apply correspondingly to plastic parts (manufactured by machining) of which appearance quality is required. This standard applies to the acceptance inspection of plastic molded parts for PC which Fujitsu develops and designs, and procures from domestic and overseas manufacturers according to the purchase specifications. However, when the special specification is specified in the individual specification (including limit sample) or the drawing, it has priority. This standard conforms to Fujitsu standard BAFV070/004 “ACCEPTANCE INSPECTION SPECIFICATIONS OF PLASTIC MOLDED PARTS”, and there is no difference on the contents and criteria between the two. No. 1 1

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Page 1: Acceptance Inspection Plastic Molded Partspaperless.quantatw.com/paperless/Documents... · SPECIFICATIONS OF PLASTIC MOLDED PARTS”, and there is no difference on the contents and

FUJITSU CONFIDENTIAL

2004/1/28by Abe Noriyuki

1. Purpose

2. Scope

(1)

(2)

3. Inspection

3-1. Inspection Item

Table 1 shows inspection items and categories of them.

Remark

[Table-1 ]

Rev.01

2

Category

Structure,Dimensions

Inspection items

Configuration Check with the list

(1)Dimensional accuracy (2)Structure (3)Insertion angle (4)Insertion misalignment

ACCEPTANCE INSPECTION SPECIFICATIONS OF PLASTIC MOLDED PARTS

This standard provides the acceptance inspection standard of plastic molded parts for PC which Fujitsudevelops and designs, and procures from domestic and overseas manufacturers according to purchasespecifications. The purpose is to ensure the quality efficiently and properly.

This standard can apply correspondingly to plastic parts (manufactured by machining) of whichappearance quality is required.

This standard applies to the acceptance inspection of plastic molded parts for PC which Fujitsu developsand designs, and procures from domestic and overseas manufacturers according to the purchasespecifications. However, when the special specification is specified in the individual specification(including limit sample) or the drawing, it has priority.

This standard conforms to Fujitsu standard BAFV070/004 “ACCEPTANCE INSPECTIONSPECIFICATIONS OF PLASTIC MOLDED PARTS”, and there is no difference on the contents andcriteria between the two.

No.

1

1

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FUJITSU CONFIDENTIAL

3-2. Zones for Judgment of Appearance Quality

Display

Back part of PC

Bottom face of PCReverse side of adoor and cover forinstalling partsinside.

5

AppearanceC

arac

teri

stic

s MechanicalStrengthMaterial

Characteristics

Assembly Characteristics

(1)General appearance (Texture, Color tone)

(2)Coating (3)Silk, Pad printing (4)Plating, IP

The color sample plate shall beprepared if necessary about hue.

3

4

Screw tightening torque

(1)Insert strength (2)Heat welding strength (1)Flame resistance (2)Electric characteristics

Zone ExampleUse / Function

Inspection items, methods of judgment and criteria of judgment are divided into A, B, BZ, and Caccording to product’s uses and functions as below. A, B, BZ, and C should be applied tocompletely assembled products (as they are located), not each parts. Figure-1 shows examples ofdivisions of exterior appearance. When there is no indication in the drawing, it is necessary toadjust and specify divisions at the phase of the estimate.

BZ(Quasi-Effective

Surface)

It means the surface (front face) or the part of a surface that there aresignificant requests for the design of the product.- It means the area where users can see while operating PC normally.

A(Effective Surface)

Except for the effective surface (A) and B, it means the surface or thepart of a surface that has a little impact on product’s appearancequality, typically the back part of a product.It means the part that users can hardly see when PC is installednormally.

Operating portionon the surface ofKeyboardUpper face and sideface of PC

C(Non-Effective

Surface)

It means the surface or the part of a surface other than those above.

- It means the area that there is no request for the design of theproduct, and the product’s appearance quality is not injured.

Except for the effective surface (A), it means the surface (upper / sideface) or the part of a surface that has an impact on product’s- Also, it includes the surface or the part of a surface that users cansee when opening covers while using PC.

B(Quasi-Effective

Surface)

Reverse side of acover for anoperator area

2

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FUJITSU CONFIDENTIAL

〔Appearance division 〕

DESKTOP

ALL-IN-ONE TYPE

PEN TYPE (MOBILE)[Figure -1]

NOTEBOOK, LAP-TOP

SPACE-SAVING TYPE(Enable to put it lengthwise)

3

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FUJITSU CONFIDENTIAL

- Inspection Condition of Appearance QualityFor the purpose of judgment of appearance quality, the condition is as follows.

(2)Direction of Light source: Vertical direction to an inspection target.700 to 1500 Lux.

Visual inspection:

The eyesight should be 1.2 or more on both eyes (glasses and contact lenses areacceptable).

5 Eyesight

InspectionMethod

6

Defects which are found out should be judged according to the criteria ofjudgment. Defects should be judged by “easy to notice”. The size of a defectshall be according to “Dirt Comparison Chart”. When there are doubts on theinspection result, the judgment of the quality should be decided by people of in-house related sections.

3Visual

Inspection AngleIt should be looked at an inspection target between angles of 45 degrees and -45degrees from horizon.

It should be inspected at the distance of 30cm from an inspection target.4InspectionDistance

It should be measured on the surface of an inspection target. (Without regard toreflection)

No. ITEM CONDITION

(1)“White” fluorescent lamp or natural light except for direct sunlight areavailable. (As for natural light, it should be between at the time of 3 hours aftersunrise and at the time of 3 hours before sunset.) Lighting1

Illuminance2

4

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FUJITSU CONFIDENTIAL

3-3. Inspection Items and Criteria of Judgment

Inspection items and criterion of judgment conform to Table-2.[Table-2]

It shall be the same as the content specified.

(2) Convexity is not acceptable.(3) Flanged insertion conforms to the above criteria.Plate misalignment is not acceptable.

Confirm the structure and dimensions according to the drawing, the specification,and the confirmation diagram.

The commercial tolerance shall meet FN 111-13.As for warp and torsion caused by molding strain, see "5. Criterion of Judgment forWarp and Torsion".Pay attention to the secondary influence. (Fitting part etc,)

(1) Concavity is acceptable at the range of 0 and 0. 3mm. (Pay attention to theeffective length of a screw.)

Insert angle shall be 1 degree or less,including tap angle.Plate angle is as well.

Confirm the specified tolerance and commercial tolerance. It shall meet thespecification.

Details of Inspection / Criteria of Judgment

1 Configuration Check with the list -To be coincided.

(4) InsertionMisalignment

(2) Structure

No. Inspection Item

2

(3) Insertion Angle

Structure andDimensions

(1) Dimensional Accuracy

5

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FUJITSU CONFIDENTIAL

(4) Buildup of resin at press fit is not acceptable.

Characteristics

Confirm insertion strength with the specified torque (T).

Specified Torque

1 [ kgf ] = 9.807 [ N ]

(1)MechanicalStrength(1-1) Insertionstrength

Jack up Rotation

M 2.5 4.5 0.44

Screw Torque(T)[ kgfcm ]

SI units[ Nm ]

3 AppearanceSee "4. Specifications of Exterior Appearance Inspection and Specifications onIndividual Characteristic Inspection".

4

0.212.1M 2

M 3 6.4 0.63

No. Inspection Inspection contents / Evaluation criteria

(4) InsertionMisalignment

2

6

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FUJITSU CONFIDENTIAL

Characteristics

Strength: It shall meet the specified strength.

(Notes) UL Material certification:As for SPEC / SHEET or Material certificate,

(3) Others

- When recycled materials are not used,  -> Confirm that the ratio is 0%.- When recycled materials are mixed in,  -> Confirm that the ratio is 25% or less.

(Notes)It conforms to UL 746D.The mixing ratio is weight ratio of each part.

For a molded component which flame resistance is demanded, confirm the evidencewith its material certificate. It shall comply with the demand.

Measure insulation resistance, withstand voltage, and conductivity according to theconditions specified in the drawing. They shall meet the specification.

when the control system of the vendor is guaranteed and it is possible to submitthem to our company if required, attaching them to each delivery lot can beabolished.

(2) MaterialCharacteristics

(2-1) Flame resistance

( UL , CSA )

(2-2) Electricresistance

(1)MechanicalStrength

Appearance: Welding area shall properly melt. There shall be no stringiness. Parts shall not be lifted.

For materials used in the product certificated by UL, confirm the mixing ratio ofrecycled thermoplastic materials. It shall be by Material certificate.

No. Inspection Inspection contents / Evaluation criteria

4

(1-2) Heat welding,Ultrasonic welding

For a molded component which contains welded parts, confirm their appearanceand strength. It shall meet the followings.

7

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FUJITSU CONFIDENTIAL

4. Specifications of Exterior Appearance Inspection and Specifications of Individual Characteristic Inspection

4-1. Inspection Standard of Plastic Parts1) Appearance Inspection

1.

Gloss (1) Color differenceIt shall be measured with a color difference meter, and

Texture

(reference: )

(2) GlossIt shall be within limit specified in the drawing.

(3) Texture

2.Must not be found.

3.Must not be found.

4.Bulge,Burn5.Burr6.Parting Line

7. Weld Line, Flow Mark

It is acceptable if there is noproblem in functions (includingfitting) and operation.

Inspection items, criteria of judgment, and methods of judging are as the following table. (A, B, BZ, and C showzones.) However, in the inspection item that defects easily occur, for the product of which design change cannotbe carried out, or the product of which criteria of judgment may be eased, an individual limit sample should beprepared if necessary.

It shall be compared with the specified approved standardsample plate, and there shall be no noticeable difference.When it is difficult to judge it by visual inspection, it shall bemeasured and meet the below.

It shall be compared with the master sample thatexchanged with the manufacturer.

Micro Crack,Crack,Whitened

As a rule, themaster is astandardsample plate.

It is acceptablewithout regard todifference if thetexture does notdiffer.

Colordifference

InspectionItems

Remarks

Short,Pinhole, Air

Zone / CriteriaA B BZ C

It is acceptable if there is noproblem in functions (includingfitting) and operation.

It shall be similar to the specified sample thatexchanged with the manufacturer.

Acceptable

Acceptable

Acceptable

Acceptable

Must not be found.

Defects shall not be noticeable at a distance of 30 cm.

Defects shall not be noticeable at a distance of 30 cm.( Nest line/Slide adoption )

Acceptable

Must not be fond atIP part.

As a rule, must not be found.

Defects shall not benoticeable at adistance of 30 cm.

L 0.7, a 0.7, b 0.7

E 1.2

8

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FUJITSU CONFIDENTIAL

8. Flash Sink Mark9.

Stain

10.

11.

Splinters on a plated surface and an IP surface are not acceptable.12.Gate Finish

凹 凹凸 凸

13.Scratch

(2)It shall not be noticeable when observed right from the front.(3)The distance among scratches shall be 10cm or more.

(A) Display (Zone A)[Transparent Cover, Display etc,]

*There shall be no scratch in the center part.(The center part means the shaded area in the following figure.)

5.0 mm 2* 3

L = 10 mm

5.0 mm or moreto less than

20mm1* 2

20 mm or more 0 0

(1)"Dirt Comparison Chart" shall be used to measure it, and the measured valueshall meet the following table.

1

2

3

Width

0.1mm or less

Length Transparent area Opaque area

-0.2 mm or less is acceptable.+0.3 mm or less is acceptable.

Basically, it shall bedecided separately.

+0 mm -0.1 mm or less

AcceptableMust not be found.

Silver/ColorMextured

Must not be found. Acceptable

InspectionItems

Zone / CriteriaRemarks

A B BZ C

Unevennessof Texturing

However, when any two of them are located in deferent face each other (top faceand side face etc,), it is acceptable that the distance between the two is less than10cm.

When it is not specified in the drawing, the unevenness at the reverse side (inside)is acceptable up to 0.3 mm.

Trace ofKnock-outPin

Defects shall not be noticeable at a distance of 30 cm. Acceptable

As a rule, must notbe found.

Defects shall not be noticeable at adistance of 30 cm.

Acceptable

Basically, it shall be decided separately.

9

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FUJITSU CONFIDENTIAL

13.

(B) Except for Display (Zone A, B, BZ)

*There shall be no scratch in the center part.[The center part means the shaded area in the following figure.]

When the surface is not flat (for example, as shown in the following left figure), itshould be observed assuming it is unfolded (as shown in the following right figure).Also, when the scratch is curved, it should be observed assuming it is straightened.

3 4

2

C

20 mm or moreto less than 50

mm

Width Length

Acceptable

0 1 1

BZ

4 5

*1 1

A B

4

Zone A0.1 mm or less

Zone B / BZ0.2 mm or less

50 mm or more

3

25.0 mm or moreto less than 20

mm2

1 Less than 5.0 mm

3

InspectionItems

Zone / CriteriaRemarks

A B BZ C

10

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FUJITSU CONFIDENTIAL

14.

1. Foreign Materisl, Trace of Hit, Mold Scratch

Trace of Hit

Mold Scratch

2. Blurred foreign materials shall be judged according to the following tables.(1) There is a foreign material in the center part, and the surrounding is blurred.

(2) The whole is blurred.

ForeignMaterialwhich isadhered ormixed in.

(1)"Dirt Comparison Chart" shall be used to measure it, and the measured valueshall meet the following table.(2) The distance among foreign materials, traces of hit, and mold scratches shall be10cm or more at zone A and B.

InspectionItems

Zone / CriteriaRemarks

A B BZ C

Major diameter0.5mm or less in diameter

(0.20mm2 or less)0.8mm or less in diameter

(0.50mm2 or less)

However, when any two of them are located in deferent face each other (top face andside face etc,), it is acceptable that the distance between the two is less than 10cm.

Zone B BZA C

Central part

Acceptable

Foreign materials shall be judged by the above table regardless of its color and thesurrounding color.

A B / BZZone

Area (Diameter)

0.30mm2 or less(0.6mm orless in diameter)

0.10mm2 or less(0.4mm orless in diameter)

Quantity

Major diameter0.6mm or less in diameter

(0.30mm2 or less)0.9mm or less in diameter

(0.70mm2 or less)

Remarks

Zone A B / BZ

0.3mm or less in diameter(0.08mm2 or less)

0.6mm or less in diameter(0.30mm2 or less)

Trcae of Hit is notacceptable.

If the area and the distanceare satisfied, it isacceptable without regardto quantity.However, foreignmaterials, of whichdiameter is 0.2mm or less,are acceptable if there are2 pieces or less in2000mm2 (about 50mm indiameter).

If the area and the distanceare satisfied, it isacceptable without regardto quantity.However, foreignmaterials and traces of hit,of which diameter is0.3mm or less, areacceptable if there are 3pieces or less in 2000mm2

(about 50mm in diameter).

11

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FUJITSU CONFIDENTIAL

4-2. Inspection Standard of Coated Parts1) Appearance Inspection

1.

Gloss (1) Color DifferenceIt shall be measured with a color difference meter, and

Texture

(reference: )(2) Gloss, Texture

It can be judged, it shall be measured with a gloss meter.

2.

3.Dirt - On the same surface,

(Pinhole

etc,)Cleaner - A,B

(Alternative)

RemarksA B BZ C

GS 5±2

InspectionItems

Zone / Criteria

Not applicable

It shall be compared with the specified approved standardsample plate, and there shall be no noticeable difference.When it is difficult to judge it by visual inspection, it shall bemeasured and meet the below.

As a rule, themaster is astandardsample plate.

ForeignMaterial

Must not be found.

No problem if it ispossibleto removeby organic solventand detergent

4

ColorDifference

Roughness ofleather satin

It shall be compared with the standard sample plate byvisual inspection and judged. However, drawings,specifications, and limit samples have priority to judge it.

Satin GS 10±5

2

Not applicable

PermissibleQuantity

B

Sweep lightly a textile equivalent to 15 deniers (cotton gloveetc) and observe whether the fiber of the textile is caught. Thefiber shall not be caught on the part where operator's clothestouch the device. (It is acceptable on another part.)

(The distance between defects shall be30mm or more.)

Acceptable if thereis no remarkabledefects.

More than 0.2 to 0.5mm2 or less

Size [mm2]

0.1 mm2 or less

0.2 mm2 or less

BZ

Acceptableif there isno remarkabledefects.

2

1

L 0.7, a 0.7, b 0.7

E 1.2

12

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FUJITSU CONFIDENTIAL

4.Scratch Scratch :On the same surface

5.Trace of Hit Must not be found.

6.Must not be found.

See through,Uneven color,Peeling,Bulge,Crack

Must not be found.

InspectionItems

Zone / CriteriaRemarks

A B BZ C

0.1mm or less30mm or less

B BZ

1 2

Cut / Scratch:Rub it with a finger, NG when a finger iscaught on it.

Acceptable if thereare no remarkabledefects.

Size [mm2]

PermissibleQuantity

B BZ

WidthLength

PermissibleQuantity

(The distance between defects shall be30mm or more.)

(The distance between defects shall be30mm or more.)

Acceptable if thereare no remarkabledefects.

Exposure ofbare surface,

Acceptable if thereare no remarkable

defects.

5 mm2 or less 1 2

- On the same surface,

13

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FUJITSU CONFIDENTIAL

2)Function Test

Liquid - II, 20 um or more

There shall be no peelingand discoloration.

(The test must not be carried out at the boundary part between acoated surface and masked surface.)

SolventResistance

After coating, and then after the lapse of 72 hours or more, andthen rub a coated surface with a gauze soaked in isopropyl alcoholby force of about 1Kgf, 10 times back and forth.

InspectionItems

Inspection Method Criteria

Measure a coated surface three times in the same place with athickness meter, and average the measured values.Coating film

thickness

Stick a masking tape (1/2 inches or more width) on a coatedsurface, and adequately rub it with a fingertip to make itcompletely adhered. After that, hold the end of the tape, and thenpull the end strongly in the direction of about 45 degrees as shownin the following figure to peel it off, and then examine peeling ofthe coating film. Use Permacel P-781 or similar tapescontinuously.

The measuring points and measuring method depend on anagreement between parties concerned.

Liquid - I, 10 um or moreSmooth, Leather satin

Tape peelresistance

It shall be proof againstpeeling of the tape.

14

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FUJITSU CONFIDENTIAL

4-3. Inspection Standard of Metallic Coated Parts1) Appearance Inspection

1.

Gloss, (1) Color DifferenceIt shall be measured with a color difference meter, and

Texture

(reference: )(2) Gloss

It shall be within limit specified in the drawing.

(3) Texture (Texturing)

2.Dirt

(2)The distance among dirt shall be 10cm or more in Zone A, B and BZ.(Pinhole,

etc,)

Acceptable, if thereare no remarkabledefects.

Quantity

0.10mm2 or less(0.4mm or less in

0.30mm2 or less(0.6mm or less in

If the area and thedistance aresatisfied, it isacceptable withoutregard to quantity.However, foreignmaterials, of whichdiameter is 0.2mmor less, areacceptable if thereare 2 pieces or lessin 2000mm2 (about50mm in diameter).

If the area and thedistance aresatisfied, it isacceptable withoutregard to quantity.However, foreignmaterials, of whichdiameter is 0.3mmor less, areacceptable if thereare 3 pieces or lessin 2000mm2 (about50mm in diameter).

Area(Diameter)

ForeignMaterial,

Zone

(1)"Dirt Comparison Chart" shall be used to measure it, and the measured value shall meet thefollowing table.

However, when any two of them are located in deferent face each other, it is acceptable that thedistance between the two is less than 10cm.

CA

Foreign materials shall be judged by the above table regardless of its color and thesurrounding color.

InspectionItems

Zone / CriteriaRemarks

A B BZ C

ColorDifference,

It shall be similar to the specified sample thatexchanged with the manufacturer.

As a rule, themaster is astandardsample plate.

Not applicable

B BZ

It shall be compared with the specified approved standardsample plate, and there shall be no noticeable difference.When it is difficult to judge it by visual inspection, it shall bemeasured and meet the below.

It shall be compared with the master sample thatexchanged with the manufacturer.

L 0.7, a 0.7, b 0.7

E 1.2

15

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FUJITSU CONFIDENTIAL

2. Blurred foreign materials shall be judged according to the following tables.(1) There is a foreign material in the center part, and the surrounding is blurred.

(2) The whole is blurred.

3. Must not be found. - Scrape: on the same surface,Scratch

4. Must not be found. - On the same surface,Trace of hit

(The distance between defects shall be30mm or more.)

Permissible Quantity

(mm2) B BZ

Size

(The distance between defects shall be30mm or more.)- Cut / Scratch: Rub it with a finger, andwhen a finger is caught on it, it is NG.

5 mm2 or less 1 2

30mm or less

B BZ(mm)

1 2

Width Length

Permissible Quantity

0.1mm or less

Zone A B / BZ

Major diameter0.6mm or less in diameter

(0.30mm2 or less)0.9mm or less in diameter

(0.70mm2 or less)

Major diameter0.5mm or less in diameter

(0.20mm2 or less)0.8mm or less in diameter

(0.50mm2 or less)

Remarks

RemarksA B BZ C

Acceptable if thereare no remarkabledefects.

Acceptable if thereare no remarkabledefects.

InspectionItems

Zone / Criteria

Zone A B / BZ

Central part0.3mm or less in diameter

(0.08mm2 or less)0.6mm or less in diameter

(0.30mm2 or less)

φ0.6

φ0.8

16

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FUJITSU CONFIDENTIAL

6. Must not be found.

See through,Uneven color,Peeling,Bulge,Crack

2)Function Test

Coating 10 um or morefilmthickness

It shall be proof againstpeeling of the tape.

(The test must not be carried out at the boundary part between acoated surface and masked surface.)

SolventResistance

After coating, and then after the lapse of 72 hours or more, andthen rub a coated surface with a gauze soaked in isopropyl alcoholby force of about 1Kgf, 10 times back and forth.

There shall be no peelingand discoloration.

Measure a coated surface three times in the same place with athickness meter, and average the measured values.The measuring points and measuring method depend on anagreement between parties concerned.

Tape peelresistance

Stick a masking tape (1/2 inches or more width) on a coatedsurface, and adequately rub it with a fingertip to make itcompletely adhered. After that, hold the end of the tape, and thenpull the end strongly in the direction of about 45 degrees as shownin the following figure to peel it off, and then examine peeling ofthe coating film. Use Permacel P-781 or similar tapescontinuously.

Exposure ofbare surface,

Acceptable if thereare no remarkabledefects.

InspectionItems

Inspection Method Criteria

InspectionItems

Zone / CriteriaRemarks

A B BZ C

17

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FUJITSU CONFIDENTIAL

4-4. Appearance Inspection Standard of Silk / Pad Printing

1. It shall be the same as the contents specified.Size2.Character It shall be the same as the contents specified.(1)Style(2)Size(3)Thickness(4)ArrangementWord widthSpacing

Must not be found.

- Erratum- lipography

Must not be found.- Chipped- Blur

3. Must not be found. - Scrape: on the same surface,Scratch Width: 0.1mm or less

Length:  10mm or lessPermissible quantity: 1

4. Must not be found. - On the same surface,Trace of hit Size: 5 ㎜2 or less

Permissible quantity: 15. There shall be no significant difference in visual inspection. AcceptableColorGloss6. It conforms to Function Test in 4.2 Inspection Standard of Coated Parts.

7. It conforms to Function Test in 4.2 Inspection Standard of Coated Parts.Adhesiveness

Acceptable ifprinted objects arereadable.

InspectionItems

Zone / Criteria

(5)Appearance

RemarksA B BZ C

SolventResistance

Defects shall not benoticeable at adistance of 30 cm.

- Cut / Scratch: Rub it with a finger, andwhen a finger is caught on it, it is NG.

Acceptable if thereare no remarkabledefects.

Acceptable ifprinted objects arereadable at adistance of 30 cm.

Acceptable ifprinted objects arereadable.

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FUJITSU CONFIDENTIAL

4-5. Inspection Standard of Plating / Ion Plating (IP) / Electric Conductivity Coating(1)Appearance

1.Must not be found.

2.Must not be found.

-

-

- When repaired with clear coating, it is acceptable.(Limit is individual )

3.ScratchTrace of hit

(Slight sanding is needed.)

4.Bulge Must not be found.PeelingRust5. Must not be found. Acceptable.Rough surface

6. Must not be found.

- Plating: IPA (Isopropyl alcohol)7.Dirt Must not be found.Fingerprint

* As a rule, it is forbidden to use silver paste for the repair becausethere is a possibility of the peeling off failures.

Foreignmaterialadhered

When scratches and traces of hit reaches bare surface orfoundation plating, they shall be NG.

* In case that the relevant surface is to be coated, it isacceptable if there is no problem with adhesion.

- However, must notcome off.

- However, in case that the relevant surface is to be coated,they are acceptable.

Exposure of baresurface andfoundation platingis acceptable.- Limit sample shallbe specifiedindividuallyaccording to theshape in thedrawing.

However, acceptable if foreign materials can be removed with organic solvent andneutral detergent.

Exposure of bare surface which is caused by a dummy hole and an airpocket is acceptable if it is 10mm or less in diameter.

(2)Exposureoffoundationplating

(1)Exposureof baresurface

Incompleteplating (Noelectrodeposition)

As Air pocket depends on the shape, limit occurrence pointsindividually and decide the tolerance.

In the case of single side plating, 5mm or less in diameter isacceptable.

In the case of both side plating, 10mm or less in diameter at oneside is acceptable. 5mm or less in diameter at both sides isacceptable.

DifferentPlating

RemarksInspection

Items Zone / Criteria

A B BZ C

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7. As a rule, acceptable.Burn Must not be found.Dull deposit

* However, acceptable if the relevant surface is to be coated.

8. Blue stain: Not acceptable.StainDiscoloration

Black stain and brown stain: Acceptable- However, not acceptable if coating film peeling occurs or it is progressive.

Circle stain by washing with water: Acceptable

(2) Function

Nondestructive inspection- Fluorescent X-ray method

Cu: 0.8 umDestructive inspection Ni: 0.2 um

- Cross-section observation- SEM / XMA

(2)Adhesion It conforms to Function Test in 4.2 Inspection Standard of Coated Parts.

(3)Conductivity Resistance:Measure it with a four-terminal probe.

Plating: 0.2 ohm or less

(1)Filmthickness

- The film thicknesscontrol complies with theagreement among partiesconcerned.

Average of 3 points oneffective surface,

It shall be the followingspecified value of filmthickness or more ineffective surface.

Roughsurface

* However, when adhesion of coating is not enough, countermeasures such as thickening thecoating, putting a primer in, doing sanding etc, shall be taken.

InspectionItems

Inspection Method Criteria

* However, acceptable if it does not have an effect on adhesionand the relevant surface is to be coated.

Blue stain: if there is nofunctional problem, 8 mm or lessin diameter is acceptable.* Not acceptable if it isprogressive.

Recommended measuring instrument: Mitsubishi Chemical"Loresta" series.

Electric ConductivityCoating: 0.4 ohm or less*Copper and nickelcoating.

InspectionItems

Zone / CriteriaRemarks

A B BZ C

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5. Criterion of Judgment for Warp and Torsion

Note) For shapes like the left figure,

l = a + b

Unit: mm

6. Assembly Characteristics

- Screw Tightening Torque

M3

M2.5

M2

Warp and torsion are as shown in the following figures. Calculating H = l x 0.002, h shall be H or less (h =<H). H shall be rounded off to be calculated to one place of decimals. (h is the actual warp) However, whenthe instruction is described in the drawing, follow it.

Screw tightening torque for parts which are delivered as assembled shall be inspected in thedirection of the screw tightening, and shall meet the following value.

Inspection torque Screw Fastened parts * The same applies totapping screws.

Plastic molding parts

4 kgfcm

3 kgfcm

1.2 kgfcm

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Revision Date Revised item(s) By01 2004/1/28 First version Abe0203

Revision record

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