achieving operational excellence - · pdf fileachieving operational excellence “beyond...

1 FIELDBUS FOUNDATION CONFIDENTIALSeminar Overview

Mumbai, IndiaJune 19 2009

© 1994 – 2009 Fieldbus Foundation

Achieving Operational Excellence

“Beyond the Bus”





FOUNDATION technology manages data communication, plant assets and plant events

More than a replacement for 4-20mA

Open and standards-based

FOUNDATION technology is the most advanced and scalable process automation infrastructure





The function block structure of FOUNDATION technology enables control in the fieldFOUNDATION technology ensures the

network will remain up and running. The FOUNDATION Safety Instrumented

Function (SIF) concept will revolutionize safety and critical control systems.

According to NIST (U.S. National Institute of Standards and Technology), the inability of control systems and operating personnel to control critical conditions costs the U.S. economy at least $20 billion a year.





Support of business processesProduction managementAsset management Enterprise level applications Extensive diagnosticsFOUNDATION technology provides enhanced capabilities for tracking, tracing, validation, and regulatory compliance

FOUNDATION technology provides a high degree of business intelligence at the infrastructural level through client/server technology.





AN AUTOMATION INFRASTRUCTURE FOR OPERATIONAL EXCELLENCE




Host Registration Program




HOST Registration Program




HOST Profiles and Features




Registered Hosts

2009 General AssemblyYokohama, Japan

FOUNDATION™ Technology Update: Diagnostics and EDDL




Types of Maintenance Activities

Source: Rong Gul, Shell Global Solution, Diagnostics from Safety Devices using FOUNDATION™ Fieldbus.




Diagnostics and Foundation™ Fieldbus




Collaboration with NAMUR

Using the power of FOUNDATION Fieldbus, and considering NAMUR requirements, the new standard diagnostic profile aim to:

Standardize the integration of diagnostic informationGuarantee valuable information to the user




NAMUR NE107: Self-Monitoring and Diagnosis of Field Devices




Diagnostic Categories




Role Based Diagnostics

1

Asset ManagementMaintenance Station

Process ControlEngineering Station

HSE Control Network

H1 Process Network

Plant operators

Plant maintenance engineering




Project Goals




Project Scope

Alarm Type Relation Failure Type Block Type

Process Alarm Process / Environment

Process failuresFaults in the process Function

Device Alarm

Instrument

Sensor/Actuator element failuresFaults in the sensor or actuator element

Transducer &Resource

Electronic failuresFaults in the electronics

Configuration/servicing failuresInstallation faults, fault during start-up

Process / Environment

Process induced failuresFaults due to process influenceFaults due to non-compliance with specified operating conditions




New Field Diagnostic Alarms

Additional supporting parametersEnable/Disable of diagnostic detectionEnable/Disable SimulationConfigure PriorityConfigure Alert Suppression (Detect, but not alert)Recommended Actions

Parameter Name (*) NE107 Status SignalSD_FAIL_ALM FailureSD_OFFSPEC_ALM Out of SpecificationSD_MAINT_ALM Maintenance RequiredSD_CHECK_ALM Function Check

* Parameter names will have localized text labels. e.g. “Failure Alarm”




EDDL and Field Diagnostics

EDDL is essential for Field DiagnosticsDiagnostic ConditionsRecommended actionsConfiguration and Setup





EDDL visualizes device diagnostics to assist in maintenance troubleshooting.




EDDL Graphic Visualization

Multiple Waveform Graph

Image

Multi-pen Trend Chart

Bargraph

Gauge

Frame

Tabbed Card

Navigation

Table

Pop-Up Window

Bar-chartHistogram




Test and Registration

Field Diagnostics device registration is available today with ITK 5.1

Field Diagnostics will be required for new device registrations starting with ITK 6.0 (3Q 2010)

Field Diagnostics support will be required for new host registrations (3Q 2010)




Next Steps

FIELDBUS FOUNDATION CONFIDENTIAL Seminar Overview 2009© 1994 – 2009 Fieldbus Foundation

Technology Update




FOUNDATION™ for Safety Instrumented Functions

(SIF)




Faster CommissioningEngineering tools provide faster commissioning

Smaller FootprintFewer marshalling cabinets

Less HardwareEliminate HART multiplexersNo solenoids or limit switches needed with digital positionersReduced wiring and terminations

SIF Benefits - CAPEX




Advanced Diagnostics – >Return on AssetsEasier detection of random and systematic failuresIncrease operating reliability and safety by reducing spurious trips

Increased Test Interval - >Return on AssetsIntegrated system provides partial stroke testingFlattening Slope and Drift of PFD average curveDiagnostics enable upset and trip data to be used in the interval calculation

Improved Asset Management - <Variable Maintenance CostIntegration of device diagnostics dataEasier maintenance of devices

SIF Benefits - OPEX




Logic Solver

Level SIF Protocol

Valve

Pres H1 Network BIFFIEmersonWestlockYamatake

EmersonHIMA

HoneywellInvensys - Triconex

Yokogawa

MagnetrolSiemens Milltronics

ABBE+HSmar

Yokogawa MooreMTLP+F

Logic SolverEngineering Workstation

Asset Management

Basic ProcessControl System

End User Demonstration SitesBP – Gelsenkirchen, Germany – Honeywell Logic SolverChevron – Houston, TX – Emerson Logic SolverSaudi Aramco – Dhahran – Triconex Logic Solver and Yokogawa Logic SolverShell Global Solutions – Amsterdam – HIMA Logic Solver

Other ProvidersFieldbus Diagnostics

RisknowlogyRuggedCom

SoftingTÜV Rheinland

TÜV SÜD

SIF End User Demonstration Participants

TempSmar




SIF System at Shell Global Solutions Amsterdam

LC

MCV

LT

LZ

LZ

PZ PZ PZ

LZ

UZ

UZ

HH

HH

LL

HH

Instrument Air Unit

TZLL

DCSYokogawa

Start/Stop

IA supply

Blanket

Siemens

HIMA

HIMA SMAR

Yokog

awa

E+H

Magnetrol

SMAR

EmersonValve

WestlockPositioner

Control System




SIF System at Shell Global Solutions Amsterdam

CONFIGURATION

DATA

AQUISITION

Smar Temperature

HIMA Logic Solver

Emerson Valve

Level Siemens

HIMA Logic SolverConfiguration Tool

Yokogawa Asset Management

Yokogawa BPCS

Level Magnetrol

H1 H1

2oo3

Pressure E+H

Pressure Yokogawa

Pressure Smar Westlock Positioner

SoftingLinkingDevice

HSE

FieldbusDiagnostics

SoftingLinkingDevice 123

Softing DeviceConfiguration Tool

HSE

RuntimeSegment # →

H1

RuggedCom Switch

P+F

Moore

MTL

Setup

H1




2008SIF Demonstration and Press Day MaySIF Technical Team Meeting - Austin JulSIF Developers WebEx AugSIF Specification v1.2 Released to Developers SepSIF v1.2 Test Tool Released with SIF_AI OctSIF_AI Lab Validation Completed NovSIF_AI Block Approved by TSC DecSIF ITK and SIF v1.3 Specifications Released Dec

2009SIF_DO Prototype - Supplier A Identified JanSIF_DO Prototype - Supplier B Identified JuneSIF_DO Validation with Supplier A MayOutline of SIF Best Practices and Guidelines JulySIF_DO Validation with Supplier B OctSIF_DO Block Approved by TSC SeptDraft of SIF Best Practices and Guidelines NovRelease SIF Best Practices and Guidelines Dec

SIF Schedule




Electronic Device Description Language (EDDL)

Cooperation Team(ECT)

Field Device Integration(FDI)




Phase 1 - Completed 2006Graphs – Graphical display of static Y-T and X-Y dataCharts – Graphical display of real-time data from deviceImages – Embedded images Enhanced User Interface – Screen layoutsEnhanced Data Storage- Securely store data on the host

EDDL Enhancements

Phase 2 - Completed 2007Complex Devices – Off line configuration, Access to Multiple BlocksBasic Client Applications – OPC Unified Architecture (OPC UA) Data Access




Radar Level Temperature Valve Positioner

Machinery Health Pressure Mass Flow

pH Ultrasonic Flow

EDDL Enhancements ExamplesAll Device Types Supported – Full Functionality




Single solution for integration of field devices into host systems

Combines strengths of EDDL and Device Type Manager (DTM)

Open specification that will be an international Standard

Technology direction agreed by major suppliers

Use cases agreed by major end users

Field Device Integration (FDI) Project




Host system independent Platform and operating system independentProvide access to the full capability of the field deviceBased on OPC UA client/server specifications and information modelSupport FOUNDATION™ fieldbus, HART®, PROFIBUS and PROFINETAdoptable to support other fieldbus communication technologiesSpecifications independently validated by the ECT organizationsProvide backward compatibility with existing EDD’s and DTM’sProvide guidelines for field device and system developersProvide conformance tests to assure compliance

FDI Project – General Requirements




System ArchitectureClient

Advanced Applications –Configuration, Diagnostics, Maintenance

ServerDevice Package

Backward CompatibilityEDDLDTM

Device Package

Server OPC UA Client

FOUNDATION™HART®,

PROFIBUSPROFINET

FDI Project Architecture




DeviceDefinition

DeviceDefinition

User Interface Description

User Interface Description

User Interface Plug-in

.net

User Interface Plug-in

.netBusiness

LogicBusiness

Logic

Based onIEC 61804-3 EDDL

Based onIEC 61804-3 EDDL

Based onIEC 62453 FDT

Based onIEC 62453 FDT

Runs on ClientInterpreted on ClientInterpreted on Server

Mandatory Optional Optional Optional

Device Package

Based onIEC 62541 OPC UA

Based onIEC 62541 OPC UA

FDI Device Package Technologies




Client WindowClient Window

ProgrammedApplication

File Edit View

<Device Instance Name>

<Device Type> <Version> <Manufacturer>

12

UI Function 1UI Functions

UI Function 2

Options

UI Function UI Function

100.01

Group 1

°C

Option 1

Option 2

Group 2

CancelApplyOK

Group 2

Group 2Group 1

UserInterface

Description

User InterfacePlug-In

FDI Human Interface Example




High Speed Ethernet(HSE)

Wireless and Remote I/O(WIO)




WIO CharterDevelop use cases and requirements for HSE remote I/O and wireless communication in monitoring and control that are interoperable using function blocks and EDDL.

Develop a project plan which includes:Solutions using FOUNDATION™ and wireless technologies developed in accordance with ISA100 and future IEC work

Solutions for device interoperability and network configurationValidation of technical specificationsinteroperability test and registration procedures

Obtain Technical Steering Committee (TSC) approval of the Project Plan

Develop the Technical Specifications

Obtain lab prototypes and validate technical specifications

Demonstrate interoperability of WIO devices at end user sites




WIO Development PhasesWIO Phase 1

HSE Remote I/O

I/O

HART I/O

FF H1

OtherNetworks

(e.g. MODBUS)

WIO Phase 3

Flexible Function Blocks&

I/F to other Networks

WIO Phase 2

HSE Backhaul&

WirelessHART I/F

WirelessHART

orWired HSE

WIO Phase 4

ISA100 I/F

ISA100

Wired HSE

WirelessHSE

BackhaulorWired

HSE

WirelessHSE

BackhaulorWired

HSE

WirelessHSE

Backhaul

Gateway Gateway Gateway Gateway




WIO Development Teams

WIO Gateway

ConventionalI/O

Wired HART

H1

WirelessHART

Host

ISA100.11a

HSE RIO Team

Fieldbus Foundation - ISA100Cooperation

HSE Backhaul Team

Wireless Sensor Team




WIO Development Teams

CompanyAniotekAPAT

Emerson OvationEndress+Hauser

Fieldbus FoundationHodson Consulting

HoneywellMTL

Pepperl+FuchsPhoenix Contact

STAHLRuggedCom

Shell Global SolutionsSmar

SoftingTurck

YamatakeYokogawa

CompanyAPAT

ApprionChevronEmerson

Fieldbus FoundationFlexworks SolutionsHodson Consulting

HoneywellMaCT

OMNEX Control SystemsPepperl+Fuchs

Sense-Comm TechnologyShell GS

SmarWestlockYamatakeYokogawa

CompanyABB

EmersonFesto

Fieldbus FoundationHoneywell

Pepperl+FuchsSiemens

HSE RIO Team HSE Backhaul Team Wireless Sensor Team





Thank You

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