adding value to maize products. - iaom mea · adding value to maize products. instant maize meal...
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![Page 1: Adding Value to Maize Products. - IAOM MEA · Adding Value to Maize Products. Instant Maize Meal Cereal Based Porridge Stefan Lutz](https://reader031.vdocument.in/reader031/viewer/2022022006/5ac0d6b27f8b9ae45b8ca493/html5/thumbnails/1.jpg)
Adding Value toMaize Products.
Instant Maize MealCereal Based Porridge
Stefan Lutz
![Page 2: Adding Value to Maize Products. - IAOM MEA · Adding Value to Maize Products. Instant Maize Meal Cereal Based Porridge Stefan Lutz](https://reader031.vdocument.in/reader031/viewer/2022022006/5ac0d6b27f8b9ae45b8ca493/html5/thumbnails/2.jpg)
2 | © Bühler |
Agenda
1
2 Cereal Based Porridge
Instant Maize Meal
![Page 3: Adding Value to Maize Products. - IAOM MEA · Adding Value to Maize Products. Instant Maize Meal Cereal Based Porridge Stefan Lutz](https://reader031.vdocument.in/reader031/viewer/2022022006/5ac0d6b27f8b9ae45b8ca493/html5/thumbnails/3.jpg)
3 | © Bühler |
Agenda
1
2 Cereal Based Porridge
Instant Maize Meal
![Page 4: Adding Value to Maize Products. - IAOM MEA · Adding Value to Maize Products. Instant Maize Meal Cereal Based Porridge Stefan Lutz](https://reader031.vdocument.in/reader031/viewer/2022022006/5ac0d6b27f8b9ae45b8ca493/html5/thumbnails/4.jpg)
4 | © Bühler |
Instant Maize Meal.Consumer expectations.
Reduction of cooking timeAuthentically texture and elasticityTaste and mouth feel must be thesame as traditionally produced maizemeal
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5 | © Bühler |
Instant Maize Meal.Facts.
Maize meal is a staple food inSub-Saharan AfricaIt is eaten up to three times per dayToday’s maize meal is processed intraditional maize millsTraditional maize meal cooking timeis around 25 – 35 minutesThe total consumption is~16 mio. t / year
![Page 6: Adding Value to Maize Products. - IAOM MEA · Adding Value to Maize Products. Instant Maize Meal Cereal Based Porridge Stefan Lutz](https://reader031.vdocument.in/reader031/viewer/2022022006/5ac0d6b27f8b9ae45b8ca493/html5/thumbnails/6.jpg)
6 | © Bühler |
Instant Maize Meal.Solution - Process flow
maize cleaning
degerminator
gritsconditioning
tempering
drying + cooling
final grinding
packing
Back packsolution forexisting mills
flaking
steaming
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7 | © Bühler |
Instant Maize Meal.Back pack Solution.
before after
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8 | © Bühler |
Instant Maize Meal.Flaker.
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9 | © Bühler |
Instant Maize Meal.Control system.
![Page 10: Adding Value to Maize Products. - IAOM MEA · Adding Value to Maize Products. Instant Maize Meal Cereal Based Porridge Stefan Lutz](https://reader031.vdocument.in/reader031/viewer/2022022006/5ac0d6b27f8b9ae45b8ca493/html5/thumbnails/10.jpg)
10 | © Bühler |
Instant Maize Meal.Summary.
Instant Maize Meal has a cookingtime of two to five minutes.Texture and elasticity is very similarto traditional product.Instant Maize Meal has an identicaltaste and mouth feel as thetraditional cooked.Accepted by Consumers
Consumer benefits:Easy to prepareLess preparation time = more freetime
![Page 11: Adding Value to Maize Products. - IAOM MEA · Adding Value to Maize Products. Instant Maize Meal Cereal Based Porridge Stefan Lutz](https://reader031.vdocument.in/reader031/viewer/2022022006/5ac0d6b27f8b9ae45b8ca493/html5/thumbnails/11.jpg)
11 | © Bühler |
Agenda
1
2 Cereal Based Porridge
Instant Maize Meal
![Page 12: Adding Value to Maize Products. - IAOM MEA · Adding Value to Maize Products. Instant Maize Meal Cereal Based Porridge Stefan Lutz](https://reader031.vdocument.in/reader031/viewer/2022022006/5ac0d6b27f8b9ae45b8ca493/html5/thumbnails/12.jpg)
12 | © Bühler |
Cereal Based Porridge.Market Demand.
Wide spread staple food inSub-Saharan Africa.Other applications possible.Different variations on the marketwith maize, soya, sorghum, millet…Flavored products commerciallyavailable.Fortified products for various foodprograms and school feeding.
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13 | © Bühler |
Cereal Based Porridge.Market Opportunity.
Germ Flour 10-20%
Bran 5-10%
SingleScrewExtruderPlant
Vitamin,Minerals,etc.
CerealBasedPorridge
Soya,Maize,Sorghum…
Maize Mill
Grits 70-80%Grits,Semolina,Flour
Maize
Feed
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14 | © Bühler |
Cereal Based Porridge.Key Machines.
Single Screw Extruder AHSF Fluid-Bed Dryer-Cooler OTW-Z
Hammer Mill AHZC-655-F High-Speed Batch Mixer AHML
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15 | © Bühler |15 | © Bühler |
Cereal Based Porridge.Trials.
Trials done at Buhler.Positive Feedback of ConsumerTasting Session
Texture and structure adaptable toregional food preferences and eatinghabits
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16 | © Bühler |
Production of highly nutritiousfoods for human consumption
Use of local grains and by-productsfrom maize mill
Improve economics and addingvalue for maize mills
Cereal Based Porridge.Customer Benefit.
Alternative pictures see following slide
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One step ahead.