advanced manufacturing for texasadv_manf_texas_clee author: joe beaman created date: 3/3/2016...
TRANSCRIPT
DepartmentofMechanicalEngineeringTheUniversityofTexasatAustin
AdvancedManufacturingforTexas
JosephJBeamanProfessorandDirectorofAdvancedManufacturing&DesignCenter
UniversityofTexasatAustin
DepartmentofMechanicalEngineeringTheUniversityofTexasatAustin
AdvancedManufacturing
Theuseofnewtechnologytoimprovehowproductsaremade.Thiscanbethetechnologytoimproveexistingmanufacturingprocessorthedevelopmentofnewmanufacturingprocesses.
DepartmentofMechanicalEngineeringTheUniversityofTexasatAustin
ANationalStrategic PlanforAdvancedManufacturing*
Manufacturingprovidesmanyofthejobsanddrivesmanyofthebusinessesoftoday.Yetitsroleinprovidingjobsandprovidingthebusinessesoftomorrowisevenmoreimportant.Themanufacturingsectoraccountsforabout72%ofallprivatesectorR&Dspendingandemploys60%ofU.S.industry’sR&Dworkforce.Asaresult,themanufacturingsectordevelopsandproducesmanyofthetechnologiesthatadvancethecompetivenessandgrowthoftheentireeconomy,includingmuchoftheservicesector.
*ExecutiveOfficeofthePresident,NationalScienceandTechnologyCouncil,ANationalStrategicPlanforAdvancedManufacturing,Feb.,2012.
DepartmentofMechanicalEngineeringTheUniversityofTexasatAustin
Design(Innovation)GravitatestoWhereThingsAreMade
Design Manufacturing
DepartmentofMechanicalEngineeringTheUniversityofTexasatAustin
ManufacturinginTexas
• In2009,theaveragesalaryinTexasmanufacturingwas$73,319comparedto$43,146forothernon-farmsectors
• Manufacturedgoodsaccountfor93%ofallTexasexports• SecondonlytoCaliforniainManufacturingjobs
DepartmentofMechanicalEngineeringTheUniversityofTexasatAustin
HighValue– LowVolumeasaTexasOpportunity
From:Anderson,C.,WiredMagazine
DepartmentofMechanicalEngineeringTheUniversityofTexasatAustin
HighValue– LowVolume TexasMarketSegments
• ManufacturingforUnique&ExtremeEnvironments–PersonalizedProducts–Medical–OilandGasEquipment–Aerospace–Defense
DepartmentofMechanicalEngineeringTheUniversityofTexasatAustin
VoxelManufacturing- 1985
VoxelManufacturing
DepartmentofMechanicalEngineeringTheUniversityofTexasatAustin
Strength
Accuracy
3DPrinting– ConceptModels
Prototypes
MachiningForms
Patterns Manufacturing
SFFMarkets
DepartmentofMechanicalEngineeringTheUniversityofTexasatAustin
AdditiveManufacturingStartedinTexasin1985
DepartmentofMechanicalEngineeringTheUniversityofTexasatAustin
DirectManufacture
(A) ConventionalDuct fabricated from Vac FormedplasticPart Count=16(plusglue)
(B)Componentmodifiedandconsolidatedforfabrication viaAdditiveRapid Direct Manufacture
Part Count = 1
MadeinTexas
PartCount =1
DepartmentofMechanicalEngineeringTheUniversityofTexasatAustin
IncredibleComplexityDeliveredFast:FineArtandFashion
Harker
Ervinck
DepartmentofMechanicalEngineeringTheUniversityofTexasatAustin
UTDevelops 1st SLSMachine (Deckard&Beaman)
UTCommercializes toDTM
FirstCommercial SLS PartsSold1988
Ti,SuperAlloy SLSParts
SiC LaserSintered Parts(indirect)
CustomNylon Ankle-Foot Orthotics
FlameRetardantNanocomposites SLS Characterization
NextGenerationHighTemperaturePolymer SLSTestbedSilicon InfiltratedSilicon Carbide Fuel Reformer
1987
1989FirstSLSDirectMetalParts&
FirstSLSmachine sold toSandia19921998
20142011
2002
2010
2007
BAMBI
UTHistoricalAMContributions
DepartmentofMechanicalEngineeringTheUniversityofTexasatAustin
FirstSLSMachine
DepartmentofMechanicalEngineeringTheUniversityofTexasatAustin
LaserAdditiveManufacturingPilotSystem- LAMPS• LaboratoryScaleSystem• HighTemperaturePolymerSystem~350°C
• In-SituMeasurement• OpenArchitectureSoftware
• Materials&ProcessControlTestbed
DepartmentofMechanicalEngineeringTheUniversityofTexasatAustin
LAMPSDesignExternal
16
DepartmentofMechanicalEngineeringTheUniversityofTexasatAustin
DigitalManufacturingandDesign
WhatisDigitalmanufacturing andDesign?Bycapturingdataateverystageoftheproductionprocess—andby deploying
specially-designedsoftwareandotherdigitaltools— manufacturerscanefficientlyshareandrevisetheirdigitaldesigns.Example Affordable
On TimeProductsSystem
Architecture&Integration
DesignManufacturing Processes
Moving Manufacturing Upstream
Prediction withQuantified Uncertainty
GivesModels - Multiphysics, Cost/time, Uncertainty Metrology - As built
DepartmentofMechanicalEngineeringTheUniversityofTexasatAustin
• Cyber-Enabled Manufacturing Systems
18
DepartmentofMechanicalEngineeringTheUniversityofTexasatAustin
NationalNetworkforManufacturingInstitutes
• Fraunhofer Model• NNMInot-Fraunhofer morelikeRFPhouses• TexasshoulddothiscorrectlyattheStatelevel
DepartmentofMechanicalEngineeringTheUniversityofTexasatAustin
Selective Laser Sintering
University of Texas
X-Ray Tomography
Scientific Measurement Systems
Telecommunication
Part Recreated Here Part Scanned Here
PART
DETECTOR
X-RAY SOURCE
LASER
SCANNER
PARTPART
Complex Engineered System 3D-Fax - Demonstrated in 1992
DepartmentofMechanicalEngineeringTheUniversityofTexasatAustin
Wehaveseenthisbefore