aerospace techdays 2014 catalog - aerospace cluster

IN RHÔNE-ALPES > FEBRUARY 13/14

TECHNOLOGIES ENHANCERFOR AERONAUTICS AND SPACE

EDIT ORIALRhône-Alpes, one of the « Four Motors for Europe », is technologically and economically a strong Region with 6 million people. Its industries are diversified and innovative. For the aerospace market, with over 250 industrial players accounting for 18,000 jobs and a network of academic laboratories ranks fourth in Europe, Rhône-Alpes has become technologies enhancer for aeronautics and space.

Since 2005, all initiative undertaken within Aerospace Cluster in Rhône-Alpes have been designed with this objective to bolster performance and strengthen innovation.

Today, we aspire to highlight the strengths of our region and show our innovation to make know Rhône-Alpes’ ability to deliver aerospace technologies fulfilling market needs.

Aerospace Techdays 2014 is an initiative of the member’s companies of Aerospace Cluster in Rhône-Alpes which intend to allow aerospace decision-makers to discover Rhône-Alpes aerospace companies’ best innovation, developed for a sustainable aerospace industry.

We hope you to discover advanced solutions for a more electric aircraft and advanced solutions for advanced materials integration.

We thank you for your participation and welcome you to Aerospace Techdays 2014.

François BergezPrésident Aerospace Cluster in Rhône-Alpes

OPTIMIZATION

INTELLIGENCE

RELIABILITY

Optimization is key to reduce weight, volume, cost, noise, emission, also cycles, lead times

Intelligence is key to bring the right innovations, technologies and solutions with the right manufacturing readiness level

Reliability is key to ensure the right security level, operational availability, supply-chain procurement efficiency, customer satisfaction

> ENERGY CONVERSION TECHNOLOGIES

> ELECTRICAL ACTUATORS TECHNOLOGIES

> SENSORS TECHNOLOGIES

> POWER-SUPPLY TECHNOLOGIES

> AVIONICS CALCULATORS

> ANTI-JAMMING TECHNOLOGIES

> CABIN SYSTEMS TECHNOLOGIES

> ENHANCED TESTING SOLUTIONS

> SECURED DATA ANALYSIS AND CONVERSION SOLUTIONS

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More electric aircraft is the industry trend. It will contribute to lower operating costs, reduce fuel consumption, emission and noise, allowing to reduce bleed-air network and hydraulic networks. The technologies and innovation of Rhône-Alpes aerospace industries presented during the Aerospace Techdays 2014 aim to support these challenges for a sustainable aerospace industry.

ADVANCED SOLUTIONS FOR A MORE ELECTRIC

AIRCRAFT

SUMMARYADVANCED SOLUTIONS FOR A MORE ELECTRIC AIRCRAFT P5CRANE AEROSPACE & ELECTRONICS - ELDEC FRANCE P6THALES P7E2V P8 ADETEL GROUP P9 THALES P10VISION SYSTEM P11ADETEL GROUP P12EMITECH P13CORETECHNOLOGIE P14 C.L.E.S.S.E P15

ADVANCED SOLUTIONSFOR ADVANCED MATERIALS INTEGRATION P16ARVE INFORMATIQUE INDUSTRIELLE P17UGITECH P18 SAINT-GOBAIN PERFORMANCE PLASTICS P19NEONICKEL P20 CORIMA TECHNOLOGIES P21 DAXEN P22 CONDAT P23 DESGRANGES OUTILS COUPANTS P24DIAMOUTILS P25COMPOSE P26SKF AEROSPACE P27ACOEM P28 THERMI-LYON P29SFH P30

DIRECTORY P31

A D V A N C E D S O L U T I O N S F O R A M O R E E L E C T R I C A I R C R A F T A D V A N C E D S O L U T I O N S F O R A M O R E E L E C T R I C A I R C R A F T

PROJECT PARTNERSPROJECT PARTNERSPROJECT PARTNERSPROJECT PARTNERS

6 7IN RHÔNE-ALPES > FEBRUARY 13/14 IN RHÔNE-ALPES > FEBRUARY 13/14

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Fuel density sensor

> Supplies a reliable and accurate density measurement for indication of remaining fuel mass

> Can be easily interfaced with fuel quantity gauging computers or avionics

> The sensor continuously measures fuel density either located in a tank or conveyed in a pipe, for volume to mass conversion. Can be used for other fluids

> Based on Piezoelectric device, resulting in low power consumption and intrisincally safe operation

> Contains no moving parts > Small enveloppe

High performance MEMS inertial sensors for aeronautical, space and defense applications

> 1st class performance : 1°/h gyrometer ; 100 μg accelerometer > Small size (1,5 cm3) > Low consumption > Low cost

> Tight partnership of 3 companies to control the whole process from developement to production of high performance inertial sensors

> High accuracy / large range sensors > Highly integrated sensors with MEMS and ASIC/SOC

(high performance analog front end) > High level of reliability / supporting harsh environmental

conditions



The research leading to these results has received funding from the European Union’s Seventh Framework Programme (FP7/2007-2013) for the Clean Sky Joint Technology Initiative

under Grant [Agreement N° 323444 SOG PEERS]


CNRS - Grenoble INP - UJF

High-Performance Multi-Core Processors for Avionics, Defense and Space Computing Applications

> Multi-GFLOPS embedded computing performance > Full functionality across wide temperature range > Reliability and survivability to severe environments > Long life-time (20+ years)

> Multi-core RISC Power Architecture™, each core running at 1.5GHz

> Integrated DDR3/3L memory controller with ECC > Numerous interfaces: Ethernet, PCI-Express,

SATA, USB, etc... > 45nm CMOS on SOI process technology > Quality level up to Space-grade (QML-Y)

Smart Operations on Ground Power Electronics with Energy Recycling System (SOG PEERS)

> Reduce both in-service costs (fuel burn reduction, reduce the maintenance of the carbon braking) and pollutant emission without decreasing passengers traffic

> Reduce cost operation through towing device deletion and ground crew reduction

> Reduce noise emission, especially during taxi & parking phases

> Develop a high integrated system in order to control efficiently aircraft motion on ground during taxiing and parking phases

> The SOG System will allow an aircraft to be autonomously operated on ground by the pilot without the use of engines relying only on the APU electrical power source

> The SOG-PEERS provides a local storage energy device to reduce the pick of the electrical power consumption on the APU

> Light weight & compactness of the system




GPS anti jamming and anti interference system and GPS jammer/ interferer locator

> Protection of GPS signal for critical infrastructure > Location of sources of jamming and interference

> GPS is a public utility and is used in many aspects of our life and the economic dependency to GPS is very large (locate people, navigate cars and aircrafts synchronise mobile phone netwoks, power grids, bank and stock exchange transfers)

> Our system provides unprecedented protection against GPS signal jammers and interferers and is also able to detect and locate the source of jamming or interference

Energia, transparent photovoltaic dimmable window

> Lightweight integrated autonomous solution > Wireless solution that eliminates the network cabling for easier

installation and maintenance > Reduced fuel, installation and maintenance costs > A perfect solution for the existing retrofit fleet > Green solution

> Regulates the amount of light and heat transmitted through the window

> Rapidly (less than 5 seconds) and gradually dimmable from clear to dark

> Self-powered solution thanks to transparent photovoltaic cells integrated into the glazing

> Energy stored in battery, electricity reusable for lights or PEDs charging

> Capacitive buttons




Dynamic Acquisition System for the Test of New Aircraft Motor Generation AVAP3000 Series III

> Samples synchronisation and datation by Ethernet (PTPV2) > High Bandwidth sensor signals for embedded solution

(40 kHz to 70 kHz) > High Bandwidth SlipRing for data Rotation transmission > Scalable architecture system allowing any channel count

from 16 to over 1000 > Channel numbering coherence, inter-channel processing

capacity, file storage coherence > Very optimized cost by channel

> Fixed, Embbeded or Rotated Dynamics Measurements either Acoustic & Vibration & Shock testing activity

> Complete Hardware & Software package > Sensor conditioning & filtering > Data synchronization by PTP V2 (50 ns) > Real-time spectrum analysis, order tracking, alarms

and Real-time Ethernet link to aircraft telemetry or tests supervisor

Overall solution, study, testing and aeronautical qualification

ONE SINGLE PARTNER IN RHÔNE-ALPES > To accompany you from design to qualification > To support the enhancement of your technologies,

equipment and systems from research to the highest TRL level > To improve your time to market

> Study and qualification of the aeronautical equipment according to DO160, MIL STD 461, 810 standards and all aerospace contractor specificities

> Single stop in Rhône-Alpes for your testing laboratories in EMC, Emission & RF immunity field, pulsated field, lightning, vibration, climatic, hydraulics, windmilling, icing, cooling, sand and dust



15IN RHÔNE-ALPES > FEBRUARY 13/14 IN RHÔNE-ALPES > FEBRUARY 13/14

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Archiving 3D CAD datas

> Developing, publishing and maintaining a standard series for archiving and retrieval of product data

> 3D CAD datas will be reviewed in 70 years > Enabling commercial solutions based on user requirements

> The objective of LOTAR International is to develop, test, publish and maintain standards for long-term archiving (LTA) of digital data, such as 3D CAD and PDM data

> These standards will define auditable archiving and retrieval processes

> Use of the standard series by other branches of industry such as the automotive or shipbuilding industry is possible

CLESSEE L E C T R O N I Q U E S Y S T E M S

Quality signature in drilling process using signal processing and custom electronics

> Traceability > Process reliability improvment > Cost reduction by time saving > Ability to drill automatically multimaterial

New driving system of electric motors using signal processing to > Highly accurate discrimination of the variations

of drilling condition > Detect the type of shavings > Identify irregularities in materials > Detect wear of the cutting tool before it breaks > Automatically adapt the drilling conditions for multimaterials > Trace and save the signature of drill

A D V A N C E D S O L U T I O N S F O R A D V A N C E D M A T E R I A L S I N T E G R A T I O N

PROJECT PARTNERS

17IN RHÔNE-ALPES > FEBRUARY 13/14

ADVANCED SOLUTIONSFOR ADVANCED MATERIALS

INTEGRATIONWeight reduction to improve fuel consumption, production ramp-up to answer to air transport growth, are aviation industry’s catalysts for advanced material and advanced processes integration. The technologies and innovation of Rhône-Alpes aerospace industries presented during the Aerospace Techdays 2014 intends to deliver best-in-class solution for a sustainable aerospace industry.

SMS Workshop:complete and modular solution for quality management and continuous improvementin manufacturing

> Limitation of shutdowns > Prevention of anomalies> Productivity and financial gains> Traceability> Competitiveness

> Automatic data input> Restitution of data as steering indicators> Piloting manufacturing processes> Statistical management in production> Identification of variability elements

> PRODUCTION CYCLE IMPROVEMENT SOLUTIONS

> POLYMERS TRANSFORMATION TECHNOLOGIES

> SELF-LUBRICANT TECHNOLOGIES

> TRIBOLOGICAL PROPERTIES IMPROVEMENT TECHNOLOGIES

> COMPOSITES TRANSFORMATION TECHNOLOGIES

> CUTTING TOOLS TECHNOLOGIES

> STRUCTURAL PARTS QUALITY CONTROL TECHNOLOGIES

> MATERIALS RECYCLING TECHNOLOGIES

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A D V A N C E D S O L U T I O N S F O R A D V A N C E D M A T E R I A L S I N T E G R A T I O N A D V A N C E D S O L U T I O N S F O R A D V A N C E D M A T E R I A L S I N T E G R A T I O N

PROJECT PARTNERSPROJECT PARTNERS PROJECT PARTNERS

IN RHÔNE-ALPES > FEBRUARY 13/14 IN RHÔNE-ALPES > FEBRUARY 13/14

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Furniture of Stainless Long Products Aerospace Solutions worldwide

> Possibility to buy from a few kilos to several tons > Taylor-Made offers > New product development > Technical assistance by our experts > A worldwide distribution to follow international growth

> A dedicated stock based in France certified ISO 9120 (Lyon) > A distribution network all around the world > A production route short and flexible > A 1T minimum quantity production from the mill > An innovation policy drived by our own research center

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An effective assistance for processing Aerospace composite parts

> «DESIGN-TO-FIT»: Our solutions are capable to meet tight geometry and dimensions tolerances as the process requires Long profiles lenght are also available

> «OPERATION-TIME EFFECTIVE»: utilization of high performance materials facilitating demoulding process and enhancing the profiles lifetime

> «EXPERIENCE»: Solutions already in use by majors OEM

> RESIN INJECTION (RTM Process, vaccum bagging...): «Ready-to-use», «Ready-to-connect» solutions facilitating resin transfer under temperature and pressure to the mould

> FORMING SHAPES (Stringers, Seal gaps, Profiles...) High performance materials profiles solutions (empty or full) withstanding autoclave environment, compliant to tight geometry and dimensions tolerances, facilitating demoulding process


PROJECT PARTNERSPROJECT PARTNERSPROJECT PARTNERS



Lay-up nickel tools and nickel parts

> Excellent heat conductivity (30% gain)> Spring back compensation by adjustment> Light tools> Extended life time> 100% recyclable

> Lay-up nickel tool for radom, flap trap fairing, landing gear door, leading edges, tip fairing

> Electroformed nickel parts for leading edges, winglet, grid

> Tool thickness : 4 to 6 mm

> Tool tolerances : +/- 0,25 mm

Cost saving by reducing scrap value for all aerospace customers

> Less scrap value > Less slow moving stock > On time delivery > No internal cutting errors > «Kit» delivery > Dispatching directly to all subcontractors

with control of stock levels

> Stock all nickel/cobalt alloys in coil > Specific de-coiling machine will allow to de-coil

different lengths > Process laser and waterjet cutting > Combine and nest different cut parts from

different customers





DAXXEN

Vertical autoclave

> Improvement of production cycle and flexibility > Saving of production cost > Removal of manual loading step

> Autoclave adaptation to customer processes

> Full integration of the autoclave into the production line

> Automatic loading by the underside

> System fully controled by specific software and supervisor

Green lubricant technologies to improve process productivity and safety

BETTER TOOL LIFE: > Naturally better lubrication > Superior viscosity/pressure performance > Better thin film strength

SAFER: > Lower volatility > Higher flash point, less smoke and risk of fire

> Bio-based metalworking fluids to increase factory throughput, reduce tool costs and improve product quality in a safer environment

> Excellent lubricity and superior viscosity vs. temperature characteristics

> Vegetable or bio-based oils to contribute to the goals of energy independence and a cleaner environment





Titanium machining:a challenge to face

> + 25 % reduction in cycle time > SMART solution for an easy process > A simple opportunity savings of at least 20%

> The alliance of leaders of Titanium machining > Dare the break in your Titanium problematic > High strength Titanium: Ti 5.5.3 - Ti 10.2.3 - TA6V > Technical parts solutions with a new approach

of cutting tools use > Proven effectiveness

DIPLAT: Enabling advanced functionalities of Diamond and other ultra-hard materials by Integrated Pulsed Laser Ablation Technologies

> High Material Removal Rates > High Precision / Accuracy > High Process Stability > High Surface Quality and Integrity > Tight tolerances

> Novel tooling technologies made in ultra-hard / superabrasive materials

> To provide bespoke macro / micro geometries on cutting tools made from diamond composites for performance machining process solutions

> To use Pulsed Laser Ablation (PLA) for the rapid manufacture of micro / macro tools for machining «difficult-to-cut-materials» (from composites to Ti-based alloys)





Textilub: a taylored composite textile solution for bearing

> Maintenance free > Extending bearing life > Predicting friction & wear evolution

> Innovative Composite textile technology for spherical plain bearing lubrication

> Reach compliant solution > Full understanding of tribological behavior & associated

prediction law > Taylored and engineered solutions to application

An automated RTM production line

> To meet growing demand in carbon fiber parts > To reduce cycle time to produce parts > To produce various parts on a same line (flexibility) > To increase efficiency of composite part production > To automate the production of carbon fiber parts

> To develop a highly-productive process for complex composite parts

> To broaden the use of carbon fibers to various applications > To develop an automatic injection & venting system which

can be easily removed, reused and cleaned





Thermi-DLC: Innovative surface treatment

> Green tech: fully in compliance with regulatory obligation (REACH)

> Higher engine output > Higher mechanics properties lead to reduce the dimension

of parts (down sizing) > High resistance to corrosion

> To increase DLC coatings reliability (adherence and perfomance)

> To enable DLC coating for aerospace components > High hardness (more than 2000 HV) for high abrasion wear > Very low coefficient of friction to limit seizure

3S: how to control the structural integrity of a composite part

> Robust and quick test with reduced number of transducers > Identification and localization of potential default > Assembly default > Complete virtual scan > Full Automated

Structural Control System: > A new technology compared with classical Non

Destructive Test / Structural Health Monitoring > Based on vibration time reversal technique > Improvement quality control performance

of composite parts > Available with any kind of materials

A D V A N C E D S O L U T I O N S F O R A D V A N C E D M A T E R I A L S I N T E G R A T I O N

PROJECT PARTNERSPROJECT PARTNERS


Metal recycling system

> Reduce the volume of scraps (8 to 10 times) > Reusing oil and coolant, 20% of the weight of the chips > Reduce the CO2 discharge > Less 50 % to 70 % of trucks are necessary to collect the scraps

> Complete solution to recycle and to give value to metal chips : stockage, crushing, centrifuge, compactors

> A solution to reduce your ecological footprint while generating financial profit

> Ability to reuse the cutting fluid > Reduce the external effluent

DIRECTORY

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ACOEM3S: how to control the structural integrity of a composite partJacques [email protected] chemin des Ormeaux 69578 LIMONESTTel. +33 4 78 66 34 22 Fax +33 4 72 52 47 47

ADETEL GROUPDynamic Acquisition System for the Test of New Aircraft Motor Generation AVAP3000 Series IIISmart Operations on Ground Power Electronics with Energy Recycling System (SOG PEERS)Xavier [email protected] chemin du Ruisseau BP 121 69136 ECULLY CedexTel. +33 4 72 18 08 40 Fax +33 4 72 18 08 41

ARVE INFORMATIQUE INDUSTRIELLESMS Workshop: complete and modular solution for quality management and continuous improvement in manufacturingMarie-José [email protected] avenue des Glières CLUSES 74300Tel. +33 4 50 96 10 39 +33 4 50 96 13 97

AVNIR ENGINEERINGFuel density sensorChristophe [email protected] 15, boulevard Vivier Merle 69003 LYON Tel. +33 6 24 48 00 90

C.L.E.S.S.EQuality signature in drilling process using signal processing and custom electronicsDenis [email protected] avenue Général de Gaulle 69370 SAINT-DIDIER-AU-MONT-D’ORTel. +33 4 78 64 35 40 Fax +33 4 78 64 35 41

COMPOSEAn automated RTM production line Séverine [email protected] bis avenue de la Gare 01100 BELLIGNATTel. +33 4 74 73 85 74 Fax +33 4 74 73 28 84

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CONDATGreen lubricant technologies to improve process productivity and safetyWalter [email protected] Avenue Frédéric Mistral 38670 CHASSE-SUR-RHÔNETel. +33 4 78 07 38 38 Fax +33 4 78 07 38 00

CORETECHNOLOGIEArchiving 3D CAD datasJérôme [email protected] rue du Professeur Jean Bernard 69007 LYONTel. +33 4 78 61 79 42 Fax +33 4 78 61 74 49

CORIMA TECHNOLOGIESLay-up nickel tool and nickel partsVincent BELORGEOTvbelorgeot@corima-technologies.comwww.corima-technologies.comSortie A7 26270 LORIOLTel. +33 4 75 63 80 05 Fax +33 4 75 85 92 61

CRANE AEROSPACE & ELECTRONICS ELDEC FranceFuel density sensorDavid [email protected] rue du 35ème Régiment d’Aviation 69500 BRONTel. +33 4 78 26 10 10 Fax +33 4 72 37 72 03

DAXENVertical autoclaveGwenn [email protected] du Guimand 15-17 rue Marie Curie 26120 MALISSARDTel. +33 4 75 60 00 57 Fax +33 4 75 60 02 49

DESGRANGES OUTILS COUPANTS Titanium machining: a challenge to faceJean-François [email protected] rue Jean Martouret BP 12 42161 ANDREZIEUX-BOUTHEON CedexTel. +33 4 77 55 21 60 Fax +33 4 77 55 47 10

DAXXENCLESSE

E L E C T R O N I Q U E S Y S T E M S

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DIAMOUTILSDIPLAT: Enabling advanced functionalities of Diamond and other ultra-hard materials by Integrated Pulsed Laser Ablation TechnologieJean-François [email protected] rue Adrastée BP 49002 74990 CHAVANODTel. +33 4 50 67 41 33 Fax +33 4 50 67 02 52

e2vHigh-Performance Multi-Core Processors for Avionics, Defense and Space Computing applicationsEric [email protected] de Rocheplein BP 123 38521 SAINT-EGREVETel. +33 4 76 58 30 00 Fax +33 4 76 58 34 80

EMITECHOverall solution, study, testing and aeronautical qualificationThierry [email protected] rue Georges Mélies 69680 CHASSIEU Tel. +33 4 78 40 66 55 Fax +33 4 72 47 00 39

NEONICKELCost saving by reducing scrap value for all aerospace customersFranck [email protected] rue des Frères Lumière 69680 CHASSIEU Tel. +33 4 72 47 46 46 Fax +33 4 72 47 46 59

SAINT-GOBAIN PERFORMANCE PLASTICSAn effective assistance for processing Aerospace composite PartsDamien CANACDamien.Canac@saint-gobain.comwww.plastics.saint-gobain.comZI de Chesnes – 5, Rue du Dauphiné 38297 SAINT-QUENTIN-FALLAVIERTel. +33 4 74 94 91 01 Fax +33 4 74 94 91 80

SFHMetal recycling systemYves [email protected] rue Gustave Delory 42000 SAINT-ETIENNETel. +33 4 77 92 19 92 Fax +33 4 77 92 19 98

SKF AEROSPACETextilub: a taylored composite textile solution for bearingChristel [email protected]/aerospace29 Chemin de Thabor 26000 VALENCETel. +33 4 28 08 00 16 Fax +33 4 75 57 21 80

THALES AVIONICSHigh performance MEMS inertial sensors for aeronautical, space and defense applicationsGPS anti jamming and anti interference system and GPS jammer/ interferer locatorFrançoise DE LA [email protected]/en25 rue Jules Vedrines 26000 VALENCETel. +33 4 75 79 80 23 Fax +33 4 75 79 86 45

THERMI-LYONThermi-DLC: Innovative surface TreatmentBernard [email protected] rue de Gerland BP 7126 69353 LYON CEDEX 07Tel. +33 4 78 61 66 28 Fax +33 4 78 61 66 25

UF1Titanium machining: a challenge to faceOlivier [email protected] Copernic 42030 SAINT-ETIENNETel. +33 4 77 56 76 39 Fax +33 4 77 56 64 32

UGITECHFurniture of Stainless Long Products Aerospace Solutions WorldwideChristian [email protected] Paul Girod 73403 UGINESTel. +33 (0)4 72 52 48 00 Fax +33 (0)4 72 52 47 47

VISION SYSTEMSEnergia, transparent photovoltaic dimmable windowJérôme [email protected] route d’Irigny 69530 BRIGNAISTel. +33 (0)4 72 52 48 00 Fax +33 (0)4 72 52 47 47

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(ASSOCIATION LOI 1901)

C/O CCIR RHÔNE-ALPES - 32 QUAI PERRACHECS 10015 - 69286 LYON CEDEX 02

+33 (0)4 72 11 43 63 [email protected]

www.aerospace-cluster.fr

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aerospace techdays 2014 catalog - aerospace cluster

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