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MANUAL

MOUNTING – DISMOUNTING

ASSEMBLING – DISASSEMBLINGINSTRUCTION

TECHNICALINFORMATION

ET-USOET-USI

2

DSI Getränkearmaturen GmbH Oberster Kamp 20 59069 Hamm

Telefon: +49 (0) 23 85 772 100 Telefax: +49 (0) 23 85 772 249 Mail: info@dsi-group.net Internet: www.dispensegroup.com

Sabine GronebergDSI Hamm Germany, Austria, SwitzerlandPhone: +49 (0) 23 85 772 212E-Mail: groneberg@dsi-group.net

Sandra LeszynskyWestern Europe and UK, USA, Australia, AsiaPhone: +49 (0) 23 85 772 214E-Mail: leszynsky@dsi-group.net

Katrin PothFrance, Spain, PortugalPhone: +49 (0) 23 85 772 215E-Mail: poth@dsi-group.net

Iryna MatyakEastern EuropePhone: +49 (0) 23 85 772 216E-Mail: matyak@dsi-group.net

CL2Joost SamynSales Representative Western EuropeMolenbergstraat 151700 DilbeekBelgiumPhone: +32 24 52 70 55Mobil: +32 49 134 39 00E-Mail: samyn@dsi-group.net

DSI UKJeff GarrityService Centrec/o Pegler Yorkshire ST Catherine`s Avenue Doncaster, South Yorkshire DN4 8DF United KingdomPhone: +44 13 02 560 190Mobil: +44 78 02 346 664E-Mail: garrity@dsi-group.net

Keg ServiceTadeusz GonciarczykSales Representative Eastern Europe UL. Walowa 351-523 WroclawPolandPhone: +48 71 34 66 632Mobil: +48 50 51 54 152E-Mail: biuro@keg-service.pl

OJAOlaf JakobSales Representative Germany, Austria, SwitzerlandWortmannsweg 1444149 DortmundGermanyPhone: +49 (0) 231 22 50 740Fax: +49 (0) 231 22 50 741E-Mail: o.j.a@t-online.de

DSI SERVICE – TEAM

Sales Department DSI Hamm

Sales Department DSI International

3

QUALITY AND SAFETY

Dear customer,

please study this manual thoroughly. Incorrect assembly or disassembly may damage the fitting and can cause harm to product or person.

Specialised sealing systems made of high-grade materials are in daily utilisation with all our types of extractor tubes. Due to continuous improvement of our technology we are able to equip all D-type and S-type systems with a five-year warranty.

4

DSI Getränkearmaturen GmbH Oberster Kamp 20 59069 Hamm

Telefon: +49 (0) 23 85 772 100 Telefax: +49 (0) 23 85 772 249 Mail: info@dsi-group.net Internet: www.dispensegroup.com

LIST OF CONTENTS

1. Mounting Instruction

2. Dismounting Instruction

3. Disassembling Instruction

4. Assembling Instruction

5. Tool List

6. Technical Information

7. Connections

5

ET-USO ET-USI

MOUNTING INSTRUCTION EXTRACTOR TUBE ET-USO / ET-USI

1. Mounting Instruction

6

DSI Getränkearmaturen GmbH Oberster Kamp 20 59069 Hamm

Telefon: +49 (0) 23 85 772 100 Telefax: +49 (0) 23 85 772 249 Mail: info@dsi-group.net Internet: www.dispensegroup.com

MOUNTING INSTRUCTION EXTRACTOR TUBE ET-USO / ET-USI

2. Check whether the keg neck is clean. Clean the keg neck from any contaminations.

1. Moisten the extractor tube with water.Fig. 01

Fig. 02

Fig. 033. Check whether the sealing ring is not damaged

and is positioned correctly.

3.1 ET-USO Tighten the support ring directly to the o-ring.

7

Fig. 04

Fig. 05

Fig. 06

MOUNTING INSTRUCTION EXTRACTOR TUBE ET-USO / ET-USI

5. Push in the extracor tube by hand. The safety latch will recess and click back after it has passed the keg neck.

4. Check the correct locking of the base plate and the rail shoring of the safety latch. Insert the extracor tube straight.

6. Tighten the extractor tube (rotate it clockwise) e.g. with the DSI screw-in/screw-out tool and torque-wrench. ET-USI: The mounting torque (continuous) must be 80 +5 Nm. ET-USO: The mounting torque (continuous) must be 65 +5 Nm.

8

DSI Getränkearmaturen GmbH Oberster Kamp 20 59069 Hamm

Telefon: +49 (0) 23 85 772 100 Telefax: +49 (0) 23 85 772 249 Mail: info@dsi-group.net Internet: www.dispensegroup.com

Fig. 07

MOUNTING INSTRUCTION EXTRACTOR TUBE ET-USO / ET-USI

7. Remove the screw-in/screw-out tool. The keg is ready for use now.

9

DISMOUNTING INSTRUCTION EXTRACTOR TUBE ET-USO / ET-USI

2. Dismounting Instruction

ET-USO ET-USI

10

DSI Getränkearmaturen GmbH Oberster Kamp 20 59069 Hamm

Telefon: +49 (0) 23 85 772 100 Telefax: +49 (0) 23 85 772 249 Mail: info@dsi-group.net Internet: www.dispensegroup.com

DISMOUNTING INSTRUCTION EXTRACTOR TUBE ET-USO / ET-USI

2. Unscrew the extractor tube (rotate it counter- clockwise) with the DSI screw-in/screw-out tool.

1. Decompress the keg, e.g. by means of the DSI decompression and removal tool.

3. Connect the removal tool like a normal dispense head and press down the handle till it clicks. The safety latch will recess.

Fig. 08

Fig. 09

Fig. 10

11

DISMOUNTING INSTRUCTION EXTRACTOR TUBE ET-USO / ET-USI

4. Take out the extractor tube and disconnect the removal tool.

Fig. 11

12

DSI Getränkearmaturen GmbH Oberster Kamp 20 59069 Hamm

Telefon: +49 (0) 23 85 772 100 Telefax: +49 (0) 23 85 772 249 Mail: info@dsi-group.net Internet: www.dispensegroup.com

DISASSEMBLING INSTRUCTION EXTRACTOR TUBE ET-USO / ET-USI

3. Disassembling Instruction

ET-USO ET-USI

13

DISASSEMBLING INSTRUCTION EXTRACTOR TUBE ET-USO / ET-USI

1. Put the extractor tube in the tool. Make sure that the three pins of the tool fit into the three holes in the bottom of the extrac-tor tube plate.

2. Pull the handle forward to compress the spring. Push the safety latch slightly in-wards. Pull the body downwards and turn it anticlockwise until it is unlocked.

3. Move the body upwards and connect it to the tool by turning the body.

4. Push the handle backward. Take the subassy out. Take the body off.

5. Take off the remaining parts. The extractor tube is disassembled.

14

DSI Getränkearmaturen GmbH Oberster Kamp 20 59069 Hamm

Telefon: +49 (0) 23 85 772 100 Telefax: +49 (0) 23 85 772 249 Mail: info@dsi-group.net Internet: www.dispensegroup.com

ASSEMBLING INSTRUCTION EXTRACTOR TUBE ET-USO / ET-USI

4. Assembling Instruction

ET-USO ET-USI

15

ASSEMBLING INSTRUCTION EXTRACTOR TUBE ET-USO / ET-USI

1. Replace the sealing ring on the body and the main seal. Assemble all parts at the tubing.

2. Connect the body to the assembling tool. Put the subassy in the tool. Make sure that the three pins of the tool fit into the three holes in the bottom of the extractor tube plate. Push the safety latch slightly inwards.

3. Pull the handle forward to compress the spring.

4. Pull the body downwards and turn it clock-wise until it is locked to the extractor tube plate. Make sure that the safety latch sticks through the big opening in the body.

5. Push the handle backward in order to ten-sion the spring and take out the extractor tube. Please check the correct positions of the seals and the safety latch.

16

DSI Getränkearmaturen GmbH Oberster Kamp 20 59069 Hamm

Telefon: +49 (0) 23 85 772 100 Telefax: +49 (0) 23 85 772 249 Mail: info@dsi-group.net Internet: www.dispensegroup.com

TOOLS EXTRACTOR TUBE ET-USO / ET-USI

5. Tool List

ET-USO ET-USI

17

TOOLS EXTRACTOR TUBE ET-USO / ET-USI

2. Screw-in/screw-out tool: part number: 027981.8

1. Removal- and decompresion tool: part number: 027985.1

3. Assembling/disassembling tool: part number 910464

18

DSI Getränkearmaturen GmbH Oberster Kamp 20 59069 Hamm

Telefon: +49 (0) 23 85 772 100 Telefax: +49 (0) 23 85 772 249 Mail: info@dsi-group.net Internet: www.dispensegroup.com

TECHNICAL INFORMATION EXTRACTOR TUBE ET-USO / ET-USI

6. Technical Information

ET-USO ET-USI

19

TECHNICAL INFORMATION EXTRACTOR TUBE ET-USO

Extractor in Closed Position

Technical Data Sheet ET-U SO

kunze06.06.2013

This

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ty o

f Di

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yste

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tern

atio

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The

info

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is co

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sho

uld

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DSI G

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Samp

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---ORIGIN REPL. BYREPL.

1

NAMEDATEALTERATIONS

SHEETDRAWING NUMBER

NORM

APPR.

DRAWN

NAMEDATE TITLE

MATERIAL

WEIGHTSCALEROUGHNESSREMARKSPRODUCT

A4

FORMATPROJ. METHOD

SHTS.2

PROD. DEV. DE

D-910462

VOLUME

45°

Bottom of Keg

Keg Neck

FA

B

D

CO 11,5

E

O 44,4 +0,3-0,2

chamfered max. O 46

CO₂-Valve + Tube

Parts 2+5 - Part 1 A 3 mm 4 - 6 mm

Beer Valve Part 3 - Part 2 Bin Part 3 Ø11,5 CPart 3 - Part 5 Din Part 5 Ø17,6 E

100 mm²140 mm²240 mm²

1560 mm²Part 1 F

IV Temperature Resistance Short-time 135°C

I Stroke

IIPassages through Inner Tube

III Passages through Extractor Body

4 ±0,6 mm

Distance:Position when Cleaning and Filling

Extractor in Open Position11 mm

9 mm

14 mm

2

1. Body 2"x14tpi

2. CO Valve

3. Beer Valve

4. Spring

6. Spring

7. Safety Latch

9. O-Ring

5. Tube

8. Bayonet Plate

10. Washer

Mounting Torque: 65+5 Nm

A changed: title, safety latch 26.11.2013 Kunze

20

DSI Getränkearmaturen GmbH Oberster Kamp 20 59069 Hamm

Telefon: +49 (0) 23 85 772 100 Telefax: +49 (0) 23 85 772 249 Mail: info@dsi-group.net Internet: www.dispensegroup.com

TECHNICAL INFORMATION EXTRACTOR TUBE ET-USI

Technical Data Sheet ET-U SLI

kunze04.06.2013

This

draw

ing

is th

e pr

oper

ty o

f Di

spen

se S

yste

ms In

tern

atio

nal.

The

info

rmat

ion

is co

nfid

entia

l and

sho

uld

not

be c

opie

d fo

ran

y ot

her

purp

ose

with

out

the

prio

r wr

itten

per

miss

ion

of

DSI G

eträ

nkea

rmat

uren

Gmb

H.If

in d

oubt

, ple

ase

ask.

Samp

les

are

requ

ired

afte

r ea

ch r

evisi

on.

---ORIGIN REPL. BYREPL.

1

NAMEDATEALTERATIONS

SHEETDRAWING NUMBER

NORM

APPR.

DRAWN

NAMEDATE TITLE

MATERIAL

WEIGHTSCALEROUGHNESSREMARKSPRODUCT

A4

FORMATPROJ. METHOD

SHTS.2

PROD. DEV. DE

D-910417

VOLUME

45°

CO₂-Valve + Tube

Parts 2+5 - Part 1 A 3 mm 4 - 6 mm

Beer Valve Part 3 - Part 2 Bin Part 3 Ø11,5 CPart 3 - Part 5 Din Part 5 Ø17,6 E

100 mm²140 mm²240 mm²

1560 mm²Part 1 F

IV Temperature Resistance Short-time 135°C

I Stroke

IIPassages through Inner Tube

III Passages through Extractor Body

4 ±0,6 mm

Bottom of KegDistance:

Position when Cleaning and Filling

Extractor in Open Position11 mm

9 mm

Keg Neck

Extractor in Closed Position14 mm

2

1. Body 2"x14tpi

2. CO Valve

3. Beer Valve

4. Spring

6. Spring

7. Safety Latch

9. Sealing Ring

5. Tube

8. Bayonet Plate

O 11,5

E

FA

B

D

C

O 44,4 +0,3-0,2

chamfered max. O 46

Mounting Torque: 80+5 Nm

A changed: title; safety latch 26.11.2013 Kunze

Technical Data Sheet ET-U SI

21

CONNECTION EXTRACTOR TUBE ET-USO / ET-USI

6. Connection

ET-USO ET-USI

22

DSI Getränkearmaturen GmbH Oberster Kamp 20 59069 Hamm

Telefon: +49 (0) 23 85 772 100 Telefax: +49 (0) 23 85 772 249 Mail: info@dsi-group.net Internet: www.dispensegroup.com

CONNECTION EXTRACTOR TUBE ET-USO

U-Type Connection System SO

kunze17.01.2014

This

draw

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is th

e pr

oper

ty o

f Di

spen

se S

yste

ms In

tern

atio

nal.

The

info

rmat

ion

is co

nfid

entia

l and

sho

uld

not

be c

opie

d fo

ran

y ot

her

purp

ose

with

out

the

prio

r wr

itten

per

miss

ion

of

DSI G

eträ

nkea

rmat

uren

Gmb

H.If

in d

oubt

, ple

ase

ask.

Samp

les

are

requ

ired

afte

r ea

ch r

evisi

on.

- - - -

---ORIGIN REPL. BYREPL.NAMEDATEALTERATIONS

SHEETDRAWING NUMBER

NORM

APPR.

DRAWN

NAMEDATE TITLE

MATERIAL

WEIGHTSCALEROUGHNESSREMARKSPRODUCT

A4

FORMATPROJ. METHOD

SHTS.

PROD. DEV. DE

D-910494

VOLUME

1

2

BOTTOM VIEWDISPENSE HEAD

Dispense Head

max.

26,5

38,6 u0

,5

O 31,7 ±0,1

O 41,4 ±0,3

Extractor Tube

7°he

lical

23

kunze23.01.2014

This

draw

ing

is th

e pr

oper

ty o

f Di

spen

se S

yste

ms In

tern

atio

nal.

The

info

rmat

ion

is co

nfid

entia

l and

sho

uld

not

be c

opie

d fo

ran

y ot

her

purp

ose

with

out

the

prio

r wr

itten

per

miss

ion

of

DSI G

eträ

nkea

rmat

uren

Gmb

H.If

in d

oubt

, ple

ase

ask.

Samp

les

are

requ

ired

afte

r ea

ch r

evisi

on.

- - - -

---ORIGIN REPL. BYREPL.NAMEDATEALTERATIONS

SHEETDRAWING NUMBER

NORM

APPR.

DRAWN

NAMEDATE TITLE

MATERIAL

WEIGHTSCALEROUGHNESSREMARKSPRODUCT

A4

FORMATPROJ. METHOD

SHTS.

PROD. DEV. DE

D-910495

VOLUME

U-Type Connection System SI

1

2

BOTTOM VIEWDISPENSE HEAD

Dispense Head

max.

26,5

38,6 u0

,5

O 31,7 ±0,1

O 41,4 ±0,3

Extractor Tube

7°he

lical

CONNECTION EXTRACTOR TUBE ET-USI

DSI

12.

2013

Germany

DSI Getränkearmaturen GmbH Oberster Kamp 20 59069 Hamm

Phone: +49 (0) 23 85 772 100 Fax: +49 (0) 23 85 772 249

sales@dsi-group.net www.dispensegroup.com

United Kingdom

DSI Service Centre U.K. c/o Pegler Yorkshire ST Catherine’s Avenue Doncaster, South Yorkshire, DN4 8DF

Phone: +44 (0) 13 02 560 190 Fax: +44 (0) 13 02 767 608

sales-uk@dsi-group.net

USA

Taprite 3248 Northwestern Drive San Antonio, Texas 78238

Phone: +1 (210) 523 08 00 Fax: +1 (210) 520 30 35

sales@taprite.com www.taprite.com