2005 ford pickup f150 - devoll.com2005 ford pickup f150 2005 system wiring diagrams ford -pickup...

2005 Ford Pickup F150

2005 SYSTEM WIRING DIAGRAMS Ford - Pickup F150

(EARLY PROD ENGINE CONTROL

SENSOR HARH. HEAR BREAKOUT TOABS CONTROL MODULE

LA.TE PROD: ENGINE C ONTROLSEH SOR

HAR H. HEAR BR EA.KOU T TO LEFT FRONT \IIJHEELSPEED SENSOR)

I I CONNECTOR ~ PHK!I...TGRH :. : 117

(HEARO;ED~TSEH~ f WHT,UGRN - •=--:t±-.:1-----., 8118 r--------

1 I); 1827 I CAN BUS+ ::c,;---;c::;;;:O'::';:':;'---:-=':---' I I 4

I I)'

: I ~e I ll' I l)e I le I ll1o

ll11 ll,

:~:~: :) 13

(C\11!)4X4RELJ!o.Y l)1714c-...;:;;,;:-:;:::..._- --;;:;---+ ---------, (CC\i1)4X4RELJ\Y l )-1;:,5- 7:';'----:::::,...---+-----------,

4X4SOLCHTL 1)-1:::;'- = =--= '-----+---------+-f------+---l--, I)"

---1-~-r-----------------r----+-~~~

.AIC CLTCH RLY I)J-:~::-:-=='--::-=--JIJ.~ NC CLTCH FRS 8\Jlll)-"'- =='----= - -l>

I)~~ ETCMODU~:~-~~~-~=----------++-+-------1-+~+--------------+---+-~~~

GENERATOR COM 1)~:~:-;:;.,::=:0:::,-~:;--11>~ STARTiriG/CHARGIHO

G:~REB::T~:PM~: :)24 ... ~~PT~~EHTALRESTRAIHTS ,::.PPS SIG 11)~: SYSTEM

::::::~: ~)2~7-~~~-~~----------~-+------4-+~+-~------------+---t-~~~ ETCMODU~I~2~8-=~'--~~----------1--1--------J-t~+--'

REF VOLTAGE l f2'0'--":'-:'-":':'::-:-~'-------------+-+-------j-j-~+-----------, FUELPMPDRVMODI)i~JO~~~~~~~---------------------+--+----------~~-j---------------------1---~---j-------J--~~~

~Dswl )'3~1--~~----~'----------------------r--1------------l-t~-,_--------------------+---l----,_-----t--~~~ 4wDswl r'":'--~~----~~---------------------r--1--------,

~ )~: STAATINGIC HARGIH G STARTRELJ>.Y E - -=:'::'":"':C.::.- -"'"--- +

AHTI-THEFTOH IND :) ~: .} SYSTEM

TXSIG 1)

37 Jt- ~~~~~~EFT

RXSIG 1 )'3=8-~~=--=~_. CLTCH POSSEHS 1)) 3~ ... CRUISE CONTROL SYSTEM

140 ll 41

M.Af SENS SIG I J-4-"3-===-..:::::-----------1--+-------J--,_-I-~--,

Ml:::~: ::: :;1.::43:---~:-::::::::----o=:-------------+-+-----+---t-rt-. FTPTSENS SIG I J-::.:---=-==----'.:.;_-------------1f---j------,_---J-t~,_+-H-+-----t+,_---J--,

OlD CAHCELSW l)lc7--:':':cCc:---:=------------t--f------I---+-H-t-1--J-Hf--------1H-t---~-f--t--==-'­BRKPED POS SW 1 )-::::,-~::::::---=:-------------+-+-------j--+t-H-t~-t-' DE!lo.CTIVATOR SW 1))-,-:-----=.:c:..::"'-----=::_·· CRUISECONTROLSYSTEM :):

I)" I) ~1 RED

~~:::::~~~ r,~,--~=----~:------------------------r--t--------R~E~Dt~S1~03~+-~-+-r+-1-------------1~-t----t--t---r----~~ PCMP\iJRRELJ>.YI~3 RED

BATTERY 1)''"'4- = = ---"""-----------1-- t--------,_-I-H -t+ -I------+-H --,_---1f----'

PROGRAM BIG 1)-'"'' - "':":.,.,-,,..,---"'-------------' AUXSPD CNTL I))0:::-:-~==,--:-~:=1 __.1Jt CRUISE

AUXSPD CNTLI )') !t~~~~:j~~l>~c~O:NT=R~O~LSY~ST:E~"~~~~~~~~~~~~~~~~~w~~~~~~~~~= SIG RTH ~ ~~8 3~ •=

ETC MODULE i)''"-'-==-'---="-------------+--------,_-1-H-+~_j S104

1):~ SE~ESH~:HHEA~~~~~~ EVAPCANVNT\II...VI )',:-'2--"':'='-----"-:c~-----------, BREAKOUTTOC13~

FUELPMP DRVMOD 1)'6";3- .::::'':::-::---:='------------+--+---------' vss:) 134

1)65

ll" I" I"

GROUND 1):6;:,0

- -::::'::':-:::;::-- --":''--,

GROUND 1))-7"-0 - =='----';'

~ t " w

~ ~ n 2 1 rn <!>

rEHGIHE CONTROL

SENSOR HARN, HEAR BREAKOUT TO G102)

PROD

~ :i ._J ~ ~ 0 < 0

~ Lil n o g ,~, 43

EVAP • I CANISTER VENT I S100 '-=c--=='-

1°~8100

EARLY

D ~ ~g ~ ~ 14 u 4 u

1-;;;' 1-;;;' = I ~ I 1 :; I

L _______ j C175B l. POWERTRAIH CONTROL MODULE(PCioA) (RIGHT REAR OF ENGINE COMPn

I S102

~ I ~ I rn I (RIGHT REAR OF

--i- ;~;31NE COMPn

(RIGHT REA.R OF EH QIHE COMPn

~G102

COHTROL ~I

~~~~~~g ~I UNDERBODY) rn I (RIGHT REAR OF

__._ ;~;~NE C OMPn

Fig. 32: 5.4L, Engine Performance Circuit (1 of 6)

ERATURE SENSOR (ON TOP OF

ENGINE)

I I 1 I L_J L_J AUDIO

UNIT (LEFT REAR OF ENGINE COI.IPn

(AT FUEL TANK)

(ON RIGHT SIDE OF ENGINE COMPn

2005 Ford Pickup F150

2005 SYSTEM WIRING DIAGRAMS Ford - Pickup F150

(RIGHT R EA.R OF ENGINE C OMPT) PO\i! ERTRAIN CONTROL

-------------------~~~~~-------------l I I I gggg gggg 1

: ¢ ~ ,.__ .... ffi ~ I CL ~ ~ I l _________ t~~i_Jjj_~_j ________ _§_!_jj ___ _J

~~~~~~~~ ~ ~ ~~ - N c " " " ' m rn ~ " ~ ~ ~ ~ ~ ~

~ " I ~ I " 3 :;; 0 ~

" ii'

" ~ ~ ~ ~ ~ ~

'--

(ENGINE CONTROL SENSOR & FUEL CHARGE HARN, HEAR BREAKOUT

TO COP 8)

~ ~ ;; ~ ~ ~ ~ ~ ~ ~ g

~

~ ~ §

;;

! D

~

0

" ~

~

(TOP LEFT

FRON T OF ENGINE) IGNITION

(EN GIHE CONTROL SENSOR & FUEL CHARGE HARN, NEAR BREAKOUT

TO FUELINJECTOR3)

FOUR-\Il!HEEL DRIVES\11/ITCH c---i

~ ___ a

(TOP RIG HT

SIDE OF ENGINE)

(ON TOP (LOWER RIGHT

LEF T REAR REtcR OF

OF ENGINE) ENGINE)

KNOCK ENGINE OIL

SEHSOR2

[Ij ~ ,________,

- r--

(ON TO P (NEAR CRANKSHAFT RIGHTREAR PULLEY) OF ENGINE) CRANKSHAFT

KNOCK POSITION SENSOR

~1 ~

ENGINE COiu1PT)

GRY!RED - 32

(EN~~~~ ~ ·+----, CONTROL

HEAR BREAK­

TO COP8)

(ENGINE

CONTROL SENSOR

BREAKOUT 1

ELEC TRONIC THROTTLE

CONTROL lu10TOR

(ON THROTTLE BODY)

PO\II! ER STEE RING PRESSURE SENSOR

(ON LEFT FROHT OF ENGINE)

FUEL RAIL PRESSURE

TEMPERATURE SENSOR

Fig. 33: 5.4L, Engine Performance Circuit (2 of 6)

2005 Ford Pickup F150

2005 SYSTEM WIRING DIAGRAMS Ford - Pickup F150

(LEFT SIDE OF ENGINE COMPT) AUXILIARYRELA.Y80X 1

,------------~

I CLOCKW ISE CCL~~~~~~ :

I I : RELA.Y RELA.Y I

,-, ,-, I

I 1 I 1 I I I 1 I 1 I I : L~J L~J I

~--l ____ j __ j

I

(RIGHT REAR OF ENGINE COt.tPT)

---------------~M~ru~~~ll _____________ l I z I

:~~~~ ~ 5~.-oo~.-:.;s~~C'l~t-. ~~t~.- ~~.-N~~~ ~~~~~ ~ ~~~~~~~~~~~~~ ~~~~~ ~~~~~~: ~~=-=-=- w :§'~~<>=<>:zz~1-=-=-=-=- w ~"-"-ll. >CL.uuool L~~~~~~-~~~~~~~~=~~~~~~~-~~~~0c~~~~2~3~-~~t::;~~~ f;j!ft:):~~ ij!~g;_:; ;;!;~$ ~~g;n~~~~ ~ ~~

~ 0

~ 0

~ 0 0

i 0 " >

~ ~ 0 0 I ~ ~ ~ i I :;: i ~ i i " " ~ 0

" ~ 0 0

" "

§ " 0 " c ' ~ ~ M c rl ~ " ~ " c ~

~

~ c

I

(ON FRON T OF RIGHT

CYUNDER HE;:~D) CAiv1SH,c:.JT

I L 1----

-

I

(ON FRONT OF LEFT

CYLINDER HEAD) C!loMS HAFT

(EHGIN E CONTROL SENSOR &

---.---------.-.------- 1~ GRY/'IJIJHT

FUEBLRCE~~~GUETTO HO;:~,~~ - 1----

~~~--------------------+-~~~---------+-------t-+,_+-r----r----------+---r+-t-r---------r---------r------~~ " ~~-----------.-+-l+~•s;;:;----

I

(ENGINE CONTROL SENSOR&FUEL

NEAR BREAKOUT TO FUELINJ8)

RED AfiQm (ENGINE CONTROL/ ~ -

SENSOR& FUEL CHARGEHARN,NEAR - · (ENGINECONTROL

BREAKOU T TO C1"14) SENSOR & FUEL CHARGE HARN. NEAR BREAKOUT TO FUELINJ8)

Fig. 34: 5.4L, Engine Performance Circuit (3 of 6)

-4---- .___ ___ _ _ __. __ -zr-.;-R;- 20

~ ~ g w > " 2 1

gg EVAP

EMISSION CANISTER

VENTVP<LVE (LEFT REAR OF ENGINE

COMPT)

(TOP RIGHT FRONT OF ENGINE)

D (TOP LEFT FRONT OF ENGINE)

(H02S)21 (ON ENGINE

EXHAUST PIPE)

2005 Ford Pickup F150

2005 SYSTEM WIRING DIAGRAMS Ford - Pickup F150

YELJUIIHT

BLKJORG

TAH

WHT

LTBW/ORG

(ON TOP REA.R OF ENGINE)

CYLINDER HEAD

~ ,_________,

N ~

0

" 0

~

-----------+ GRYNl!HT

YELJ1JWHT

PNI<JORG

(ON TOPREAA OF ENGINE)

CHAR(3E MOTION

F';O:VAl ~ ~ ~ ~

" i ~!I •s1gg

'i: l

!: ~

G103 (RIGHT REAR OF ENGINE COMPT)

--·-

( H02S) 11 (ON ENGINE

EXHAUST PIPE)

(MA.IHWIRINGHARH NEAR BREAKOUT

(BE HIND RIGHT KIC K PANEL)

"r~~r , ~ 2

-

(VEHICLE UNDERBODT) FUEL SENDER

4 3 2 '-.J 1

r--------IHSTRUMENT

I :CLUS TER

NNNNN~

0 u t- 5 z z

~ ~ ~

l~ITrn"! 00 ,~.]~]" ~

w ~ ~ .___ __________ __, ;- ~ ~

I r 1-

I

I

I ~ ~ I

FUEL PUMP DRIVER 1.10DULE (REGUUI.R CAB: ON FUEL TANK)

(SUP E R/CREW CAB: IN FUEL TANK)

(LEFT REAR FRAME

RAL)

--_I I

" 0 e

~. ~ n

ELECTRONIC TH ROTTLE CON TROLMODUL.E (ON ACCELERATOR PEDA L BR A CKET)

C M U R DATA LI NES

SYS TEM

- --,

I I II

ELECTRONIC THROTTLE POSITION SENSOR

(ON THROTTLE BODY)

Fig. 35: 5.4L, Engine Performance Circuit (4 of 6)

VIOMIHT

LTGRN

VIOMIH T

2005 Ford Pickup F150

2005 SYSTEM WIRING DIAGRAMS Ford - Pickup F150

(fiJI MECHANICAL SHIFT ON THE FLY)

I

I I

111'-------------, -

HIGH/LO\Il! INDICATOR

(ON FRONT OF TRANSFER CASE)

MAGNETIC CLUTCH COIL

REDrYE,{

CR=~:~~~~ ~ VENT L ATION

HEATER (TOP REM

OF ENGINE) zY I

BLI'IIIVHT :

~

(RIGHT REAR OF ENGINE

COMPT)

(WI ELECTRONIC SHIFT ON THE FLY)

w ! "' "' w

0 i a ~

r- Cll.-P~ ~ ~ 1()..-..

'TffUU-' ! I ENCODER I !

I I L _________ _j

TRANSFER CASE

(1ili/ELECTROHIC

SHIFT ON THE FLY)

01f/MECHAHICAL SHIFT ON THE FLY)

(ON REAR OF TRANSFER CASE)

Fig. 36: 5.4L, Engine Performance Circuit (5 of 6)

HEATED OXYGEN SENSOR

(HOZS) 12 (ON ENGINE

EXHAUST PIPE)

HEATED OXYGEN SENSOR

(H028)22 (ON ENGINE

EXHAUST PIPE)

(ORVIONEL.,l

(OR LTBLU) ORGNIIHT

2005 Ford Pickup F150

2005 SYSTEM WIRING DIAGRAMS Ford - Pickup F150

TURBINE OUTPUT TRANSMISSION ELECTRONIC SHAFT SPEED SHAFT SPEED

SENSOR FLUID PRESSURE TEiu1PERATURE CONTROL

SENSOR

~ ~ ~ ~ N ~ ~ N

~

I g

~ ~ ~ BA.CK-UP LIGHT i " N " 0

SWITCH TO REAR Ll\lu1P "]

~ FEED HARH

~ ~ NEAR BREAK· ~ OUTTOPCiu1\

WHT/EILK

GRY/RED

GRY.IRED ·-- ---+----- r- ---· / 5141

WHT

\IIONIIHT r-r-YEUJil/HT - - --(ORVIONEL;l

ORGNIJHT

(OR LTBLU)

ORG

TANIYEL

GRY/RED I I REDMIHT I

-VIOILT GRN

REDfLTGRH

BRNMIHT I LTBLUNEL

BRN

l

' ~ ~ 4 ' 3 , 2

- ----- ----- ----- ----

i lr 1T ~· J T f . L------------------------~

DIGITAL TRAN SMISSIOH RANGE (D TR) SEH SOR (OH LEFT SIDE OF TRAHSioAISSIOH)

SHIFT SOLENOID A

11 ,______.,

. ,-

~ I 5

r--

I

Fig. 37: 5.4L, Engine Performance Circuit (6 of 6)

EXTERIOR LIGHTS

TORQUE CONVERTER

SHIFT CLUTCH SOLENOID B SOLENOID

~ II

m N

~ 5

---

I I

GJ WI ELECTRONIC SHIF

Ql WIMECHANICALSHIF

"'' WHTIBL.K 1 ,-------

'I ,cl 4 Cl ,CI

(I 770 WHT '(I

H02S 2 HTR

I @(762 YEUlfljHTOR)

(j) 771 VIONEL 7

~1772 LTBLU 8 11

778 ORO

300 TAAIYEL

1>l DKBLUIYEL

'" DKGRri/'IJljHT

1004 REDNiiHT

1144 YEUBLK

1145 LTBLU/BL.K

"" LTBLUIYEL

823 ORGIBL.K

"'' VIOJLT GRN

392 REDfi...T GRN

1143 WHTIBL.K

<GO VIOIYEL

315 VIOIORG

237 ORGr1EL

025 WHTNEL

'" GRY.IRED

782 BRN/'IJljHT

" LTBLUIYEL

779 BRN

'I

g

1~ (

1~ ( 12

~: ( " -< 1 " 17

18

10

20

21

22

] 24

25

" " 2B

zg

3()

::c :1 :c 37

3B

~(

:1 4~ (

431 44 (I "'c1 "'I 47 (I

"'(I 4()1

I I I I

TC t.ATR POS Slo3- I I

TC CLTCH COIL BIG I TC CLTCH COILSIG I

"' cl I -------~ C170T I POWERTRAIH CONTROL

MODULE(PCM) (RIGHT REAR OF EHGIHE COMPn