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Building Science Corporation

Deep Energy Retrofit Pilot Lessons Learned –

Technical Perspective

Ken Neuhauser

March 11, 2010

Building Science

Corporation

National G

Deep E

NESEA is a registered provider with the

American Institute of Architects Continuing Education

Systems. Credit earned on completion of this program

will be reported to CES Records for AIA members.

Certificates of Completion for non-AIA members will be

mailed at the completion of the conference.

This program is registered with the AIA/CES for continuing professional education. As such, it does not include content that may be deemed or construed to be an approval or endorsement by the AIA of any material of construction or any method or manner of handling, using, distributing, or dealing in any material or product. Questions related to specific materials, methods, and services will be addressed at the conclusion of this presentation.

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Learning Objectives

Sample of DER lessons learned from the NGrid pilot concerning

Water management

(Air flow control)

(Mechanical systems)

What measures or approaches allowed pilot projects to succeed

What key guidance was offered to these projects through the pilot

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t Retrofit is hard!

• Doing DER right is not simple, quick, or cheap

• Challenges not found in new construction

• Scale and breadth of potential improvement is rewarding

DER Lessons Learned

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• Water management

• Air flow control

• Thermal control

• Mechanical systems

DER Themes

• Retrofit changes things

• High performance is different • Less margin of error • Standard practice/products may not

DER Topics

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t DER Challenge – Water Management

all other enclosure measures

Effective water management must take precedence over insulation

Crucial to performance: • Air quality

• Durability

• Thermal performance

• Pest control

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Why is effective water management especially significant to high performance retrofit?

• Low efficiency buildings can (sometimes) get away with more

• Assemblies with higher thermal resistance tend to have lower drying potential

Be aware of change: • Perturbing a system proven to work

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1760’s Cape

Changing the system: super-insulation to the inside

New stud wall framing to interior

Medium density SPF in cavities

Clark residence pre-retrofit

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Recent window replacement with no flashing or air sealing

Existing replacement windows installed without flashing

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Existing window trim - head

Existing window trim - sill Existing replacement windows installed without

flashing

Recommended pulling and properly flashing all windows

Project agreed to retro-flashing

Inspection of critical details revealed problems

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Inspection of critical details revealed problems – damage observed

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Head flashing at new window

Drainage plane remediation at base of wall Siding removed to remediate flashing

Drainage remediation

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Siding removed to remediate flashing

Builder ended up removing and replacing ~80% of siding in

December to remediate drainage issues

This was not in the plan

Lesson Learned:

Plan on drainage plane remediation!

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t DER Challenge – Airflow Control

Why do we care about air flow control?

• A very important driver of energy use

• Often related to moisture management issues

Be aware of change • Reduces (accidental) dilution of

contaminants • When reducing dilution, need to have

better source control

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Wet and funky basements:

Sometimes the problem gets worse if

we try to distance ourselves from it.

Insulating between the house and basement/crawlspace tends to make that space colder and wetter

Wood structure exposed to basement/ crawlspace is at greater risk

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10/19/2009

Colder tends to be wetter (in terms of relative humidity)

What if we take air from outside and warm it up?

Generally, as stuff gets colder, it gets “wetter”

Inside it’s 68F, 40% RH What happens when that air is cooled?

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10/19/2009 19

Wood cares about relative humidity

Generally, as wood gets colder, it gets “wetter”

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It is very difficult to actually separate the basement air from the rest of the building

Attempted isolation of basement can be a two-fold performance compromise

• Communication with basement remains – bad air

• Mechanicals not in conditioned space – efficiency losses, bad air

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Pre-Retrofit Conditions: Attached greenhouse, kitchen and harvest rooms

Largely uninsulated

Stream running through cellar

Red House Farm pre-retrofit

Example DER – 19c Farmhouse

DER project plan:

Isolate greenhouse and harvest kitchen from original structure

Trench and pipe stream beneath new insulated slab

High-R enclosure: exterior insulating sheathing, cavity cellulose, windows, storms

Extend thermal enclosure to basement to protect structure

Ground-source heat pump, solar thermal, PV, ERV

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Isolating the Basement – past experience

Comprehensive enclosure retrofit, including extensive air sealing:

•Air barrier testing – 2275 cfm50 ~900 cfm of total was through basement

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24-26 Princeton Street, Medford

Project proposed separating basement from conditioned space Air control and thermal control to be at floor over basement

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A Bold New Approach to Basement Separation:

• Sheet good air control material over subfloor

• Enclose floor framing within the thermal control layer

• Expose and seal bottom plates of partition walls

• Spray foam at perimeter

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A Bold New Approach to Basement Separation:

Thick exterior insulating sheathing

Cellulose cavity insulation

Air control layer at interior and on subfloor over basement

Stud wall to interior in owners unit for added insulation

Open cell foam at floor perimeter

Cellulose in floor cavity with foil-faced foam across bottom of joists

Wall and floor section at foundation wall

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Interior cavity insulation approach:

Double wall

Thick insulation

Clark residence pre-retrofit

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Gap between double wall framing: Allows continuous control layer Minimize framing joints projecting through control layer

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Air control layer covers framing: Allows continuous control layer Minimize framing joints projecting through control layer

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Attic air sealing attic sealed ducts entirely within conditioned space

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t DER Challenge – Water, Air, Thermal, etc. control

Condition of basement very important

Pre-retrofit, standing (flowing) water in basement

Retrofit Plan: Trenches, drain pipe to daylight, gravel

6 mil poly

More gravel

SPF on walls

DER project guidance:

Insulation

Concrete slab

Poly in contact with concrete

12” high XPS at slab perimeter

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t DER Challenge – Water, Air, Thermal, etc. control

Bulk water

Capillary transfer

Condensation

Convective transfer

Difusion

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Time check

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t DER Challenge – Windows

Existing window trim - head

Existing window trim - sill Existing replacement windows installed without

flashing

So, you don’t want to replace your windows…

Windows fairly new

Already at Double, Low-E

Essential to character of the building

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Window quilt

Improving existing windows

Evaluated window quilts and exterior storm windows

Window quilts claim R3.5 - R5 performance

Storm windows available with low-e

Found exterior storm windows to offer least interior window condensation risk

But there still high condensation risk for storm window surface

Clark residence exterior

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Storm windows

Composite performance in range of R4 – R5 over double low-e windows

Can provide some rain shielding to window

Can trap water in window opening

Aesthetic and operational concerns

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t DER Challenge – Mechanical Systems

1. Heating

2. Water heating

3. Ventilation

4. Distribution/mixing

5. Cooling

6. Dehumidification,

7. Filtration

Mechanical systems needed to do more

in high performance homes

Mechanical system functions for high

performance homes in the Northeast:

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Mechanical system do more in high performance homes than in “typical” homes

Mechanical systems in DER need to do more than systems did pre-DER

Relative to new construction, the high performance retrofit faces more challenges:

• Constraints of the building

• Availability of appropriate products

• Constraints of fuel availability

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Pre-Retrofit Conditions:

Oil hydronic, pellet stove heating

High cooling energy use, window AC units

DER project plan:

Air barrier and Insulating sheathing - walls and roof

New windows

Foundation insulation and water management

Tweedly residence pre-retrofit

1950s Cottage Home

What to do about the mechanical systems?

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System parameters:

Original oil-fired boiler

Gas not available on site

Existing hydronic baseboard

Existing DHW storage tank

High cooling energy use

Portion of heating by pellet stove

No interior modification planned

Limited budget

Tweedly residence pre-retrofit

1950s Cottage Home

Making hot water is a

pesky problem!

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Relative Fuel Cost – Mechanical System Choices

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Propane/Oil/Electric Options

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Relative Fuel Costs Impact System Choices:

High price of propane can make propane-based systems non-cost effective

For projects with no access to natural gas, LP prices make the operational cost of LP systems higher than oil.

BUT boiler replacement is expen$ive!

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Question assumptions:

Propane ~$5/gallon, or

~$3/gallon if customer owns tank

$$$ for tank and installation!

Estimate propane usage:

~125 gallons / year with condensing water heater

+ ~80-100 if dryer and cooking switched over

Price appropriate size propane tank:

120 gallon tank < $1K installed*

* source: previous DER participant in nearby town

Questions?

May we move on to the next segment? (time check)

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Changing the system: thick insulating sheathing

Face of exterior insulation used as drainage plane

Bedford Farmhouse during demolition

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Exterior insulation drainage plane is not where it used to be

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Cut back shingles

Drainage plane remediation detail

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Remediation implementation

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Exterior insulation drainage planes sequencing:

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Air Barrier Challenges

Air Barrier Continuity – In-Process Quality Control

Blower door fan installed in window

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Lessons Learned:

• It is very difficult to implement air control layer at face of exterior insulation

• Air control layer at face of exterior insulation is very dependent on workmanship

• Face of exterior sheathing provides better opportunity for effective air control

Basement Separation: Bold Approach

Project proposed separating basement from conditioned space

Air control and thermal control layers to be at floor over basement

BSC has concerns based on experience

Project Proposal:

Sheet good over subfloor

Enclose floor framing within the thermal control layer

Expose and seal bottom plates of partition walls

Spray foam at perimeter

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