genex turbine technologies llc 135 sheldon road manchester, connecticut 06042 / usa p: +1 (860)...

Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) 647-7575sales@genexturbine.comwww.genexturbine.com

SIEMENS/WESTINGHOUSE W251B9-B12 MACHINE CAPABILITIES

The Next Generation of Gas Turbine Parts & Services

Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) 647-7575sales@genexturbine.comwww.genexturbine.com

W251B9-B12 Repair Capability Compressor Components

Combustion Components

Turbine Components

W251B9-B12 Parts Manufacture Compressor Components

Combustion Components

Turbine Components

Consumable Parts

W251B9-B12 Experience Matrix

W251B9-B12 Customer References

PRESENTATION OVERVIEW

Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) 647-7575sales@genexturbine.comwww.genexturbine.com

Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) 647-7575sales@genexturbine.comwww.genexturbine.com

COMPONENT REPAIR CAPABILITYW251B9-B12 Machines

Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) 647-7575sales@genexturbine.comwww.genexturbine.com

Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) 647-7575sales@genexturbine.comwww.genexturbine.com

Incoming assessment Disassembly, where applicable Coating removal, where applicable Detailed visual inspection / NDE / dimensional (fixture) inspection Metallurgical assessment Minor / medium / major repair levels Weld / braze / blending repairs Dimensional restoration Coatings QA/QC verification Final reports

Standard Repair Process

COMPONENT REPAIR CAPABILITY

Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) 647-7575sales@genexturbine.comwww.genexturbine.com

Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) 647-7575sales@genexturbine.comwww.genexturbine.com

Compressor Components Vane manufacture Vane replacement Tenon repairs Axial and radial distortion correction Heat-treatments Replacement seals & final machining of seal diameters Compressor coatings

COMPONENT REPAIR CAPABILITY

Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) 647-7575sales@genexturbine.comwww.genexturbine.com

Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) 647-7575sales@genexturbine.comwww.genexturbine.com

Combustion Baskets Genex precision dimensional fixtures Dome replacement Dome cooling design enhancement Body ring replacement Stiffener replacement Scoop, ignitor and u/v tube replacement Hula seal replacement Engineering design upgrades Coating upgrades

COMPONENT REPAIR CAPABILITY

Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) 647-7575sales@genexturbine.comwww.genexturbine.com

Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) 647-7575sales@genexturbine.comwww.genexturbine.com

Transition Pieces Genex precision dimensional fixtures

Individual inspection fixture Press fixture / dimensional corrections Full 360⁰ assembly simulator

Critical fit dimension restoration Seal channel repairs and replacements Cooling scheme upgrades Coating upgrades Complete rebuilds / re-panel downstream

of inlet ring

COMPONENT REPAIR CAPABILITY

Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) 647-7575sales@genexturbine.comwww.genexturbine.com

Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) 647-7575sales@genexturbine.comwww.genexturbine.com

Row 1/2/3 Turbine Blades Life assessment Proprietary alloy rejuvenation Proven platform crack repair program Weld / braze / blending repairs Blade tip height restoration Thermal spray coatings Aluminum diffusion coatings Coating upgrades Moment weigh & sequencing

COMPONENT REPAIR CAPABILITY

Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) 647-7575sales@genexturbine.comwww.genexturbine.com

Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) 647-7575sales@genexturbine.comwww.genexturbine.com

Row 1 Turbine Vane Segments Genex precision dimensional fixtures Dimensional (lean) correction Vane coupon replacement Proprietary liquid phase diffusion

bonding process / correct wall thickness Replacement sheet metal assy hardware

COMPONENT REPAIR CAPABILITY

Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) 647-7575sales@genexturbine.comwww.genexturbine.com

Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) 647-7575sales@genexturbine.comwww.genexturbine.com

Row 2 & 3 Turbine Vane Segments

COMPONENT REPAIR CAPABILITY

Genex precision dimensional fixtures Dimensional (lean) correction Proprietary liquid phase diffusion

bonding process / correct wall thickness Replacement sheet metal and vane seals

Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) 647-7575sales@genexturbine.comwww.genexturbine.com

Row 1 & 2/3 Turbine Blade Rings Full dimensional analysis Crack repairs Correct out-of-round condition Correct horizontal joint contact

Fixture & heat-treatments Replacement assembly hardware

COMPONENT REPAIR CAPABILITY

Proven Significant Efficiency Improvement From Dimensional Restoration!!!

Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) 647-7575sales@genexturbine.comwww.genexturbine.com

Row 2/3 Interstage Seal Housings Restore ID bore to like new condition

prior to new seal assembly Dimensional restoration to rings Manufacture and replace seal strips

Repair / replace baffle plates Repair / replace assembly hardware Brush & rope seal upgrades

COMPONENT REPAIR CAPABILITY

Proven Significant Efficiency Improvement From Brush & Rope Seals!!!

Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) 647-7575sales@genexturbine.comwww.genexturbine.com

Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) 647-7575sales@genexturbine.comwww.genexturbine.com

PARTS MANUFACTURING CAPABILITYW251B9-B12 Machines

Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) 647-7575sales@genexturbine.comwww.genexturbine.com

Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) 647-7575sales@genexturbine.comwww.genexturbine.com

Inlet guide vanes Inlet guide vane rollers Inlet guide vane bushings Comp blade installation hardware Comp casing studs / nuts / washers

COMPRESSOR PARTS MANUFACTURE

Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) 647-7575sales@genexturbine.comwww.genexturbine.com

Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) 647-7575sales@genexturbine.comwww.genexturbine.com

Reverse engineering of both old and new style basket completed

Manufacturing drawings completed defining all assembly components

Multiple sets in service!!

Combustor Baskets

COMBUSTION PARTS MANUFACTURE

Reverse engineering complete Currently rebuilding transitions with new

material downstream of inlet ring as well as manufacture of new transitions

Transition Pieces

Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) 647-7575sales@genexturbine.comwww.genexturbine.com

Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) 647-7575sales@genexturbine.comwww.genexturbine.com

Balance access tubes Cross flame tubes Cross flame sleeves Marmon clamps Honeycomb seals Transition seals Support brackets Locknuts / nuts / washers Seals Gaskets Screws / bolts / studs

COMBUSTION PARTS MANUFACTURE

Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) 647-7575sales@genexturbine.comwww.genexturbine.com

Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) 647-7575sales@genexturbine.comwww.genexturbine.com

Interstage seal plates Interstage seal cams, pins, lock plates Blade ring keys Blade ring assembly hardware Interstage seal assembly hardware Blade lock plates and lock pins Helicoils and springs Torque pins Locknuts / nuts / washers Seals Gaskets Screws / bolts / dowels / studs

TURBINE PARTS MANUFACTURE

Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) 647-7575sales@genexturbine.comwww.genexturbine.com

Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) 647-7575sales@genexturbine.comwww.genexturbine.com

Alignment Hardware Balance Access Tubes Balance Weights Blade Installation Hardware Bolts Cross Fire Tubes, Collars, Retainers Deflectors, Oil & Air Seals Dowels Gaskets

Screws Seals & Rings Shims Studs Thermocouples and Wire Transition Seals Vane, Nozzle Assy Hardware Washers

Product Line Card

CONSUMABLE PARTS MANUFACTURE

Honeycomb Seals Keys Lock Plates Lugs Nuts Packing Rings Pins Plugs Retainers

All items are cross-referenced to Genex part numbersSignificant savings as compared to the OEM

Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) 647-7575sales@genexturbine.comwww.genexturbine.com

Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) 647-7575sales@genexturbine.comwww.genexturbine.com

W251B9-B12 EXPERIENCE MATRIXComponent

Inlet Guide VaneCompressor BladeCompressor DiaphragmDiaphragm Seal BoxFuel NozzleCombustor BasketTransition PieceTransition Floating Seal, InnerTransition Floating Seal, OuterTurbine Row 1 VaneTurbine Row 2 VaneTurbine Row 3 VaneTurbine Row 1 BladeTurbine Row 2 BladeTurbine Row 3 BladeTurbine Row 1 Ring SegmentTurbine Row 2 Ring SegmentTurbine Row 3 Ring SegmentBlade Ring Assy, Row 1Blade Ring Assy, Row 2/3Intestage Seal Assy, Row 2Interstage Seal Assy, Row 3

M* - Manufactured all components of main assy

E, C, M*, RE, C, M*, R

C, RC, RC, RC, RC, RC, R

E, C, M, RC, RC, RC, RC, RC, R

E, C, M*, R

E, C, M, RE, C, RE, C, R

E, RR

E, C, M, RE, C, M, RE, C, M, R

C, RC, RC, RC, RC, R

E, C, M*, R

C, RC, RC, RC, RC, RC, R

E, RR

E, C, M, RE, C, M, RE, C, M, RE, C, M, R

E - Reverse Engineering C - Coating M - Manufactured R - Refurbished

W251B9/10 W251B11/12

E, C, RE, C, RE, C, R

Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) 647-7575sales@genexturbine.comwww.genexturbine.com

Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) 647-7575sales@genexturbine.comwww.genexturbine.com

Capex S.A.ArgentinaContact: Federico KitzbergerW251B11

Newark Bay CogenerationUnited StatesContact: Yefim KashlerW251B12

Westmont PowerBangladeshContact: Joseph LeeW251B11

Mojave CogenerationUnited States Contact: Allen HessW251B10

Verso PaperUnited StatesContact: Mark BickfordW251B12

BaliIndonesiaContact: Mr. JupriantoW251B11

Spectrum Power GenerationIndiaContact: S. VairamaniW251B11

Fauji Kabirwala Power Company PakistanContact: M. Saleem MemonW251B11

Blue Crest CapitalAngola, AfricaContact: Mr. Lito RafloresW251B11

CUSTOMER REFERENCES

Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) 647-7575sales@genexturbine.comwww.genexturbine.com

Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) 647-7575sales@genexturbine.comwww.genexturbine.com

Genex Turbine Technologies can provide attractive parts options, repair options and technical support for

your fleet of W251B9-B12 machines.

We Look Forward To Working With You In The Future!!