integrating reliability into an asset integrity dashboard
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IADC Asset Integrity & Reliability Conference
Integrating Reliability into an
Asset Integrity Dashboard Troy G Schwartz, PE, CRE
Principal Engineer – Houston Operations Life Cycle Engineering
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IADC Asset Integrity & Reliability Conference
Overview
• Balancing Asset Integrity Risk • The Foundation: Inherent Reliability • Rig Asset Integrity Dashboard • Bringing the Team Together • Maximizing Limited Resources • Continuous Improvement Investment
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IADC Asset Integrity & Reliability Conference
Balancing Asset Integrity Risk • Rig Operation, Maintenance, and Management Involves:
– Highly Complex And Specialized Systems – Fast Turnarounds – High-pressure Work – Critical Tasks – Diversely Skilled Personnel – Variable Weather Conditions – Geographically Dispersed Locations
• Barriers to Operational Excellence: – Data Often Inconsistent, Unusable or Inaccessible – Obscured Priorities – Lack of Critical Information Visibility – Reactive Culture
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The key to achieving operational excellence is to establish a
culture of continuous improvement and innovation
company-wide from roughneck to the CEO that builds upon a strong foundation focused on
asset integrity.
IADC Asset Integrity & Reliability Conference
The Foundation: Inherent Reliability
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𝐴𝐴𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣 =𝑀𝑀𝑇𝑇𝑇𝑇𝑇𝑇
𝑀𝑀𝑇𝑇𝑇𝑇𝑇𝑇 + 𝑀𝑀𝑇𝑇𝑇𝑇𝑇𝑇 𝑥𝑥 100%
𝐴𝐴𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣 =𝑈𝑈𝑈𝑈𝑣𝑣𝑣𝑣𝑈𝑈𝑈𝑈
𝑈𝑈𝑈𝑈𝑣𝑣𝑣𝑣𝑈𝑈𝑈𝑈 + 𝐷𝐷𝐷𝐷𝐷𝐷𝐷𝐷𝑣𝑣𝑣𝑣𝑈𝑈𝑈𝑈 𝑥𝑥 100%
IADC Asset Integrity & Reliability Conference
Rig Asset Integrity Dashboard
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Region: Eagle Ford
Rig 101
IADC Asset Integrity & Reliability Conference
Dashboard: Rig Summary
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IADC Asset Integrity & Reliability Conference
Dashboard: Rig Process Graphic
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IADC Asset Integrity & Reliability Conference
Dashboard: Asset Details
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IADC Asset Integrity & Reliability Conference
Example: Good and Bad Insulation Trends
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IADC Asset Integrity & Reliability Conference
Basic Steps to Create an Asset Integrity Dashboard
1. Identify Critical Assets … Top drive, drawworks, engines, etc.
2. Identify Key O&M Parameters of Interest to Monitor … Asset attributes, etc.
3. Identify Key Business Cost Factors … Uptime, rig dayrate, labor rates, etc.
4. Collect Data … Gather, assess data integrity, etc.
5. Analyze Data … Transform into viable intelligence
6. Visualize and Communicate … Web-based interface, etc.
7. Refine and Improve … Lessons learned, etc.
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IADC Asset Integrity & Reliability Conference
Bringing the Team Together
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IADC Asset Integrity & Reliability Conference
Maximizing Limited Resources • The dashboard can provide a comprehensive picture of the
real impacts to the value stream by taking the technical-focused analysis results and factoring in additional key parameters such as: – Cost (e.g., maximizing maintenance effectiveness) – Safety (e.g., avoiding injury, fatality, or damage of key assets) – Schedule (e.g., avoiding delays resulting in lost opportunities)
• Allows decision-makers real insight to determine how to deploy resources to make biggest impacts to value stream
• Dashboards enable informed rig prioritization, asset risk identification, and preventive maintenance optimization.
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Maintenance resource can be maximized by leveraging a comprehensive, reliable, real-time integrated maintenance assessment of critical asset health
IADC Asset Integrity & Reliability Conference
Continuous Improvement Investment
• Combining an asset integrity dashboard with financial data, businesses can make risk-informed decisions to provide the most value through: – Reduced non-productive time (NPT) – Improved efficiency – Improved performance – Increased drilling safety
• A dashboard eliminates any blind spots creating transparency between operator, contractor and customer by giving instant visibility into the health of each rig and its critical assets.
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IADC Asset Integrity & Reliability Conference IADC Asset Integrity & Reliability Conference 14 14
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