integrating reliability into an asset integrity dashboard

IADC Asset Integrity & Reliability Conference

Integrating Reliability into an

Asset Integrity Dashboard Troy G Schwartz, PE, CRE

Principal Engineer – Houston Operations Life Cycle Engineering

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Overview

• Balancing Asset Integrity Risk • The Foundation: Inherent Reliability • Rig Asset Integrity Dashboard • Bringing the Team Together • Maximizing Limited Resources • Continuous Improvement Investment

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Balancing Asset Integrity Risk • Rig Operation, Maintenance, and Management Involves:

– Highly Complex And Specialized Systems – Fast Turnarounds – High-pressure Work – Critical Tasks – Diversely Skilled Personnel – Variable Weather Conditions – Geographically Dispersed Locations

• Barriers to Operational Excellence: – Data Often Inconsistent, Unusable or Inaccessible – Obscured Priorities – Lack of Critical Information Visibility – Reactive Culture

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The key to achieving operational excellence is to establish a

culture of continuous improvement and innovation

company-wide from roughneck to the CEO that builds upon a strong foundation focused on

asset integrity.


The Foundation: Inherent Reliability

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𝐴𝐴𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣 =𝑀𝑀𝑇𝑇𝑇𝑇𝑇𝑇

𝑀𝑀𝑇𝑇𝑇𝑇𝑇𝑇 + 𝑀𝑀𝑇𝑇𝑇𝑇𝑇𝑇 𝑥𝑥 100%

𝐴𝐴𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣 =𝑈𝑈𝑈𝑈𝑣𝑣𝑣𝑣𝑈𝑈𝑈𝑈

𝑈𝑈𝑈𝑈𝑣𝑣𝑣𝑣𝑈𝑈𝑈𝑈 + 𝐷𝐷𝐷𝐷𝐷𝐷𝐷𝐷𝑣𝑣𝑣𝑣𝑈𝑈𝑈𝑈 𝑥𝑥 100%


Rig Asset Integrity Dashboard

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Region: Eagle Ford

Rig 101


Dashboard: Rig Summary

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Dashboard: Rig Process Graphic

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Dashboard: Asset Details

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Example: Good and Bad Insulation Trends

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Basic Steps to Create an Asset Integrity Dashboard

1. Identify Critical Assets … Top drive, drawworks, engines, etc.

2. Identify Key O&M Parameters of Interest to Monitor … Asset attributes, etc.

3. Identify Key Business Cost Factors … Uptime, rig dayrate, labor rates, etc.

4. Collect Data … Gather, assess data integrity, etc.

5. Analyze Data … Transform into viable intelligence

6. Visualize and Communicate … Web-based interface, etc.

7. Refine and Improve … Lessons learned, etc.

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Bringing the Team Together

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Maximizing Limited Resources • The dashboard can provide a comprehensive picture of the

real impacts to the value stream by taking the technical-focused analysis results and factoring in additional key parameters such as: – Cost (e.g., maximizing maintenance effectiveness) – Safety (e.g., avoiding injury, fatality, or damage of key assets) – Schedule (e.g., avoiding delays resulting in lost opportunities)

• Allows decision-makers real insight to determine how to deploy resources to make biggest impacts to value stream

• Dashboards enable informed rig prioritization, asset risk identification, and preventive maintenance optimization.

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Maintenance resource can be maximized by leveraging a comprehensive, reliable, real-time integrated maintenance assessment of critical asset health


Continuous Improvement Investment

• Combining an asset integrity dashboard with financial data, businesses can make risk-informed decisions to provide the most value through: – Reduced non-productive time (NPT) – Improved efficiency – Improved performance – Increased drilling safety

• A dashboard eliminates any blind spots creating transparency between operator, contractor and customer by giving instant visibility into the health of each rig and its critical assets.

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integrating reliability into an asset integrity dashboard

Data & Analytics