july, 2013 zaluzany - ibyznysautometal.ibyznys.cz/www/prilohy/autometal_presentation.pdf · at the...

July, 2013 Zaluzany

C o m p a n y P r e s e n t a t i o n s t r u c t u r e

Introduction

Location

Production Technologies

Human Resources

Quality

Development

Our Portfolio

AUTOMETAL was re-established in 2004.

produces high quality automotive exhaust parts

is located in the Czech Republic near Prague and Pilsen

employs more than 80 people

4.000 m2 of production area, 36.000 m2 of land area

independent product development and application

ISO TS 16949, ISO 9001, 14001, OHSAS 18001 certified

OE customers are GM, MAN, Scania, Renault, AGCO SISU, TEDOM

customers within the aftermarket are Opel, Ford, Eberspächer, Ernst, Twintec, HJS, …

I n t r o d u c t i o n

At the early stages of its existence, AUTOMETALfocused on the supply of high quality OE and Aftermarket parts

of exhaust systems.

I n t r o d u c t i o n

Competences:

I n t r o d u c t i o n

AUTOMETAL offers to the customers the complete package of:

I n t r o d u c t i o n

Development

Testing, Homologation

Prototypes & Samples Production

Production

AUTOMETAL increases its assets continuously:

I n t r o d u c t i o nFinancial data:

Revenues 9 mil. EUR / year

D&B rating A1, 96 points - that means only 4% of similar companies in the Czech Rep. are better.

AUTOMETAL holds the following certification:

I n t r o d u c t i o n

ISO 9001

ISO 14001

OHSAS 18001

ISO TS 16949

United Registrar of Systems Ltd

I n t r o d u c t i o n

United Registrar of Systems Ltd is a member of Registrar of Standards (Holdings) Ltd.

The license number from UKAS for ROS and United Registrar of Systems Limited is 043.

United Registrar of Systems Limited is an IATF Recognized Certification Body for ISO/TS 16949 - 01005.

The location of AUTOMETAL in the „heart“ of Europe enables us to meet the customer logistics

requirements in short time.

L o c a t i o n

region with rich industrial history (especially exhaust systems)

4.000 m2 of production area

L o c a t i o n

land of 36.000 m2 – possible expansion

P r o d u c t i o n T e c h n o l o g i e s

Pressing and Clamping

P r o d u c t i o n T e c h n o l o g i e s

Cutting tubesP r o d u c t i o n T e c h n o l o g i e s

Bending tubesP r o d u c t i o n T e c h n o l o g i e s

Other techniques of the tubing production processes such as:

calibration, end forming, cutting slots

P r o d u c t i o n T e c h n o l o g i e s

Robot welding (including programming and welding set up)

P r o d u c t i o n T e c h n o l o g i e s

Canning of converters

P r o d u c t i o n T e c h n o l o g i e s

Semiautomatic and manual welding – MIG and TIG

P r o d u c t i o n T e c h n o l o g i e s

Assembly of exhaust systems

P r o d u c t i o n T e c h n o l o g i e s

AUTOMETAL is located in a region with rich industrial history, where exhaust production has

an extensive tradition

H u m a n R e s o u r c e s

More than 80 employees have wide experience with development and production of

components and complete exhaust systems with catalytic converters, mufflers, diesel particulate filters

H u m a n R e s o u r c e s

H u m a n R e s o u r c e sOrganisation Structure

skilled,

experienced,

well motivated employees

with clear definition of their responsibilities

H u m a n R e s o u r c e sFundamental elements of AUTOMETAL‘s success:

constant training of employees is essential for us

AUTOMETAL has been certified according to ISO TS 16949, ISO

14001, ISO 9001 and OHSAS 18001

Q u a l i t y M a n a g e m e n t

Integrated Management System History

Q u a l i t y M a n a g e m e n t

FORD Q1 Award October 10th 2011

Q u a l i t y M a n a g e m e n t

Autometal awarded Prestigious Ford Q1 Status

Process PDCA Approach

Q u a l i t y M a n a g e m e n t

Plan Do

CheckAct

Quality Control Tools

Q u a l i t y M a n a g e m e n t

APQP

FMEA

Process Capability Studies

MSA

Control plan

Process Audit (VDA 6.3)

Product Audit (VDA 6.5)

Inspection Methods

Q u a l i t y M a n a g e m e n t

Communal Gauges

Control Jigs

3D Measuring Arms

Dimensional inspection tools

Inspection Methods

Q u a l i t y M a n a g e m e n t

Dimensional inspection tools

Inspection Methods

Q u a l i t y M a n a g e m e n t

Dimensional inspection tools

Inspection Methods

Q u a l i t y M a n a g e m e n t

Wet testing method

Tightness testing

Dry testing method

Inspection Methods

Q u a l i t y M a n a g e m e n t

Regular Weld Audits

Welding Process Validation

VW 011 06-1: 2009-08

• Emission Development

• Mechanical Development

• Function durability Development

• Homologation and parts analyses

D e v e l o p m e n tAreas

• Horiba Europe (CVS / Engine Bench)• EcoCat OY (CVS / Engine Bench / Converter testing)• TÜV SÜD Czech (CVS / Engine Bench / dynamic soot testing)• Matter engineering (dynamic soot testing)• Fakt (mechanical testing / Vibration testing / CFD)• Ebis (vehicle and durability testing / data analyses and Evaluation)• Tesla (wiring and electronics)• UNI Pilzen (Software and electronic)• Vacuheat (thermal and sintering processes)

D e v e l o p m e n tPartners

• Emission Testing• Bag Data• Modal Data• NO2- Mapping

D e v e l o p m e n tTools

• Engine Bench Testing• Static / Dynamic• RAT• Mechanical Shock Testing• Durability Testing• Soot load testing

D e v e l o p m e n tTools

• CFD- Analyses• Flow Distribution• Back Pressure• Mechanical Impact

D e v e l o p m e n tTools

• Flow Bench Testing• Flow Distribution• Back Pressure

D e v e l o p m e n tTools

• Heat damage • In climate chamber

D e v e l o p m e n tTools

• Street Testing • Soot load testing• Regeneration Testing• CRT- Testing• Clogging Testing

• Based on defined cycles

D e v e l o p m e n tTools

Hot Shake and Water Quench Testing

D e v e l o p m e n tTools

• Converter base Testing• λ- Window• Activity Testing• Function characteristics• All in cooperation to EcoCat

D e v e l o p m e n tTools

• Converter base Testing• λ- Window• Activity Testing• Function characteristics• All in cooperation to EcoCat

D e v e l o p m e n tTools

• CAD• Solid Works by Autometal• Other System by cooperation

D e v e l o p m e n tTools

• Electronic System Parts• By cooperation

D e v e l o p m e n tTools

Diese l P articu la te F ilte r C o n tro l Un it 3WK 028 04 .1

BL OC K D IAG RAM

AD C

P ow e r su pply

C AN B U S

Diagnos tics RS 232

s ignal shaping

M C908G Z16M ic roproces sor

M IL S igna l E CU B osc h

Tx , Rx , GNDD iagnos t ic Connec tor

F unc ional Data - eng ine, vehic leCA N H, CA N L, GND

12V GNDvehic le s upply net

s ignal shaping

O S P S Input from P ress ure S ensor DP F

UCC

• Software Development• Interaction between Software

and Functional Parameters

D e v e l o p m e n tTools

• Active Closed Flow Metallic Soot Filter

D e v e l o p m e n tInteraction for complete System

Development Department together with ownprototype and tool shop can develop and produce:

release sample of any kind of exhaust systemproduction jigs

control jigs

D e v e l o p m e n t

AUTOMETAL supplies wide range of products including very complicated parts of OE and Aftermarkets exhaust systems to many

automotive industry producers such as:

Volkswagen, Ford, GM, Hyundai, Mitsubishi, Skoda,Iveco, MAN, Scania, Renault, Eberspächer, Ernst, Twintec, HJS, AGCO

SISU, TEDOM, …

O u r P o r t f o l i o

MAN AdBlue Mixer

O u r P o r t f o l i o

OE Production for GM:

Opel Astra main-cat & Opel Astra pre-cat

O u r P o r t f o l i o

O u r P o r t f o l i o

SCANIA AdBlue Mixer

O u r P o r t f o l i oAftermarket parts – Direct Fits (ceramic substrate)

Mercedes C180 – 1.8, 90kW Ford Focus – 1.4 16V

Renault Clio – 1.4/1.6 8V, 55/65 kW

O u r P o r t f o l i o

Opel Astra, Agila, Corsa Z12XE

Opel Astra,Vectra,Meriva, Zafira 1.8; 16V; 92k

Opel Corsa X10XE

GM Aftermarket parts (metal substrate):

Opel Omega B X20XEV

VW Aftermarket parts:

Front part for 3BG Passat

O u r P o r t f o l i o

Front part for Audi A3,S3 Diesel

Front part for VW Golf V, Audi A3, Skoda Octavia

O u r P o r t f o l i o

Ford Fiesta,Courier combi

FORD Aftermarket parts (metal substrate):

Ford Focus 1.8 TDDiFord Mondeo

Ford Focus 1.8 16V

MITSUBISHI diesel particulate filters:

DPF for Mitsubishi BK SWB

O u r P o r t f o l i o

DPF for Mitsubishi Space Star / Carisma

O u r P o r t f o l i oAftermarket Tubes:

Front Tube FORD Fiesta

VW T4 TubeFront tube

For VW Golf

Heavy Duty CNG converters:

CNG for Volvo Renault PowerTrain

O u r P o r t f o l i o

CNG for Iveco

Other products:

O u r P o r t f o l i o

Oil tubes for diesel engines

Other products:

Garden Furniture

O u r P o r t f o l i o

C o n t a c t sAUTOMETAL, spol. s r. o., Zalužany 99, 262 84 Zalužany, Czech Republic

Tel: +420 318 694 093, Fax: +420 318 599 351

autometal@autometal.net , www.autometal.net

Contact Persons:

Marcel Pacovský, General Manager tel: +420 731 564 573marcel.pacovsky@autometal.net

Marek Karcol, Sales & Projects tel: +420 774 431 494marek.karcol@autometal.net

Pavel Švehla, Research and Development Manager tel: +420 731 159 001pavel.svehla@autometal.net

Jáchym Malátek, Quality Manager tel: +420 737 618 883jachym.malatek@autometal.net

Jiří Černý, Purchase Manager tel: +420 737 243 640jiri.cerny@autometal.net Josef Bútora, Engineering Manager tel: +420 739 306 241josef.butora@autometal.net Pavel Chán, Plant Manager tel: +420 739 306 237pavel.chan@autometal.net