july, 2013 zaluzany - ibyznysautometal.ibyznys.cz/www/prilohy/autometal_presentation.pdf · at the...
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July, 2013 Zaluzany
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C o m p a n y P r e s e n t a t i o n s t r u c t u r e
Introduction
Location
Production Technologies
Human Resources
Quality
Development
Our Portfolio
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AUTOMETAL was re-established in 2004.
produces high quality automotive exhaust parts
is located in the Czech Republic near Prague and Pilsen
employs more than 80 people
4.000 m2 of production area, 36.000 m2 of land area
independent product development and application
ISO TS 16949, ISO 9001, 14001, OHSAS 18001 certified
OE customers are GM, MAN, Scania, Renault, AGCO SISU, TEDOM
customers within the aftermarket are Opel, Ford, Eberspächer, Ernst, Twintec, HJS, …
I n t r o d u c t i o n
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At the early stages of its existence, AUTOMETALfocused on the supply of high quality OE and Aftermarket parts
of exhaust systems.
I n t r o d u c t i o n
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Competences:
I n t r o d u c t i o n
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AUTOMETAL offers to the customers the complete package of:
I n t r o d u c t i o n
Development
Testing, Homologation
Prototypes & Samples Production
Production
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AUTOMETAL increases its assets continuously:
I n t r o d u c t i o nFinancial data:
Revenues 9 mil. EUR / year
D&B rating A1, 96 points - that means only 4% of similar companies in the Czech Rep. are better.
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AUTOMETAL holds the following certification:
I n t r o d u c t i o n
ISO 9001
ISO 14001
OHSAS 18001
ISO TS 16949
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United Registrar of Systems Ltd
I n t r o d u c t i o n
United Registrar of Systems Ltd is a member of Registrar of Standards (Holdings) Ltd.
The license number from UKAS for ROS and United Registrar of Systems Limited is 043.
United Registrar of Systems Limited is an IATF Recognized Certification Body for ISO/TS 16949 - 01005.
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The location of AUTOMETAL in the „heart“ of Europe enables us to meet the customer logistics
requirements in short time.
L o c a t i o n
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region with rich industrial history (especially exhaust systems)
4.000 m2 of production area
L o c a t i o n
land of 36.000 m2 – possible expansion
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P r o d u c t i o n T e c h n o l o g i e s
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Pressing and Clamping
P r o d u c t i o n T e c h n o l o g i e s
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Cutting tubesP r o d u c t i o n T e c h n o l o g i e s
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Bending tubesP r o d u c t i o n T e c h n o l o g i e s
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Other techniques of the tubing production processes such as:
calibration, end forming, cutting slots
P r o d u c t i o n T e c h n o l o g i e s
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Robot welding (including programming and welding set up)
P r o d u c t i o n T e c h n o l o g i e s
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Canning of converters
P r o d u c t i o n T e c h n o l o g i e s
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Semiautomatic and manual welding – MIG and TIG
P r o d u c t i o n T e c h n o l o g i e s
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Assembly of exhaust systems
P r o d u c t i o n T e c h n o l o g i e s
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AUTOMETAL is located in a region with rich industrial history, where exhaust production has
an extensive tradition
H u m a n R e s o u r c e s
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More than 80 employees have wide experience with development and production of
components and complete exhaust systems with catalytic converters, mufflers, diesel particulate filters
H u m a n R e s o u r c e s
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H u m a n R e s o u r c e sOrganisation Structure
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skilled,
experienced,
well motivated employees
with clear definition of their responsibilities
H u m a n R e s o u r c e sFundamental elements of AUTOMETAL‘s success:
constant training of employees is essential for us
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AUTOMETAL has been certified according to ISO TS 16949, ISO
14001, ISO 9001 and OHSAS 18001
Q u a l i t y M a n a g e m e n t
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Integrated Management System History
Q u a l i t y M a n a g e m e n t
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FORD Q1 Award October 10th 2011
Q u a l i t y M a n a g e m e n t
Autometal awarded Prestigious Ford Q1 Status
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Process PDCA Approach
Q u a l i t y M a n a g e m e n t
Plan Do
CheckAct
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Quality Control Tools
Q u a l i t y M a n a g e m e n t
APQP
FMEA
Process Capability Studies
MSA
Control plan
Process Audit (VDA 6.3)
Product Audit (VDA 6.5)
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Inspection Methods
Q u a l i t y M a n a g e m e n t
Communal Gauges
Control Jigs
3D Measuring Arms
Dimensional inspection tools
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Inspection Methods
Q u a l i t y M a n a g e m e n t
Dimensional inspection tools
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Inspection Methods
Q u a l i t y M a n a g e m e n t
Dimensional inspection tools
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Inspection Methods
Q u a l i t y M a n a g e m e n t
Wet testing method
Tightness testing
Dry testing method
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Inspection Methods
Q u a l i t y M a n a g e m e n t
Regular Weld Audits
Welding Process Validation
VW 011 06-1: 2009-08
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• Emission Development
• Mechanical Development
• Function durability Development
• Homologation and parts analyses
D e v e l o p m e n tAreas
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• Horiba Europe (CVS / Engine Bench)• EcoCat OY (CVS / Engine Bench / Converter testing)• TÜV SÜD Czech (CVS / Engine Bench / dynamic soot testing)• Matter engineering (dynamic soot testing)• Fakt (mechanical testing / Vibration testing / CFD)• Ebis (vehicle and durability testing / data analyses and Evaluation)• Tesla (wiring and electronics)• UNI Pilzen (Software and electronic)• Vacuheat (thermal and sintering processes)
D e v e l o p m e n tPartners
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• Emission Testing• Bag Data• Modal Data• NO2- Mapping
D e v e l o p m e n tTools
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• Engine Bench Testing• Static / Dynamic• RAT• Mechanical Shock Testing• Durability Testing• Soot load testing
D e v e l o p m e n tTools
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• CFD- Analyses• Flow Distribution• Back Pressure• Mechanical Impact
D e v e l o p m e n tTools
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• Flow Bench Testing• Flow Distribution• Back Pressure
D e v e l o p m e n tTools
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• Heat damage • In climate chamber
D e v e l o p m e n tTools
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• Street Testing • Soot load testing• Regeneration Testing• CRT- Testing• Clogging Testing
• Based on defined cycles
D e v e l o p m e n tTools
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Hot Shake and Water Quench Testing
D e v e l o p m e n tTools
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• Converter base Testing• λ- Window• Activity Testing• Function characteristics• All in cooperation to EcoCat
D e v e l o p m e n tTools
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• Converter base Testing• λ- Window• Activity Testing• Function characteristics• All in cooperation to EcoCat
D e v e l o p m e n tTools
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• CAD• Solid Works by Autometal• Other System by cooperation
D e v e l o p m e n tTools
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• Electronic System Parts• By cooperation
D e v e l o p m e n tTools
Diese l P articu la te F ilte r C o n tro l Un it 3WK 028 04 .1
BL OC K D IAG RAM
AD C
P ow e r su pply
C AN B U S
Diagnos tics RS 232
s ignal shaping
M C908G Z16M ic roproces sor
M IL S igna l E CU B osc h
Tx , Rx , GNDD iagnos t ic Connec tor
F unc ional Data - eng ine, vehic leCA N H, CA N L, GND
12V GNDvehic le s upply net
s ignal shaping
O S P S Input from P ress ure S ensor DP F
UCC
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• Software Development• Interaction between Software
and Functional Parameters
D e v e l o p m e n tTools
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• Active Closed Flow Metallic Soot Filter
D e v e l o p m e n tInteraction for complete System
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Development Department together with ownprototype and tool shop can develop and produce:
release sample of any kind of exhaust systemproduction jigs
control jigs
D e v e l o p m e n t
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AUTOMETAL supplies wide range of products including very complicated parts of OE and Aftermarkets exhaust systems to many
automotive industry producers such as:
Volkswagen, Ford, GM, Hyundai, Mitsubishi, Skoda,Iveco, MAN, Scania, Renault, Eberspächer, Ernst, Twintec, HJS, AGCO
SISU, TEDOM, …
O u r P o r t f o l i o
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MAN AdBlue Mixer
O u r P o r t f o l i o
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OE Production for GM:
Opel Astra main-cat & Opel Astra pre-cat
O u r P o r t f o l i o
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O u r P o r t f o l i o
SCANIA AdBlue Mixer
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O u r P o r t f o l i oAftermarket parts – Direct Fits (ceramic substrate)
Mercedes C180 – 1.8, 90kW Ford Focus – 1.4 16V
Renault Clio – 1.4/1.6 8V, 55/65 kW
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O u r P o r t f o l i o
Opel Astra, Agila, Corsa Z12XE
Opel Astra,Vectra,Meriva, Zafira 1.8; 16V; 92k
Opel Corsa X10XE
GM Aftermarket parts (metal substrate):
Opel Omega B X20XEV
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VW Aftermarket parts:
Front part for 3BG Passat
O u r P o r t f o l i o
Front part for Audi A3,S3 Diesel
Front part for VW Golf V, Audi A3, Skoda Octavia
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O u r P o r t f o l i o
Ford Fiesta,Courier combi
FORD Aftermarket parts (metal substrate):
Ford Focus 1.8 TDDiFord Mondeo
Ford Focus 1.8 16V
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MITSUBISHI diesel particulate filters:
DPF for Mitsubishi BK SWB
O u r P o r t f o l i o
DPF for Mitsubishi Space Star / Carisma
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O u r P o r t f o l i oAftermarket Tubes:
Front Tube FORD Fiesta
VW T4 TubeFront tube
For VW Golf
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Heavy Duty CNG converters:
CNG for Volvo Renault PowerTrain
O u r P o r t f o l i o
CNG for Iveco
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Other products:
O u r P o r t f o l i o
Oil tubes for diesel engines
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Other products:
Garden Furniture
O u r P o r t f o l i o
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C o n t a c t sAUTOMETAL, spol. s r. o., Zalužany 99, 262 84 Zalužany, Czech Republic
Tel: +420 318 694 093, Fax: +420 318 599 351
[email protected] , www.autometal.net
Contact Persons:
Marcel Pacovský, General Manager tel: +420 731 564 [email protected]
Marek Karcol, Sales & Projects tel: +420 774 431 [email protected]
Pavel Švehla, Research and Development Manager tel: +420 731 159 [email protected]
Jáchym Malátek, Quality Manager tel: +420 737 618 [email protected]
Jiří Černý, Purchase Manager tel: +420 737 243 [email protected] Josef Bútora, Engineering Manager tel: +420 739 306 [email protected] Pavel Chán, Plant Manager tel: +420 739 306 [email protected]