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www.dhananjaygroup.comwww.dhananjaygroup.com
Manufacturer of Precision sheet metal Stamping components and Welded Assemblies
www.dhananjaygroup.comwww.dhananjaygroup.com
About us
In 1999 in Aurangabad
Founded
BusinessManufacturer of Precision Sheet Metal Stamping Components & assemblies to
Automobile, Chemical, Textile & Home Appliance industries
StrengthLeading manufacturer of Precision sheet metal parts, Assemblies, Fine & Grip Flow
Blanking in the state.
Infrastructure09 Manufacturing Units.
PresenceIn Aurangabad & Pune, Maharashtra, India
Sales TurnoverINR 220 Crore (FY:-2018-19)
Employees900+
www.dhananjaygroup.com
Mr. T.N Kandakure, a Post graduate in Mechanical
Engineering from Government College of
Engineering, Aurangabad.
Having a vast experience of about 30 years in the
design & development of Press Tools
www.dhananjaygroup.com
Founder
www.dhananjaygroup.com
• We are committed to supply
superior metal stamping parts at
rational prices through Continual
improvements & optimum
utilization of resources.
• Honesty & Integrity• To set the benchmark in metal
Stamping industry for Quality, Cost
& delivery.
.
Truthfulness in Personal & Professional
dealings.
Of excellence in Quality, Cost & Timeliness
On the ground of religion, caste & sex.
Must do business with principle of
“ greatest good of greatest numbers “
-Conservation of natural resources.
• Concern for Stakeholders
• No Discrimination
• Commitment
Vision, Mission & Values
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Group Organization Structure
Plant 1
]
Plant 2
Plant 3
Plant 4
Plant 5
Plant 6
Plant 7
Plant 8
Plant 9
Mr. Arshad Khan
Exec-Costing
Mr. Suhas Wadgaonkar
NPD Er. 1
Mr. Vipin Singh
Mr. Amol Mogale
NPD
Engineering Head
Mr. Amol Mogale
Mr. Vijay Gunjal
NPD Er. 2
Mr. Dipak Solanke
NPD Er. 4
Mr. Hemant Patil
Mr. Ashish Chame
NPD Er. 3
Mr. M.L Phawade
Managing Director Commercial Director Group QA Head
Mr. Rahul Hagare
SAP & Stores Head
Mr. Mahesh ShindeMr. Rameshwar
Training
Mr.N.S Kingaonkar
IT
Admin
Mr. M.H Kandakure
Mrs. R.T Kandakure
HR Head
Ms. Arti Wadkar
Mr. Sachin Gulve
Plant Head
Plant Head
MIS
Mr.S.N Kandakure
Purchase
Mr. Atul Jadhav
Finance
Mr. N.S Kingaonkar
Mr. Swapnil Kathar
CEO
Mr. T.N Kandakure
Plant Head
Plant Head
Plant Head
Mr. Ramhari Jagtap
Mr. Trivedi
GM-Operations
Mr. U.G Khanke
TPM & Forging
Head
Mr. Guru Agre
Business Head
NPD Er. 5
Tool Room Head
Mr. Swapnil Patil
Plant Head
Plant Head
Mr. Santosh Gawali
Plant Head
Mr. Arjun Gawali
Mr. Pankaj Pansare
Mr. Dilip Sonawane
Mr. Nazir Shaikh
VCD
Mr. Sugriv Shirole
CNC Supervisor
Mr. Gorakh Gande
CNC Operator
Exec-Marketing
Design Engineer
Mr. Rathod
MC Supervisor 1
Mr. Balu Hawade
MC Supervisor 1 Sr. Design Engineer
Mr. Kailas Kute
Design Head
Mr. Ramesh Bhusare
Plant Head
Mr. Dipak Kadam
Mr. Dhanaji Mogale
Assly. Supervisor
Mr. Anil Sangde
Mr. Bhagwat Kshirsagar
www.dhananjaygroup.com
5.4 9.516.4 12.3 15.8 19.7
25.9
40.5
55.9 58.365.5
78.3
93.8
108.42
142.00
220.00
Values in INR Crore
Group Sales Turnover
35% Growth
www.dhananjaygroup.com
Automotive Non-Automotive SOB
Automotive68%
Non-Automotive
32%
Direct Bajaj8%
Indirect Bajaj14%
Endurance25%
Varroc14%
Others39%
Our Esteemed Customers
www.dhananjaygroup.com
Bajaj Auto Ltd.Components- 18
FY
2015-16
FY
2016-17
FY
2017-18
FY
2018-19
Saurer Textile Solutions Pvt.
Ltd.Components- 05
Faurecia Clean MobilityComponents- 06
Royal EnfieldComponents- 06
UM Lohia two Wheelers Pvt. Ltd.Components- 02
Bajaj Auto Ltd.Components- 49
Bajaj Auto Ltd.Components- 78
Bajaj Auto Ltd.Components- 108
Saurer Textile Solutions Pvt.
Ltd.Components- 05
Saurer Textile Solutions Pvt.
Ltd.Components- 05
Faurecia Clean MobilityComponents- 16
Timeline of new customer addition
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Mirror Housing
Number Plate
Adjuster ChainBrake Disc-Semi Finished
Assembly Force Distribution
for CBS
Sensor Disc for ABS
Axle Bracket LH/RH
Flange Exhaust
Brake Lever
Gear & Arm
Change Lever
Clutch Plates &
Clutch Box
Side & Main
Stand Brackets
MTG Fuel
Tank Cap
Core Pack for
Magneto
Spoke & Nipple
Clutch Cable Brackets
Components for 2W
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Hand Brake Lever Assembly Back Plate Assembly Brake Shoe Welded Assembly
Clamp Nozzle
Grill Mesh
Governor Lever
Gear Primary Helical (GPH)
Reverse Lever Assembly with Ratchet
Clutch Lever
Bracket Motor
Components for 3W
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Door Frame Channels
Clutch Lever Assembly
Parking Brake Lever
Components for 4W
Rail for Seating
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Fine Blanking Ratchets with 100%
straight edge to get maximum contact
area for the functional requirement.
Ratchets
Fine Blanking Sensor Disc up to Diameter
220 mm with single stroke operation with
required flatness of 0.1 mm is
maintained.
Sensor Disc
Fine Blanking Components
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Higher thickness blanking up to 12 mm along
with the piercing sizes less than the material
thickness.
Higher Thickness Parts
Grip Flow Blanking
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Higher thickness blanking up to 12 mm along
with the piercing sizes less than the material
thickness.
Use of advanced process & technologies like
Robotic welding, SPM and Testing Rigs for
components assemblies
Welded Assemblies
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Closing Lever Distributor Behind Distributor In front T-70
Spacer
Adjusting Segment Bottom Part
Frame
Pressure Saddle U-Beam
Bracket
Adjusting Segment Top Part with Press Lever
Components for Textile Machines
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Hood/Chimneys
Brass Burners
Slide # 16 of 42
Square Plate
Hob Bottom Tray
Baffle filter
Spring Lotus Burner
Components for Home Appliance
www.dhananjaygroup.com
Round Valve Bubble Cap Clamps Varioflex Valve
Wage Valve Yoke Cage Valve Domed Sinking Plate
Components for Chemical Industry
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Dhananjay Auto Parts
SLYU, Waluj (1999)
Dhananjay Enterprises-I
M-147, Waluj (2001)
Dhananjay Metal Craft Pvt. Ltd.-I,
A-105, Shendra (2009)
Dhananjay Enterprises-II
H-45, Waluj (2012)
Dhananjay Auto Craft Pvt. Ltd.,
Arapur (2017)
Dhananjay Metal Craft Pvt. Ltd.-IV,
D-7, Waluj (2017)
Dhananjay Metal Craft Pvt.
Ltd.-II., D223, Ranjangaon (2003)
Dhananjay Metal Craft Pvt. Ltd.-III, E17, Ranjangaon
(2004)
Dhananjay Auto Craft Pvt. Ltd.-II
Chakan (2018)
Aurangabad
Pune
Group of Companies
www.dhananjaygroup.com
Facilities
Full Fledged Press ShopIn House Tool Room Cold Forging
Welding & fabrication ShopFully Automatic Powder Coating Plant
Fully Automatic Electroplating Plant
Nitriding Shop Phosphating Shop Wire mesh, Expanded Mesh & Perforation
www.dhananjaygroup.com
• In-house Tool Room with modern machineries & Tool design department.
• Less development lead time.
• Well Qualified & Experienced Press tool designer.
• Software like SolidWorks & 3D Quick Press.
Machines:
• Rotary Grinder VMC- 02 Nos
• CNC Wire Cut- 03 Nos
• Jig Boring Machine (SIP)
• Milling Machine (Toss & M1 TR)
• Surface Grinders (600X250 mm) – 3 Nos
• Radial Drilling Machine- 3 Nos
• Power Hack Saw Machine.
• CNC Wire Cut Fanuc
Tool Room
22
Press Machines• Mechanical presses having capacity up to 1000
tons
• Hydraulic presses up to 250 tons
• For progressive tooling, high speed (250 SPM)
presses up to 500 tons
• Total No. of Press machine in group- 200
www.dhananjaygroup.comwww.dhananjaygroup.com
Press Shop
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Fine blanking which gives precisely finished &
high quality components
Fine blanking Presses up to 400 tons
Servo Press
-Capacity 200 Ton
-Shut Height 400 MM
-Bed Size 600 X 600 MM
-Speed 57* for 30 mm stroke
Fine Blanking press
-Shut Height
-Capacity 400 Ton625 MM
-Bed Size
-Speed 40 SPM
640 X 640 MM
Facilities-Fine Blanking
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The Advantages of Grip flow technology:
• Eliminate secondary machine operations.
• Pierce holes smaller in diameter than the stock
thickness.
• Coin countersinks the entire thickness of the stock
material.
• Stamp gear teeth.
• Hold close tolerances.
• Make the smooth-edge only where it is required.
• Improve your part’s flatness
Drilled & Tapped Hole
Tapered Edge
Pierced Small, Straight Hole
Ready to be tapped
Fully Sheared, Straight Edge
Conventional
Stamping
Grip Flow
Stamping
Facilities-Grip Flow Technology
www.dhananjaygroup.com
Spoke Making Machine Qty- 01 No. Nipple Making Machine Qty- 03 Nos
Spoke & Nipple
Spoke Nipple Manufacturing
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DH191001 DH10116631101052
Current Capacity 2850 nos/day
Target Qty-
15000 nos/day
Current Capacity 2500 nos/day
Current Capacity 2850 nos/day
Total Qty-
8200
nos/day
NotchingMulti-Spindle DrillingBroaching Multi-Spindle Tapping
D-Boss Cell
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Robotics for Auto Welding of Gear Change Lever Assly
Facilities-Special Purpose Machines
SPM Auto Welding Process For Brake Shoe Welded Assly Seam Welding SPM for Fuel Tank
-Wire mesh , Perforation & Expanded Mesh machines-Mesh is used in automobile filter parts
Multi Spindle Tapping SPM2 Stage Welding SPM for Assembly Force
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We have dedicated & well equipped Fabrication shop at
Ranjangaon, Pune with the following facilities:
• TIG Welding- 400 Amp (04 nos.)
• TIG Welding- 250 Amp (01 no.)
• Lathe Machines
• Drill Machines
• Abrasive Cutter
• Mechanical Press 200T
• Hydraulic Press 100T
Future Plan:
• Laser Cutting
• Plasma Cutting
Fabrication Shop
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• Fully Automatic Alkaline & Acid Zinc Plating Plants
• Manual Duplex Nickel Chrome Plating Plant
• Fully Automatic Powder Coating Plant
• Liquid Nitriding Plant
• Phosphating Plant
• Barrel Plating plant.
-Automatic Alkaline Zinc Plating.
-Capacity/Day : 9000 Sq. ft.
-Liquid Nitriding Process
Capacity/Day: 3200 Kgs.
-Powder Coating Plant
-Capacity/Day : 21600 Sq. Ft.
-Nickel Chrome Plating Plant
-Capacity/Day : 3000 Sq.Ft.
Facilities-Surface Treatment
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QA Testing Facilities
Portable 3D CMM 2D CMM strokes 500 X 600X 400mm PROFILE PROJECTOR
CONTRACER UNIVERSAL TESTING MACHINESALT SPRAY TESTIG UNIT
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QA Testing Facilities
AUTO GAUGING INSPECTION FOR CBS BKT
LOAD TESTING INSPECTION FOR AFD
AUTO GAUGING INSPECTION FOR CBS LD
WELD PENETRATION TEST PROOF LOAD TESTING MACHINE
END OF LINE TESTING FOR HAND BRAKE ASSY
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• Dhananjay Auto Craft Pvt. Ltd, Dhananjay Metal Craft Pvt. Ltd-I & Dhananjay Enterprises-I are certified as IATF 16949:2016 Certification by TUV.
• Remaining plants are having ISO 9001:2008 Certification.
• Practicing TPM (Total Productive Maintenance).
Quality Management System
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All plants are connected to S4 HANA.Product Data Management (PDM)- To manage the work as per
system flow & to keep data centralized with user interface.
Advance tools like Solid Works & 3D Quick Press for design of
Press tools with maximum accuracy & minimum design lead time.
All machines are connected to calculate the Over all Equipment
Efficiency (OEE)
System Approach
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Annual Get Together Monthly Management Review Meeting
Daily Morning Meeting
Employee Engagement
Training & Education to employees
Kaizen Competition Morning Pledge
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Blood Donation CampGaming Competition
Employee Engagement
Employee Birthday Celebration
Women’s Day Celebration
Quality Month CelebrationSafety Week Celebration
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Green Initiative
Water Conservation Biogas Plant
Solar Power (Under Planning)
Tree Plantation
Education to Farmers Campaign through
ISHA Foundation
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Q-Award Appreciation Award TPM Award Long Term Association Key Supply Chain PartnerBest Capacity
Enhancement
Gold Q-Award from Endurance
2018
Appreciation Award from
Faurecia 2018 TPM Award from Endurance 2012From Varroc Group in 2011 From Sulzer India Pvt. Ltd.
2013
From Rieter India Pvt. Ltd. in
2015
Bronze Q-Award from
Endurance 2018 Appreciation award from QCFI
Excellent Effort in TPM by
Endurance 2009
Bronze Q-Award from
Endurance 2011
Award by DIC, Govt. of
Maharashtra 2004
TPM Sustenance by Endurance
2015
Awards
BAL RECOGNITION
Won BAL Q-Silver Award
in 2018
Planned to challenge
BAL TPM Award in May-19
To qualify Q-Gold Award
In 2019-20
www.dhananjaygroup.com
2019-20 2020-21 2021-22 2022-23
250300 350
400
Values in INR Crore
Volume increase of higher thickness parts in Grip Flow Plan to increase export business. Expansion of surface treatment facility in Aurangabad & Pune. Addition of TRID Techno Craft Pvt. Ltd. To make all presses automated so as to increase productivity
and capacity to add more business.
To start the development of all higher thickness parts in Grip Flow for Bajaj Auto. Start of Welded Assly of Grip Flow parts such as Brake Lever, Gear Change lever, etc. Addition of Exports business. Addition of new plant in Chakan & Surface Treatment facility in Ranjangaon, Pune. Plan for expanding fabrication business. Exploring new OEMs in 2WH & 4H segments. Addition of business from Faurecia and Royal Enfield.
Start of Brake Lever & Gear Change Lever welded Assly Line for Bajaj Auto 2 wheelers. Start of Hand Brake Assly for Bajaj Auto 3 Wheelers. New business addition from newly added customers in recent years.
Business Plan
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Future Plans
For GRIP FLOW Parts ( 300 Ton & 500
Ton Presses ) at Arapur Plant in Year
2019-20.
Expansion of Spokes & Nipples
Capacity, Nipples & D Boss
manufacturing in Cold Forging route at
Arapur Plant in Year- 2019-20.
Addition of a new plant named TRID
TECHNOCRAFT PVT. LTD. in AURIC,
Shendra, Aurangabad in 2020-21 for
Tool Room expansion, Automation &
Press Shop for progressive Tools.
In MIDC Ranjangaon, Pune in the year
2019-20
AUTO BLANKING COLD FORGING PRESS SHOP EXPANSIONTOOL ROOM EXPANSION &
AUTOMATION
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