Overview Hock-Group

Vision statement

Facts and figures

Your partner for turn key solutions and complex assemblies

Our core competencies and services

Quality

References

Agenda:

Hock Group

Core competencies

Innovation by tradition

The Hock Group is an international acting enterprise. Together with our worldwide

customer base, we develop and manufacture complex assemblies and turn key solution products..

The Hock Group supplies automotive and non-automotive markets.

Services for our Customers

Feasibility Studies | Co-design | Simultaneous Engineering

Tool Manufacturing | Lacquering | Welding technologies | Prototyping

Surface Treatment | Hybrid Components + Component Assemblies | CNC-Machining

Sheet Metal Stamping Plastic Injection Moulding Metal powder Injection Moulding

(MIM)

Vision

Customer in Focus - High Performance

Within the next 5 years the Hock-Group will realise a continuous growth throughout all production units

using all of our core competences.

The ability for innovation and focus on strategic emerging markets are the technological and geographical

base to develop a leadership position within our markets and core competences.

Excellence in manufacturing of esthetical as well as technical hybrid components and assemblies is

created to the benefit of our customers by linking our core competences for high value products.

Jointly with our customers in the Non-Automotive and Automotive segment we will create all of this.

Responsibility for coming generations are the base for our decisions taken today.

Hock Group – Plant Locations

Close to the Customer – fast and direct

Location Romania

Dressel + Höfner International SRL – Medias

Scheduled completion new plant: Q3/2015

Manufacturing competencies planned:

Sheet metal stamping /

plastic injection moulding / high value assemblies

New plant size:

2.600 m2 manufacturing

+ 1800 m2 warehouse and office

Location - Romania

Actual Status Dressel&Höfner Int. – Medias (RO)

Founded: 2006

No. of employees: approx. 51

Floor space: 2500 m2 manufacturing

Actual Sales: 3 millionEUR

Markets: 8% Non-Automotive / 92% Automotive

Manufacturing competencies available:

a) plastic injection moulding with clamp forces from 35 t – 350 t locking force

b) complex product assemblies for plastic- / sheet metal and hybridcomponents

Hock Group – Facts and Figures

Plants in Numbers

Hock Group – Facts and Figures

Milestones and Sales Revenue

Most important investments 2013:

CAPEX-Reinvest: 8.5% annually 2 servo presses up to 630t plant Beierfeld

R&D-Reinvest: 5% annually New plant Hock-Schönwald (Black Forest)

Your partner for turn key solutions and complex assemblies

From idea to perfection – your project developed in partnership

Together with our customers, we develop products from the idea to a most economical

product solution ready to use and ready for production.

Operation Engineering our know-how

for our customers

Transfer

management

Support for

VAVE/DTC/CIP-projects

The Hock Group

your global partner

Series Production

Assuring

Customer Milestones

PPAP / SOP

DOE / Pre-Series

Manufacturing /

Industrialization

Your idea + our

production know-how

= the ideal solution

Feasibility Studies,

Co-Design

Simultaneous Engeneering

FEM-calculations

and product simulations

Prototypes,

Functional test samples,

Low volume producitons

Tool Design

Tool manufacturing

Quality

High-precision manufacturing

Certified according ISO 16949 and ISO 14001

On-site measuring and testing instruments:

Optical Measurement | 3D CMM | Surface Roughness

Metallographic laboratory | Hardness Testing | Tensile Strength Testing

Core competencies

Creating Synergies – Complex Products – One Supplier

- Combining Core Competencies

- Synergies for hybrid components and complex assemblies

- We create economical solutions from a single source by a

wide variety of manufacturing processes and know-how

Product Development and Prototyping

Know-how and innovation – the base of your success

Product optimisation

Prototyping

Product Idea

Feasibility Studies,

Co-design

Simultaneous Engineering

Product Design

Tool Design and Tool Manufacturing

Precision for Perfection

- Simulation tools and internal tool design departments using most actual state-of-the-art

CAD/CAM technologies

- Wide range of tooling know-how from sheet metal stamping, to deep drawn, bending and

progressive stamping tools, as well as plastic injection moulding tools, automation, end of

arm tooling and related peripheries

- Project monitoring software supports and assures customer milestones

Sheet Metal Stamping

The roots – Sheet Metal Stamping

- Manufacturing of complex sheet metal stamping parts by use of progressive and transfer tools

- Machinery with stamping force of 10t - 630t and sheet metal up to 5 mm

- Products from stainless steel, steel, brass, copper, brass and aluminium sheet metal

- Maximum tool length up to 4000 mm and maximum coil width 800 mm

- Nearby Cooperation partners support customized surface finishs

- Innovation with state-of-the-art developmental projects

Welding Technologies

Precision on the Spot

- Automized welding cells and peripheries assure precision of production and repeatability

- High-quality manufacturing of safety- and structural-components

- Fully-automized resistance robot welding units

- MIG/MAG/WIG welding technologies

- Laser welding

Plastic Injection moulding

Plastics and Metal

- Manufacturing of thermoplastic and TPE-parts and components

up to 2000g part weight and 800t clamp force

- Mono and multi-component plastic parts

- Outsert / insert moulding technology

- Ultrasonic welding processes

- Manufacturing of design parts and technical products

- Assembly of complex products and hybrid parts

Surface Coating

- Lacquering of plastic parts and components

- Fully automated robotic lacquering cells with 360°-turntable

- Hand lacquering for samples and in small scale volumes, incl. thinner recovery and curing oven

- Available Lacquer Systems: water-based | solvent-based | 1, 2 and 3-layer systems

- CO2 - pre-cleaning unit

- Lacquering System Certified by Volkswagen and Audi

Colour your Life

Part and Product Assemblies

Jointly Fitting

- Manufacturing of finished sub-assemblies using flexible production- and fitting-technologies

- Assembly Groups with multi material mix using metal+metal, plastic+metal or plastic+plastic

- Automated manufacturing cells using integrated stamping presses and injection moulding units,

as well as assembly machines customized to the product

Metal Injection Moulding [MIM]

From Powder to Metal

- Economical production method for complex finished metal and copper alloy parts using

powder injection moulding in medium and large-scale quantities

- Range of materials (metal powder) from ferrite and nickel based resins, standard and alloy

steels, carbon steel, stainless steel, magnetic materials and non-ferrous materials

- Almost 100% solid metallic parts with homogeneous structure

- Increasing your flexibility in part and component design by reducing costs

- Equivalent technical properties compared to conventionally forged and rolled steels

Any Questions?

Do not hesitate to open the discussion with us!

www.hock-gruppe.de