one step ahead of maintenance! - mettler toledo · mettler toledo 3 ism ® - one step ahead of...

One Step Ahead of Maintenance!

Intelligence starts in the head

METTLER TOLEDO 1 ISM® - one step ahead of maintenance!

Maintenance Impact on Costs

Reactive Time-Based Predictive

� 65% of maintenance is only „fixing of defective devices“

� Planned maintenance cycles

� Optimal maintenance intervals

� Stop process

� Need to get spare parts asap

� Fixed intervals

� Often unnecessary maintenance

� Probability of failures between cycles

� Flexible and optimized

� Less unnecessary maintenance

� Lower probability of failures

� Loss of production time

� Planning hardly possible

� High maintenance and spare parts costs

� No unnecessary maintenance costs

� Less downtime

METTLER TOLEDO 2 ISM® - one step ahead of maintenance!

One Step Ahead of Maintenance - ISM®

Installation Configuration Calibration Maintenance Replacement

� ISM simplifies:- Installation & Configuration

and

- Handling and Maintenance

ISM is METTLER TOLEDO‘s solution for optimized field device management

METTLER TOLEDO 3 ISM® - one step ahead of maintenance!

Digital ISM Concept

M700 with module technology

Fully digital ISM sensor:

� digital communication

� diagnostics integrated in sensor

pH and oxygen

Fully digital system with flexibility and expandabi lity

one module per parameter for:�analog sensors�analog ISM sensors�digital ISM sensors

DigitalIEEE

protocol

METTLER TOLEDO 4 ISM® - one step ahead of maintenance!

Plug & Measure for Easy Installation

Installation Configuration CalibrationMainten-ance ReplacementCalibration

Mainten-ance Replacement

Easy installation with pre-calibrated sensors

� Automatic sensor recognition

� Characteristic sensor data stored in sensor head

� Calibration history

METTLER TOLEDO 5 ISM® - one step ahead of maintenance!

Advanced Diagnostics for pH & DO

Installation Configuration CalibrationMainten-ance

Replacement

� Wear monitor

� CIP/SIP cycles

� Min/max temperature

METTLER TOLEDO 6 ISM® - one step ahead of maintenance!

ISM Return on Investment (ROI)

~1 year!(8) ROI for ISM System

5’000 $ ���� >25%!(7) Total savings per loop

15’000 $9500 $(5) Replacement / maintenance 5y

17’500 $12500 $(6) Total life cycle costs (1+5)

3’000 $1900 $(4) Totale maintenance costs (2+3)

1’500 $1000 $(3) Annual labor costs

1 000 $900 $(2) Annual consumables

2’500 $3’000 $ (1) System price

StandardSystem

ISMSystem

METTLER TOLEDO 7 ISM® - one step ahead of maintenance!

Intelligent Information Integration

Fieldbuswith ISM

Fieldbus

12,3 mA

Conventional

171,4 mV

Fie

ldle

vel

Con

trol

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New:

� Wear monitor� Calibration timer