optimo install guide foldimages7.kingspanpanels.co.uk/file/asset/11849/original/uk_w_optim… ·...

bLine, level and fix drip flashing

using low profile fasteners. Jointsin the drip flashing to incorporatebutt straps sealed with two runs

of gun-grade sealant

aFit galvanised drip support angleusing low profile fasteners. An airseal consisting of an unbroken6mm Ø bead of gun-grade sealantis required between support angleand floor

3

gLocate first panel (P1) on panel

bearers ensuring panel is evenlyspaced and correctly positioned

between vertical joint centres

hInstall main fasteners throughthe male joint at panel endinto each vertical rail location

Note: Some installations may requireadditional fasteners depending on windloadings/specification. Check projectspecific details.

eA VJ1 EPDM bubble gasket is required at eachvertical panel joint detail to provide an air seal.Apply gasket to the vertical steel member, ensurethat it overlaps the vertical leg of the drip flashing

fApply an unbroken 6mm Ø bead of gun-gradesealant to provide an air seal between back of

panel and drip support angle. This air seal shouldmeet the previously installed bubble gasket

kLower the next panel (P2) into position ensuring that thefactory applied weather seal is compressed and that the AWPfiller remains in position. Ensure that the panel is evenlyspaced and correctly positioned between vertical jointcentres. Install main fasteners at each panel end andintermediate vertical steel member as previous

jBed an AWP filler in silicone

sealant at panel ends, andrun a gun-grade air seal

across male joint

iInstall 2 No. main fasteners

at intermediate supportposition (minimum)

Note: Some installations may requireadditional fasteners depending on wind

loadings/specification. Check projectspecific details.

4

5

6

2

lLocate the preformed corner panel (C1)

on panel bearers ensuring panel is evenlyspaced and correctly positioned between

the vertical joint centres and install mainfasteners through the male joint

oThe gap between the panel ends is to be filled with PIRinsulation board or gun applied fire rated canister insulationto a depth to suit the top hat section. If PIR board is used,ensure that continuity of insulation is achieved by filling anygaps with fire rated canister applied insulation

Note: There are several types of vertical joint options. This guide assumes that anOption C top hat detail is being used.

nLower the preformed corner panel (C2) into position ensuringthat the factory applied weather seal is compressed and that

the AWP filler remains in position. Ensure that the panel isevenly spaced and correctly positioned between the vertical

joint centres and install main fasteners into each vertical steelmember as previous. Refer to h and i

qApply 9 x 4mm PVC sealant to internal

legs of SP8 (joint option C) extrudedaluminium top hat section

pPrior to installation of the top hatapply a silicone sealant to horizontalpanel joint at panel ends in line withAWP filler

sPlace the top hat in to the vertical joint, aligned to the

bottom of the panel. Fix through the insulation infill to thevertical steel member at max. 500mm centres, ensuringtop hat is pulled tightly against panel to ensure effective

weather seal. Care must be taken not to overdrive

tPush fit joint

option C gasket(SP10) into

position

mInstall air seals and AWP filler atpanel ends as previous. Referto items j

This installation guide should be read inconjunction with the ‘project specific’design drawings and method statements.

Although this ‘installation guide’ is deemedto be correct at the time of publication,Kingspan reserve the right to amend theinformation at any time in the future.Installation Guides are available for the fullrange of Kingspan Insulated Roof, Wall andFaçade Systems.

Please call Kingspan on:UK: +44 (0) 1352 716100Ire: +353 (0) 42 96 98500

KS1000 Optimo™ Wall PanelComponents

6mm Ø9 x 4mm

Primary/MainFastener

Low ProfileFastener

VJ1 EPDMBubble Gasket

Panel Bearer

Butyl RubberTape Sealants

Vertical rail

KS1000 Optimo™ insulatedwall panel horizontally laid

Column face

P1

P1

P2

Air seal - 6mm bead ofgun-grade sealant

Vertical rail

Drip flashing

Galvanised dripsupport angle

Site applied PIR insulationor gun applied fire rated

foam insulation

Panel bearer at ends ofpanel & max. 1500mm

centres between

Column face

Air seal - 6mm beadof gun-grade sealant

Horizontal intermediate support

<20mm

P1

P2

C1

C1

C2

Air seal - VJ1EPDM bubblegasket 60 x 10mm

AWP joint filler andsilicone sealant AWP joint filler and

silicone sealant

Gap subject tovertical joint option

Air seal - gun-gradesealant to male joint

Air seal - VJ1EPDM bubblegasket 60 x 10mm

Air seal - VJ1EPDM bubblegasket 60 x 10mm

Min. steel bearing face 120mm

Min. steel bearing face 120mm

Alternate Joint DetailJoint Option D

15mm

35mm 35mm

25mm

19mm

28mm

Nom. 30mm

P1

P2

Gun-GradeSealant

SiliconeSealant

Top HatSP8

Push-ingasket SP10

PIRInsulation

Galvanised DripSupport Angle

Note: Ensure steelwork is suitably lined, levelled and within tolerance.Min. bearing face for vertical joint steelwork is subject to joint option, thisguide shows joint option C with 120mm bearing face. Refer to KingspanDesign and Construction Guide.Min. bearing face for intermediate support is 60mm.Where long runs of integrated ribbon windows are installed in conjunctionwith horizontal laid architectural wall panels, the vertical panel jointsshould terminate above and continue below the window units. ContactKingspan envirocare® technical services for shoe and deflector details.Gun-grade sealant type - non-setting butyl sealant

- silicone sealant.

AWP filler beadedon silicone sealantat every horizontal

panel joint

Run a gun-gradeair seal across

male joint

Factory appliedweather seal

Vertical railVertical rail VJ1 bubblegasket

Evenly spaced andcorrectly located

= = = =

Vertical railVertical rail VJ1 bubblegasket

Evenly spaced andcorrectly located

= = = =

Air seal - VJ1EPDM bubblegasket 60 x 10mm

AWP joint filler andsilicone sealant AWP joint filler and

silicone sealant

Gap subject tovertical joint option

Air seal - gun-gradesealant to male joint

Silicone sealant

dFit panel bearers, located

maximum 150mm from panelends and at maximum 1500mmcentres. Ensure that bearers are

accurately lined and levelled

1

Fire-ratedCanisterInsulation

AWP Filler

KS600/900/1000 Optimo™ Wall PanelHorizontally Laid

Installation Guide

I nsu la ted Pane ls

November 2008

I N S U L AT E D W A L L S Y S T E M S

VJ1 EPDM bubble gasket

AWP joint fillerand silicone sealant

Air seal - gun-gradesealant to male joint

9mm x 4mm PVCsealant (site applied)

Push-in gasket SP10

Site applied PIRinsulation or gun appliedfire rated foam insulation

cEnsure vertical secondary steel

face at horizontal and verticalinterface is continuous to

provide a support for the VJ1EPDM bubble gasket air seal.

Cover flashings required wheregap is greater than 20mm

Note: Panels can be installed in either a tiered orcoarsed sequence.

Visually check internal liner joint to ensurepanels are joined fully.

Check panel cover width module as worksprogress to ensure "creep" does not occur,particularly important when windows areincorporated into the elevation.

This is a generic Optimo installation guide,however details may differ from project to project.Project specific construction details must be used.Please refer to the Kingspan Design andConstruction Guide for further information.

KS1000 Optimo™

insulated wall panelhorizontally laid

Any joints in supportingsteelwork to be plated over

with 0.4mm steel liner flashing

Site applied PIR insulationor gun applied fire rated

foam insulation

SP4 push in blackEPDM fir-tree gasketfitted before canisterinsulation has set

51mmSP8 extrudedaluminium top hatsection (25mm deep)

rIncorporate a butt strap into the

top hat joint, sealing with tworuns of gun-grade sealant

Note: Integrated windows not to beused with Optimo™ joint option D.

Note: For firewall specificationsan internal fastener at maximum250mm centres is required. Refer to envirocare® update EU38revision A for further information.envirocare® updates can befound on our website atwww.kingspanpanels.com.

Drip FlashingButt Strap