presentation e²p for customers light may 2015
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Plastic Solutions
value-added products and fast development of viable solutions to serve a specific targeted customer application
60 People 120 UL Yellow Cards
12 1972 Creation Date
85% 6 People Integrated Technology capability
Revenue Exported outside France
Extrusion Lines
12000-20000 Tons Capacity Fosses (F)
43 Years history
• 11 Processes @ Eurostar-EP • Unique Certification SMI • Using standard six sigma tools and techniques
• Eurostar-EP Getting ready to ISO 26000 standards
Quality & Social Responsibility
Ecovadis delivers CSR Scorecards to Eurostar-EP ABOUT CORPORATE SOCIAL RESPONSIBILITY (CSR) Corporate Social Responsibility (CSR) is the continuing commitment to behave responsibly by integrating social and environmental concerns into business operations. CSR goes beyond regulatory compliance to focus on how companies manage their economic, social, and environmental impacts, as well as their relationships with stakeholders (e.g. employees, suppliers, government). ABOUT THE ASSESSMENT The EcoVadis methodology framework assesses the policies and measures put in place as well as the reporting published by companies with regards to environmental, labor practices & human rights, fair business practices and sustainable procurement issues. The assessment conducted by CSR experts is made on the basis of the company answers to a survey which is dynamically adapted to their country, sector and size, on the basis of supporting documentation, and on public and stakeholder (NGOs, trade unions, press) information. ABOUT ECOVADIS EcoVadis operates the 1st collaborative platform allowing companies to assess the environmental and social performance of their suppliers on a global basis. EcoVadis combines technology and Corporate Social Responsibility (CSR) expertise to deliver simple and reliable supplier scorecards, covering 150 purchasing categories and 21 CSR criteria.
Local Compounder Jiangsu 215217 P.R. China
STARFLAM® is now produced
• InFrance Eurostar Enginnering Plastics • In India Formulated Polymers Limited
• In the USA Polymer Technology & Services
• In China Local Compounder
the winning solution to serve worldwide Plastic Market
Key technology to deliver specific end-use effects.
•Flame Retardancy •Wear Resistance, lubricated •Electrical Conductivity •Impact modified •Structural •Dimensional control, Tight tolerances & Stiffness •Green Products All thermoplastic resins (except PVC) Most fillers you can think of … The best Mix to solve market needs
« Green » Products
Starflam Flame Retardant
PA & PP
Staramide Polyamides
Star X Impact Modified
PA & PP
Starpylen Polypropylene Reinforced
High Density
High Pefrormance
Polymers PPS PSU
PEI…
Star C Conductive
Star L Lubricated
& IKV Inside
Starglas Glass Fiber
PEEK, PEI, PES, PPS PPA, SPS PC, PA 11, PA 12, PA 66, PA 6/10, PA 6, PA 6/12, TPU, PBT, PPO, PSU, PC/ABS SAN, Polystyrene, Polyethylene, Polypropylene, ABS
Thermal Carbon fibers, Thermal fillers, Mixed Systems Carbon Fibers, Aramid Fibers,
PTFE, MoS2, Graphite, Carbon Powder, Barium Sulfate
Flame Retardant, Silicone, Milled Glass Fiber, Glass Beads,
Mica, Clay, Talc, Calcium Carbonate,
Resins + Fillers Eurostar-EP Solutions
Thousands of Combinations to serve Customers
Flame Retardant Polyamide or PP resins (from unfilled to glass/mineral reinforced)
Starflam * compounds are designed to meet the most stringent Environmental Requirements, combined with highest Flame, Electrical and Mechanical Performances
Some of the properties are:
• Robust Flammability: UL 94 V2 to V0 @ 0.4 mm thickness
• High CTI : > 450 V 600 V
• GWT : 960 C @ 0.8 mm
• HDT : up to 250 C
• UL746C class f1
• Coloreable
• Laser markeable
Starflam® ECO-FR PA PA & PP Grades: Performances driven, productivity minded, environmentally sound
Market Reference in E&E Segment New Solutions in New Segments
Circuit Protection GWFI 960°C CTI > 450 V Contactor UL94 V0 RTI 130°C CTI 600V Connectors UL-94 V0 RTI 120°C Miniaturization UL-94 V0 @ 0.4 mm GWFI 960°C @ 0.4 mm CTI 600V
Structural UL94 V0 Modulus > 13000 MPa RTI mech = 150°C Transportation & Seats Low Smoke & Toxicity DIN 5510 NF F 16 101102 Aesthetics Appliances UL94 V0 VDE GWIT 775°C Photovoltaics UL94 5VA UL f1 rating RTI 140°C, CTI 600V
STARFLAM® Flame Retardant Polyamide or PP resins
From unfilled to glass/mineral reinforced
RF0097E RF0077E RF0057E RF0047E PF0047E RF0055E RF0057E PF0057E
Highest
Performance Flame, Electrical,
Mechanical
Taylor Made Products
Functional
Requirements
Environmental Requirements
PK0052E PZ0042E PZ0052E PW0042E AFR450X2 AFR450X1 AFR470X2 P10002E R10002E AFR200Y BFR200Y RF0057E R10002E RF0023E
Starflam® PP Polypropylen-FR Grades: Performances driven, environmentally sound
•Brominated (Deca Bromo FREE) UL94 V2 • Homo & Copo
•Halogen Free Unfilled UL94 V0
• Homo & Copo, Impact Modified
•Halogen Free Reinforced (20% GF – 30% GF) UL94 V0 • Homo, Copo,
MX 06089 M10009A*
M10004(A) MX06101* MX05036*
MF0044
Brominated Halogen Free Unfilled HF Filled
Performance
Price
Polyamide (from unfilled to glass/mineral reinforced)
Staramide * Reinforced custom compounds available in PA6 and PA66
• Strength and stiffness
• Shrinkage
• Dimensional stability
• Impact
Major additives:
• Glass fiber, Glass beads
• Carbon fiber
• Minerals
• HSG (high specific gravity) for the look and feel of metal
Staramide PA Polyamides. Potable Water Certifications, Performances driven, productivity minded
Outstanding Performance Industry Solutions
STARAMIDE®
Reinforced custom compounds available in PA6 and PA66
Highest
Performance Strength, Stiffness,
Dimensional Stability, Impact
Taylor Made Products
Functional
Requirements
Environmental Requirements
High Specific Gravity density up to 4.0
Extrudable & Reinforced
Structural
Fluid Engineering
Hydrolysis Resistance
High Heat
Thermal Resistance
Crosslinkable PA
High Heat PPA
KTW
Unreinforced Aestethics & Color
Structural Glass Fiber
Reinforced
Dimensional Stability Low Warpage
Impact Modified
Supertoughness, Low
Temperature Impact
P1000 R1000 AG3 AG10 BG3 BG10 RFB53 PFB42 AK8 AK6 STAR X
PH0400CC RF005E AG7K AG10K R1000K
Impact Modified (StarX PA) Tailor Made products to serve a specific targeted application
Impact Modified Polyamide or PP resins Custom compounds available in PA6, PA66 and PP
• Adapting the reinforcement and impact modifier level to your requirements
• Excellent notched impact resistance at low temperature
• High Impact Strength Reinforced
• High stiffness, toughness and impact resistance
Market Segment
• Sport and leisure
• Toys
• Automotive
Starpylen PP Polypropylen. Performances driven, productivity minded
Polypropylen (from unfilled to glass/mineral reinforced)
Starpylen * Reinforced custom compounds available in PP ( homo, copo modified )
• Strength and stiffness
• Shrinkage
• Dimensional stability
• Impact
• Automotive stabilisation ( 1000H @ 150°C )
Major additives:
• Glass fiber, Glass beads
• Carbon fiber
• Minerals
• Magnetc
• HSG (high specific gravity) for the look and feel of metal
Market Reference in industrial Segment New Solutions in New Segments
HT 25MC MK001AS MX 05039 MF004S MF007AS MF008S MX06023 MX06050 MFM43S MFK42AS MX05038
STARPYLEN® PP resins (from unfilled to glass/mineral reinforced)
MM030 MNF030 PP30ecr MCR13S
MH0255AMH0200A
Viscosity range From extrusion
to long flow injection
molding grades
Polypropylen Homo Copo
Modified grades
Environmental Requirements
Covers (mineral filled ) Enclosures (glass filled ) Enclosures (under the hood Mix fillers ) Enclosures (glass beads and mix) Impact Modified
Covers (reneawable mineral ) Enclosures (natural fibre filled) Enclosures specials (carbon fibre filled ) (High specific gravity )
High Specific Gravity High Density Products: Performances driven
Density Base Resin Filler Designation 1.50 PP Barium Sulfate HZ50E3 2.00 PP Barium Sulfate HU70E3 2.50 PP Magnetite Steel HZ80E7 2.20 PA6 Barium Sulfate 670E3 2.50 PA6 Magnetite Steel 670E7 2.20 PA6 Barium Sulfate 676E3 3.00 PA6 Magnetite Steel 680E7 4.00 PA6 Copper Beads 680E10 4.10 PA12 Bronze Beads SH0410A
PPS PPS. Performances driven, productivity minded
PPS Compounds
• Carbon Fiber • Impact Modified • Lubricated PPS • Taylor Made Compounds
StarL Internally Lubricated Thermoplastics
• Good wear resistance
• Low coefficient of friction
• Noise and Vibration reduction
• Excellent chemical resistance
• Good heat resistance
• Good impact performance
• Eliminate Need for External Lubrication
• Lower cost
Internally Lubricated Thermoplastics « STARL » PTFE Aramid Fibers, Silicone, Carbon Fibers, Molybdenedisulfide Mineral… Graphite… IKV Self Lubricated Thermoplastic Compounds based on Fluorinated
POM, PA6, PA66, PBT, PS, SAN, PPS, PEEK…..
KTW, ACS, WRAS agreement for specific products Flame Retardancy Colors options
Green Products Product innovations that are creating eco-friendly alternatives for the next generation.
EUROSTAR ENGINEERING PLASTICS IS LAUNCHING NEW “ECR”COMPOUNDS
E2P has recently introduced “ECR” range, a new family of thermoplastics compounds showing a reduced carbon footprint. These new
green compounds are based on 100 % recycled reinforcing agents or renewable fillers and have been designed to meet stringent
application requirements with no performance compromise versus traditional fillers, they offer as well a cost effective solution while
meeting the demand of using environmental friendly and sustainable materials in end user applications.
ECR compounds contain at least 20 % of recycled reinforcing agent or recycled fillers including Glass Bead or Renewable Mineral Filler
and are primarily available in PP and PA resins. Although first grades are commercially available, new compounds can be tailor made to
meet specific customer requirements (including new resins, new reinforcing agent and mix thereof).
PP 30% Bamboo Fibers
PP 30 % Bamboo Fibers
Green Compound based on Bamboo fibers have been selected due to their outstanding mechanical properties profile versus standard natural fibers. Bamboo prodigious growth is not competing with food agriculture. A bamboo forest absorbs 4 times more CO2 than an equivalent wood forest and produces 35 % more oxygen. This outstanding quality should be added to an already excellent global carbon assessment.
24
Based on Oyster Shell offering an unique source of renewable
mineral fillers. This new family of environmentally friendly filler
avoid the disadvantages of standard mining process such as
natural resources depletion, high energy consumption.
Furthermore they participate to landfill reduction by recycling.
Security Solutions Brand and Product Protection Anti-Counterfeit Solution
Listen what your product has to say Bringing Brand Protection to your Products Adding specific and invisible Marker in any of our resins, Eurostar-EP makes your product immediately recognizable Eurostar Security Solution: By adding markers that are imperceptible to the naked eye but observable to Acoustic Detector, E²P makes your original product audible. When examining a product if it contains the specific marker the detector react with an acoustical signal
Eurostar-EP Adds specific and invisible Marker in any of our resins. No impact on Product properties (mechanical, flame retardant….) Imperceptible to the naked eye
Anti-Counterfeit
When examining a product if it contains the specific marker the detector react with an acoustical signal
Anti-Counterfeit
Internet http://www.eurostar-ep.com
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