pt indal steel pipe

PT INDAL STEEL PIPEMANUFACTURER OF LINE PIPES AND APPLICATOR

OF ANTI CORROSION, HEAT INSULATION, AND

CONCRETE WEIGHT COATINGS

Background: ISP Plant, Kawasan Industri Maspion Unit V, Gresik, East Java

CONTENTS

PROFILE OF MASPION GROUP

BRIEF PROFILE OF PT ISP

MANAGEMENT

INTEGRATED MANAGEMENT SYSTEM

MANAGEMENT POLICY

“QUALITY IS JOB #1”

PRODUCTS AND SERVICES

INSTALLED CAPACITY

PRODUCTION FACILITIES

REFERENCES

CONTACT US

Background: 3LPE coatd pipe at Storage Yard

MASPION GROUP

1. Maspion Indonesia

2. Maspion Hong Kong (Fung Lam

Trading Co., Ltd.)

3. Maspion Japan

4. Maspion Canada

5. Alim Brother (Singapore)

Background: Piling pipe at storage yard ready for delivery

MASPION GROUP

MASPION GROUP was established in 1965 in Surabaya by Mr. Alim Husin, and now managed by his sons Mr. Alim Markus, Mr. Alim Mulia Sastra, Mr. Alim Satria and Mr. Alim Prakasa.

In recent years, a number of independent career executives have also dedicated their efforts to the success of the MASPION GROUP.

Employing approximately 25,000 people

It has five industrial Estates in East Java and Cibitung, Jakarta.

Background: installation of SAWH pipe (FBE coated) for sour sevice at Exxon site

MASPION GROUP

Beginning with only the metal cookwares producer

Now manufacturing Plastic wares, PVC Pipes, Electronics Home Appliances, Stainless Steel Wares, Aluminum Products, Steel Enamelling, Chemical Product (Expandable Polystyrene), Steel Pipes, HDPE Pipes, Calciboards.

Other businesses: banking, LPG storage, etc.

The Maspion Group has 58 subsidiaries producing more than 8,000 types of goods for exports.

Background: Installation of SAWH pipe (3LPE. CWC), TTU Balongan

MASPION = Mengajak Anda Selalu Percaya

Industri Olahan Nasional

1961

UD Logam Jawa

1972

PT MASPION

Consumer Goods:PT Maspion, PT Trisula Pack Indah, PT Royal

Chemical, PT Maspion Flatware, dan PT

Indofibre Mattres Indonesia

Construction Material : PT Maspion, PT

Maspion Kencana, PT Indal Steel Pipe, PT Alumindo

Light Metal Industry, PT Aneka Kabel Cipta Guna, PT

Indal Aluminium Industry, dan PT Indalex.

Properti : Maspion Mall, Wisma Maspion, Wisma Moneter, Pondok

Maspion, CIMAC, PT Bintang Osowilangun, PT Maspion Industrial

Estate, PT Alumindo Industrial Estate, dan PT Altap Prima Industrial

Estate.

Building & Offices: Plaza Maspion setinggi 18

lantai di Jalan Gunung Sahari, Jakarta Pusat.

Bank & Security: Bank Maspion,

Maspion Securities, dan Maspion Money

Changer

Background: Piling Pipes ready for delivery at ISP storage yard

MASPION GROUP

Joint-venture companies with reputable leading foreign companies :

Samsung Electronics Co.Ltd, Korea –

refrigerators, washing machines and air conditioners.

Marubeni Corp. and Hanwa Kozai Co.Ltd, Japan –

in stainless steel pipes.

Pan Air Electronic Co.Ltd, Taiwan –in decorative ceiling fans.

Taiwan fluorescent Lamp Co.Ltd, Taiwan –

in fluorescent lamp products.

Hanil Stainless Steel Co.Ltd, Korea –

in stainless steel cookware products.

Background: various bends and branches, 3LPE coated, cement mortar lined

PT INDAL STEEL PIPE

Established in 1980

PT INDAL STEEL PIPE is a member of Maspion Group.

PT Indal located at Kawasan IndustriMaspion V, Gresik

Main business manufacturing steel pipe, and anticorrosion, insulation, and concrete coating applicator.

Employee 350

Background: girth welding, SAWH pipe for sour service, Exxon, 1995

TOP MANAGEMENT

Alim Satria : President Director

S. Jonatan : Director

Peter Darto : Director

Seto YW : Director

Background: 16” SAWH, Asphalt enamel coated, CWC 190 pcf, ONWJ 2001, Bravo Junction to MM Flow station

INTEGRATED

MANAGEMENT SYSTEM

As an integration of 4 management

systems:

API SPEC Q1 (Certified since 1998)

ISO 9001: 2008 (Certified since 1995)

ISO 14000 : 2006 (Implementation

stage)

OHSAS 18001 : 2007 (Implement.

stage)

MANAGEMENT POLICY

We are committed to all of the stake holders : to work truthfully and sincerely in

compliance with all applicable rules, regulations and other legal requirements;

to produce goods and services comply with the customer requirements,

to put quality and safety on the first priority,

to improve the quality of occupational health and surounding environment; and

to continually improve the management system.

Background: mitter bends for water service

“QUALITY IS JOB #1”

The creedo meant that in any aspect of

jobs, every employee shall do their best

to work properly with their best of

knowledge, tools, methods, and

management to get the highest quality.

NO COMPROMISE FOR QUALITY

Background: 22.5 deg bend, 3LPE coated, cement mortar lined

PRODUCTS

1. SAWH linepipe for sweet and sour

service.

2. SAWH linepipe for on-shore and off-

shore service

3. SAWH linepipe for water service

4. SAWH pipe for piles and structures

5. Mitter bend, elbow, tee, Y, and other

fittings

Background: 180 deg. Mitter bends

SERVICES

Anti corrosion coating Services :

1. External FBE/3LPE/3LPP

2. External & Internal Epoxy paint

3. External Asphalt Enamel or CTE

4. Internal Cement mortar lining

Background: 12.75” CS steel pipe, asphalt enamel 4.5 mm, LDPU 1”, CWC 2” 190 pcf

Pipe 12.75” dia, Asphalt Enamel 4.5 mm,

LDPU 1”, CWC 2” : 190 pcf, plastic wrap

curing

SERVICES

Heat Insulation services (J/O LOGSTOR AS) :

Low density PU for on-shore

High density PU for offshore

Multi layer PP coating

Concrete Weight Coating :

Impingement type with plastic wrap curing, complete with wire-mesh reinforcement

Background: 20” dia, CWC 2” 190 pcf (TTU Tuban, 2008)

Pipe 20” dia, CWC 2” :

190 pcf, plastic wrap

curing

INSTALLED CAPACITIES

PIPE MAKING: OD : 4” UPTO 80”

W.T. : 0,25” UPTO 1”

GRADE : GR-B UPTO X70

Capacity : 200.000 Mtons/year

Typical 20” OD x 0.5” x X-65 60

jts/day in one forming machine.

Background: 30” dia., epoxy paint coated

INSTALLED CAPACITIES

FBE/3LPE/3LPP coating

OD : 2” UPTO 60”

Capacity : 5000 sqm/day

Typical 20” OD (1.6 sqm/m)

FBE : 250 jts/day (700mm)

3LPE/3LPP : 250 jts/day (1.5 mm)

Background: 4” dia, 3LPP coated pipe

INSTALLED CAPACITIES

Internal/external epoxy paint

OD : 4” s.d. 80”

Capacity : 2500 sqm/day

External Asphalt Enamel or CTE

OD : 2” UPTO 60”

Capacity : 5000 sqm/day

Typical 20” OD (1.6 sqm/m)

CTE/AE : 250 jts/day

Background: 4” dia, 3LPE coated, CWC coated (CICO 2010)

INSTALLED CAPACITIES

Cement lining

OD : 4” UPTO 80”

Capacity : 200 Cu. m/day

Concrete Weight Coating

OD : 4” UPTO 80”

Capacity : 1000 Cu. m/day

Typical 20”OD (2” thickness)

CWC : 250 – 300 jts/day

Background: fabricated coupling for water service

PRODUCTION FACILITIES

6 lines Pipe Making Machine

1 line FBE/3LPE/3LPP Machine

1 line CTE/AE Machine

1 line PU/PP Insulation Machine

1 line Concrete weight coating machine

1 line cement mortar lining

1 line internal painting with mechanical blast cleaning machine

Background: 20” dia, 44 mm PU Coated (80 kgs/m3), cast mold, easy for surface inspection (MCL 2010)

Coated Pipe

Storage Area

05 Februari 2008 PT INDAL STEEL PIPE

STORAGE

&

CURING AREA

PIPE MAKING FACILITIES

SPIRAL PIPE MACHINE

END BEVEL

X-RAY

HYDROTEST

OFF-LINE UT

LABORATORY

Pipe forming machineHRC storage

SAW seam annealer for sour serviceOn-line UT for Long., Transverse, Lam on HAZ

Hydrostatic tester

Off-line UT probes for longitudinal and

transverse defects inspection on weld

FBE/3LPE/3LPP

THERMAL CHARACTERISTIC TEST (DSC)

MOISTURE CONTENT TEST

TENSILE & ELONGATION TEST

CATHODIC DISBONDING TEST

PEEL ADHESION TEST

Temperature

INDUCTION HEATING

TEMP. UP TO 230ºC

Induction Heating

EPOXY PRIMER

SPRAY

Epoxy Powder Spray & Adhesive Extrusion

Adhesive Extrusion

Polypropylene Extrusion

WATER QUENCHING

Water Quenching

Holiday Test

PU/PP INSULATION

IN COOPERATION WITH LOGSTOR AS :

CAST AND WRAP ON LINEPIPE

PIPE TO PIPE INJECTION

BEND AND FITTING

FIELD JOINT

ON-SHORE

OFF-SHORE

Background : 24” dia. PU coated, HDPE Jacket, pipe to pipe injection

INTERNAL EPOXY PAINT

INTERNAL BLASTINGInternal cleaning with mechanical

grit blasting, SA 2 ½, profile 50 –

75 mm

EXT. MULTILAYER PAINT

ASPHALT ENAMEL

CEMENT MORTAR LINING

BY CENTRIFUGAL SPINNING MACHINE

CONCRETE WEIGHT COATING

Pipe 20” dia, CWC 2” :

190 pcf, plastic wrap

curing

Pipe 12.75” dia, Asphalt Enamel

4.5 mm, LDPU 1”, CWC 2” :

190 pcf, plastic wrap curing

STORAGE AREA

Open storage : 52000 sqm

Expandable to 75000 sqm

SPECIAL PRODUCTS

Piling pipe, SAWH 32” dia, 47 m length, 3LPE

SPECIAL PRODUCTS

3LPE ON LARGE Y

TTU TUBAN P/L

26 August 2010 PT INDAL STEEL PIPE

BALONGAN 2004

API 5L X52 PSL2 :

24” Dia x 12.7 mm x 10460 m + 3LPE 1.5 mm + CWC 190 PCF 1.5”

32” Dia x 15.8 mm x 15430 m + 3LPE 1.5 mm + CWC 190 PCF 2.75”

PROJECT REFERENCES

SAWH for Sour service

SAWH for Offshore ONWJ

16” Bravo Junction to MM Flow

station

SAWH for Gas Pipeline SSWJSAWH for Oil Pipeline CPI

PT INDAL STEEL PIPEManufacturer Of Line Pipes And Applicator Of Anti Corrosion, Heat Insulation,

And Concrete Weight Coatings

Address:

Maspion Plaza 16th. Floor

Jl. Gunung Sahari Raya Kav. 18

JAKARTA 14420

INDONESIA

Ph. +62 21 6470 1000

Fx. +62 21 6470 1066

E-mail : isp-aneka@maspionjkt.co.id; ispaneka@yahoo.co.id

Contact person :

Edward Sudarmawan

General Manager Marketing

E-mail : edward_sudarmawan@yahoo.com

Mobile : +62 816 780 987

Contact us :

This presentation is prepared by

Siens Harianto, On December 21, 2010