responsibility matrix 1of apqp

Work Instruction for Responsibility Matrix of (APQP)Purpose: To define the rank of new product for development & activities & responsibilities for product development, Engg.change and any process change of existing items. Scope: This WI is applicable for development of new product, Engg.change and any process change of existing items. And where any confusion refer procedure PR: CM: 10 Method: Description, Rank of development and responsibility is defined as below S.NO. Description

Rank of DevelopmentAA A B C Mkt. Design & Dev. Production

ResponsibilityPurchase Materiel Reicept Percurment Inspection Tool Management Maintence Calibration Tool Room QA

Planning programme1 2 3 4 5 6 7 8 9 Receipt of RFQ / self design and development idea Formation of CFT Listing of customer wants/need/desire Feasibility Review Submission of quotation and Contract Review Timing chart / Plan Design goals Design consideration / Govt. regulation / Priorities Customer need/ Wants/ Desire/ Past problem History/ review /refelection in new project Reliability and Quality goals ( Develop product specification linked to customer) Develop Product and Process concept Preliminary bill of materials Preliminary Process Flow Tool /jig/ fixture mapping Preliminary listing of special product and process characterstics Program Risk Evaluation and approval 3-D Math data (analysis with enviornment / package data), Drawing GD & T, Matching dimension with tear down part (child part) DFMEA Design verification Design Reviews Design Change History /ECN Prototype build / Time plan / Prototype Control Plan / Testing of prototype Product Drawings and specification / Tool Go- Ahead Engineering Drawings (Tools drawing, tool materials and specification) Tool / Jig progress Check ( Tool dev plan Vs Actual) Inspection Standards / Tool maturation Report.D:\APQP docum ent\ Special product and process charactestics.xls

D:\ APQP docum ent\ 2CV TARGETS.p pt

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D :\APQP doc en um t\ p du and pro ss co ept.xls ro ct ce nc

D :\AP P do umn Q c e t\ B M O .xls

D:\APQP docum ent\ FLOW DIA.xls

D:\APQP docum ent\ programrisk evaluation.doc

Product Design & DevelopmentD :\APQP doc ent\ um 3d review with envirnom ent.xls

1 2 3 4 5 6

D:\APQP docum ent\ G T.xls D&

D:\APQP docum ent\ dFMEA 4th edition blank.xls

D:\APQP docum ent\ dESIGN VERIFICATI ON CHECK.xls

D:\APQP doc ent\ um design REV IEW c heck .xls

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9

10 13

Process Design & Development1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10 11 12 Product/Process quality system plan ( Process maturation plan ) Process flow chart Floor Plan Layout Charactersitics Matrix Process FMEA / RPN reduction plan Process Change / IPP Pre-Launch Control Plan Work instructions Check sheets MSA / SPC plan (Gages / testing equipment verification) Packaging Specifications

Product & Process ValidationStandarization Review Productivity Goals Product Trail Run Preliminary Process Capability Study Measurement systems Evaluation Production Control Plan Production Validation Testing Production Part Approval Packaging Evaluation Quality Planning Signoff Review with customer Feedback Analysis,corrective action AA A Absolutely New Component:No experience of production That is the part happens to be similar to what had been produced so far but there happens to be large scale difference in raw material machining methodology, in the structure on in the function.

* A component similar to the component produced so far but there happens to be. * That whenever the to be changed in production site. * That whenever the place.country of development happens to be different from the place/country of production. * That whenever the enviornment (Containing contaminants like Metalic chips dust) or else the degress of Moisture Temprature pressure and the safety contents B * That whenever there happens to be Minor Deviation in the component produced so far.(To implement only for inspection of initial product .

C

* That whenever happens to be extremely minor change in detail related to the component, so much so that event the inspection becomes not mandatory (It becomes one of integard to monitoring of the points of variation in regards to 4M)

Prime Responsibility

Co-Responsibility

Point to be implemented

Review Required / Important from discussion view point

Prepared By

Approved By

sponsibility Matrix of (APQP)

Control No:-WI :CM:15 Rev No.:- 000 Effective date:-26.06.08

and any process change of existing items.

any confusion refer procedure PR: CM: 10

Responsibility RemarksLab

Doc Ref

rence in raw material machining methodology, in the structure on in the function.

ature pressure and the safety contents

pection of initial product .

the inspection becomes not mandatory (It becomes one of integard to monitoring of the points of variation in regards to 4M)