smartech heat treatmentsmartechengineering.com/.../smartech_company_profile.pdf · 2016-07-09 ·...

Smartech

Our Profile

Heat treatment

Smartech Engineering and services pvt Ltd, Kakkalur

Smartech About us

• Registered in Sep 2009

• 3 Directors, 20 years work experience in fastener industry (SFL) both in India and abroad with area of specialization in

Smartech Engineering and services pvt Ltd, Kakkalur

abroad with area of specialization in Manufacturing and Quality

• Total employees : 22

• Location: SIDCO industrial estate, Kakkalur

Smartech Milestones

• Company formation & registration Sep 2009

• Plant 1 construction Nov 2009

• Furnace commissioning May 2010

• Bulk production Jun 2010

Smartech Engineering and services pvt Ltd, Kakkalur

• Bulk production Jun 2010

• ISO certification Aug 2011

• Plant 2 construction Sep 2011

• Plant 2 bulk production July 2012

Smartech Products

• CHAIN PLATES

• CHAIN ROLLERS

• FASTENERS - HIGH TENSILE GRADES 8.8,10.9,12.9

• SPRING WASHERS

Smartech Engineering and services pvt Ltd, Kakkalur

SPRING WASHERS

• SPECIAL ELECTRICAL PARTS

• STAMPED PARTS

Smartech Customers

• TIDC Ltd

• Schneider Electric

• Umaa Engineers

• Royal Enfield

• Ramsays Corporation

Smartech Engineering and services pvt Ltd, Kakkalur

• Ramsays Corporation

• Umac auto components

• Sree Aanchaneya Industries

Smartech Process

• Processes

– Neutral Hardening / tempering

• Capacity

– Combined capacity of 150MT per month

Smartech Engineering and services pvt Ltd, Kakkalur

– Combined capacity of 150MT per month

– Spare capacity : 20MT per month

• Furnace type

– Mesh belt furnace with metallic muffle

Smartech Process flow

Pre wash

Hardening

Oil quench

Soap oil wash to remove oil

Continuous mesh belt type, 4 zones

Medium fast quench oil

Smartech Engineering and services pvt Ltd, Kakkalur

Post wash

Tempering

Unload

Pressurised water wash

Continuous tempering furnace with 3

zones

Natural air cooling

Smartech Heat treatment furnace� Max product dia : 24mm

� Max product length : 230mm

� Hardening temperature (max) : 9000C

� Tempering temperature (max) : 6000C

� Atmosphere :

Smartech Engineering and services pvt Ltd, Kakkalur

� Atmosphere : Gas carburising fluid + LPG for neutral hardening/tempering

� Heating type : Electric, HONEYWELL PID controllers with auto tuning and SCR provision

� Quench media: Oil ( Medium fast quench oil)

� Back power : 100% backup power using Diesel generator

Smartech Testing facilities

� Rockwell hardness tester - 4 nos.� Superficial hardness tester - 1 no.� Micro Vickers Hardness tester - 1 no.� Abrasive cutoff machine - 1 no.

Smartech Engineering and services pvt Ltd, Kakkalur

� Abrasive cutoff machine - 1 no.� Linishing machine - 1 no.� Specimen mounting press - 1 no.� Polishing machine - 1 no.

Smartech Quality certification

Smartech Engineering and services pvt Ltd, Kakkalur

Smartech Contact us

� K Ravi Sankar - 98400 84516� P Mariappan - 99405 23946

Smartech Engineering and services pvt Ltd, Kakkalur

� Email : smartechengineering@gmail.com

� website : www.smartechengineering.com