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ZIRCONIUM MILLING TECHNOLOGYMove the world with your hands
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Dear colleagues,
Please allow me to look back on the development history of our milling system.
Five years ago, I had the idea of elaborating zirconium by the means of a manual milling unit. A lot of patience and inventiveness was needed from the rst idea to the actual realization of the milling unit ready for sale. I started with a wooden model and tried out several possibilities, before I developed a working prototype. After two years and 15,000 milled units, the rst unit was ready for sale. Thanks to international teamwork we were able to sell our system in 60 different countries.
This brochure will tell you more about how the machine works. It would be a pleasure for me, if after having read it, you feel like trying out my system.
I am looking forward to your reaction!
Sincerely,
M A N P OW E R Move the world with your hands
This is the motto of our milling system. It provides the technician with the possibility to make high-quality units with his own hands.
The Inventor.
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Headof ce Gais, South Tyrol
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I M P R OV E YO U R
M I L L I N G T E C H N I Q U E
Our product range includes special instruments for milling all kinds of abutments and other demanding works.
Zirconium is one of the oldest and most abundant elements in the terrestrial crust and it is the basis for Zirconium oxid (yttrium stabilized Zirconium dioxid). This rst-class-performance material was successfully used for arti cial limbs and joints in the medical eld in the last decades and now it is also available to the dental industry.
Due to its excellent biological characteristics, Zirconium is nowadays the preferred material for dental restorations. Its use in the dental eld is on the increase since the 1990s. It is assumed that 15,000 to 20,000 units are made in zirconium every day. Laboratory tests revealed that zirconium bridges and metal ceramic bridges on the basis of precious metal alloy show the same fracture resistance.
ZIRCONIA- the ceramic material of the future
MATERIAL AND WORK EXPENDITUREMilling bur consumption: approx. 80-100 units per burMilling time per unit: approx. 10-15 min. per unitTime for modelling: approx. 10-15 min. per unitSinterization cycle: approx. 8 hoursMaintenance: Cleaning and lubricationWear and tear: Wearing parts can be easily exchangedConsumption furnace: 900 WattTotal costs per unit, incl. all costs also ceramic: 15 Preparation: All kinds of preparation possible
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Zirkograph 025 ECO
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Zirconium milling technology.
1. Milling unit Zirkograph 025 ECO 2. Sinter furnace Zirkonofen 600 3. Infrared Predying lamp4. 5th axis5. Assortment of ceramics6. Assortment of stains7. Zirconia blanks8. Colour liquid (for the colorization of zirconia)
SOME COMPONENTS OF THE SYSTEM
Zirkonzahn Ltd offers individual solutions of manual milling technology.
Technical solutions for simple as well as highly complex and demanding constructions.
A wide range of accessory material rounds off the system.
COMPOSITION Speci cationZr O2 (+HfO2) % : Main componentY2 03 % : 4.95 ~ 5.26Al2 03 % : 0.15 ~ 0.35Si02 % : Max. 0.02Fe2 03 % : Max. 0.01Na2 0 % : Max. 0.04Density (g/cm3) sintered 6,05Hardness (HV10) >1250Weibull modulus >10Flexural strength R.T.(MPa)
>1200 (MPa)
ICE ZIRCONIA TRANSLUCENT
ICE ZIRCONIA TRANSLUCENT AND ICE ZIRCONIA PRETTAU
Both ICE Zirconia materials can be used for crowns and bridges. Due to the high level of translucency the Zirconia Prettau is especially
suitable for full zirconia bridges.
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7 8
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32
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4
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8.
1.
Finalize crowns do not elaborate
5.
Finalize margins with Rigid
4.
Apply Rigid T stopping 1 mm above the margin and cure
3.
Apply Rigid T
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Insert bridge pontic (light cure tray material)
6.
Cut bridge pontic
7.
Reconnect bridge pontic (without plaster basis)
Mock-up frame construction.
No limits on the type of preperations.
Round off sharp corners block out undercuts (Vaseline)
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Draw connectors
12.
Cut with tungsten bur
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Cut template
14.
Fix bridge into template
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Double check xed bridge on model
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9. 11.
Mark perimeter on template
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Resin template (Frame)
17.
Marked perimeters
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Milling procedure.
Start the milling process with the 4L bur. Use smaller instruments for ne and nal milling.
6.
Mill down to margin level
5.
Internal milling of crowns
4.
Do not push too much during milling
3.
Remove surplus material of the outer margin
2.
Glue Zirconia block into position at both ends
1.
Mill the outer form by using the bur 4L
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Put the objects under the infrared predying lamp. Overnight sinterization ring cycle approx. 8 hours.
10.
8.
Further detailed internal milling with 2L bur
7.
Precise internal milling and smoothing with 1L bur
Milled unit ready for disconnection
9.
Disconnected bridge with remaining support base ready for immersion into Colour Liquid
Dip into Colour Liquid for 5 seconds
11.
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Yves Probst, ZirconlabWork made out ZirconiaICE Zirconia CeramicsStrasbourgFrance
Cases.
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Georg Walcher, Zirkonzahn100% ZirconiaICE Zirconia CeramicsBruneckItaly
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Xavier BalmesWork made out ZirconiaICE Zirconia CeramicsBarcelonaSpain
Cases.
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Zilio AldoWork made out ZirconiaICE Zirconia CeramicsVeniceItaly
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Establishments & PartnersHeadof ce (South Tyrol):Zirkonzahn GmbH An der Ahr 7I-39030 GaisTel: +39 0474 066660Fax: +39 0474 066661info@zirkonzahn.com
Albania:Sa r SH.P.K.AL-TiranaRr. Naim Frasheri Nr. 259Tel: +355 423 0404Fax: +355 423 8997
Arabic Gulf:ZirkonZahn GulfFaisal ShammaaUnited Arab EmiratesSharja, Al Khan StreetCity Gate Building, #214Mob: +971509436937Tel: +971605549300Fax: +971605560204faisal@zirkonzahnasya.com
Argentina:Zirkonzahn ArgentinaA-T-D zircon divisionChacabuco 8901602 FloridaProvincia de Buenos AiresTel: 54-11-60 09 08 61Tel/fax: 54-11-4795 1589
Asya:Zirkonzahn GmbH Protez San.ve Tic.ltd.sti Dereboyu Cad. No.8D.1 34347 Ortakoy Besiktas Istanbul Tel: +90 2122580009 Fax: +90 2122278810 GSM: +90 5332772991 info@zirkonasya.com
Australia:Zirkonzahn GmbH 3/48 Penshurst St Willoughby NSW 2068 Tel: +61 299670567zirkon@bigpond.net.au
Austria:Zirkonzahn GmbH Am Tristachersteg 19900 Lienz Tel: +39 0474 066660 Fax: +39 0474 066661 info@zirkonzahn.com
Brazil:Talladium do BrasilBR-80810 Merces - CurtibaTel: +51 4130135555comex@talladium.com.brwww.talladiumdobrasil.com.brBulgaria:Dr. Lilia DjurkovaDr. Maria MarinovaDenta LimarBlv. Hristo Botev 138 et-14003 PlovdivTel: +359 32268239 Fax: +359 32664670
Canada:KerenOr Dental StudioMr. Haim Keren 1310 Greene Ave. #540H3Z 2B2 Westmount (Montreal), QuebecCAMr. Haim Keren KerenOr Dental StudioTel: +1 5149897887info@kerenor.ca
Chile:Laboratorio CorpodentCL-Santiago de ChileApoquindo 3401 Of.42(Las Condes)Tel: +56 22313569Tel: +56 998425038Tel: +56 22313572laboratorio@corpodent.cl
China:Beijing Weilande ShanbaCN-100089 BeijingZi Zhu Yuan Road 116Tel: +86 1058930351Fax: +86 1058930353www.bjshanba.comzirkonzahnchina@hotmail.com
Colombia/Venezuela:Zirkonzahn ColombiaMaurizio BarbesiCalle 124 N. 7 C 17Bogota ColombiaTel: +57 15200866Tel: + 57 16203817Fax: +57 15200866zirkonzahncolombia@yahoo.es
Croatia:Apolonia D.O.O.HR- 52220 Labin - KroatienBubrova b.b.Tel: +38 5915003425info@apolonia.hrwww.apolonia.hr
Czech Republic: Ing. Karel UrbanDentackSmrkova 52027361 Velka Dobra Tel: +42 0312242378kurban@volny.cz
Ecuador:Zirkonzahn EcuadorAvenida 10 de Agosto # 5070 y Naciones Unidas, 5o piso, o cina 51QuitoTel: +593 2 2269194Fax: +593 2 2269194zirkonzahnecuador@yahoo.com
France: ATD Techniques Dentaire Yves Probst7 b Rue Albert SchweitzerF-67550 EckwersheimTel: +33 388695544Fax: +33 388693332atd.yves.probst@wanadoo.frwww.zirconlab.com
Germany:Zirkonzahn GmbHEichenstrae 16D-73491 Neuler Tel: +49 7961969818 info@zirkonzahn.de
Greece: Novadental LTD.GR-10432 AthensVeranzerou 23Tel: +30 2105233307Fax: +30 2105237657novadental@ath.forthnet.gr
Hong Kong:Wellspring co. ltd7A Wing Hang Insurance Building11 Wing Kut StreetCentral, Hong KongTel: +852 28504433Fax: +852 28507661wellspring@paci c.net.hkinfo@welldental.com.hk
Hungary:DentAvantgArt Division Kft.Virgvlgyi u. 599400 SopronTel.: +36 99314931Fax: +36 99318647dentav@axelero.hudentav@t-online.huwww.dentavantgart.hu
India:Glaze Dental Depo PVT. LTDIN-401202 ThaneShop NO 9, Ram Rahim ManzilAmbadi Road, Vasai Road(w)Tel: +91 9819368211Fax: +91 26963153glazedepo@yahoo.co.in
Iran:Zirkonzahn IranReselat FreewaySouth Of Ostad Hassan BannaRisse Street, Apt. 211st Floor CeramtebTeheran IranTel: 00982126300429Tel: 00982126300430Fax: 00982122565315Mobil: 00989353720327info@ceramteb.com
Israel:Shenhav-Dental Studio7 Ha-Omanim St.67897 Tel-AvivTel: +972 35620429Fax: +972 35627880shenhavlab@gmail.com
Iran:Zirkonzahn IranReselat FreewaySouth Of Ostad Hassan BannaRisse Street, Apt. 211st Floor CeramtebTeheran IranTel: 00982126300429Tel: 00982126300430Fax: 00982122565315Mobil: 00989353720327info@ceramteb.com
Korea:High Dental Korea Co.,Ltd.# 207, 2dong,ACE hitech, 55-20Mullae.dong 3-gaYeongdeungpo-gu, SeoulTel: +82 27798597Fax: +82 27787459www.hidk.co.krhidk@yahoo.com
Lithuania:OVDVytautas PrakapasLT-03201 VilniusZemaites Str. 26Tel: +370 65258000Fax: +370 52133978vytautas.prakapas@takas.lt
Mexico:Zirkonzahn Mexicoo Mirador del Valle 5577 P AltaVillas de IrapuatoC.P. 36670 Irapuato GuanajuatoMexicoTel: +52 4626222224Tel: +52 4626222228Fax: +52 4621049204 info.mex@zirkonzahn.com
Netherlands: Exeldent Tandtechniek B.V.Sloetweg 89NL-7557 Hengelo Tel: +31 742596670Fax: +31 742596680exeldent@home.nl
Poland:Zirkonzahn Poland 15-102 Biaystok ul. I Armii Wojska Polskiego 9Tel: +48 500123600 AdamTel: +48 501602102 IrekTel: +48 501603603 EdytaFax: +48 0856623608 zirkonzahn@o2.pl
Portugal:DentalRplica, Lda.Luis MacieiraCalada de Carriche Lote 11-11750-053 LisboaTel: +35 1217586269Fax: +35 1217584595dentalreplica@clix.pt
Rumania:Eugen ManolacheStr. Cpt. Av. Marasoiu nr. 30, sector 1 Bucuresti Tel: +40 212311177 Fax: +40 212305809Mobil: +40 727926762jimmy.manolache_2007@yahhoo.it
Russia:RikomElectrodnaya str., 10111141 MoscowTel: + 7 495 672 71 99Fax: + 7 495 306 37 55rikom_info@mail.rurikom-info@hotmail.ru
Serbia:MikodentalM.KosticS. Novakovica 1915000 SabacTel: +381 15345123Fax: +381 15345123mikodental@gmail.com
Slovakia: Stefan SasinekZubn technika - Zeleznicnnemocnica s poliklinikouSancov 110832 99 Bratislavastefan.sasinek@atlas.sk
South Africa:Novadental Laboratory Supplies39 Giles Street CNR Delamere StreetRobertsham, JohannesburgTel: +27 112100400Fax: +27 114333581vyoung@novadental.co.za
Spain:Zirkonzahn Ibrica S.L.U.C/Isaac Albniz, 108210 Barber del VallsTel: +34 937290390 Fax: +34 937290450 iberica@zirkonzahn.com
Syria:Zirkonzahn SyriaAl Razi Street No: 5/2AlepoTel: +963 212120154Fax: +963 212114888Gsm: +963 94440040
Ukraine:Galit DentalZa Rudkoyu 3346003 TernopilTel: +38 0352433807Tel: +38 0352434138Fax: +38 0352430403galit@ternopil.utel.net.uawww.galit.te.ua
United Kingdom:PreciDent Imports Ltd.Ako Schnetz1 Church Lane, St. GeorgeBristol BS5 7AGTel: +44 (0) 117 93 55 33 5Mob: +44 (0) 784 01 35 999Fax: +44 (0) 117 93 55 33 6ako@precident.co.uk www.precident.co.uk
USA:Zirkonzahn USA Inc.6160-B Peachtree Dunwoody Rd., # 200 & 201Atlanta (Sandy Springs), Georgia 30328Tel: +1 8009898931 Fax: +1 8006991813infousa@zirkonzahn.com
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ZIRCONIUM MILLING TECHNOLOGYZirkonzahn GmbH - An der Ahr 7 - 39030 Gais/South Tyrol (Italy)
www.zirkonzahn.com info@zirkonzahn.com T +39 0474 066 660 F +39 0474 066 661
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