antisurge control application (aca) functionality and ... · antisurge and performance control,...

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Antisurge Control Application (ACA) functionality and capabilities Two invariant coordinate systems Reduced head (h r ) versus reduced flow (q r ) Compression ratio (RC) versus reduced flow (q r ) Four lines of protection Surge detect line Open loop response line Surge control line Predictive control line Feed forward control Interactions between multiple antisurge control loops or between antisurge control loop and a performance control loop for increased stability at process disturbances Sequencing Automatic loading and unloading of a compressor in conjunction with its companion performance controller Fallback strategies Continued and stabilized compressor running when one or more of the measurements used for protection fail Calculated variables Invariant coordinate values are meaningless to the operating party; the ACA foresees in calculation of the compressor engineering variables for display purposes Alarms and events Time stamped alarm and event reporting for signaling and troubleshooting purposes Graphical interfaces Hardware platform independent Compressor maps Faceplate Configurator including surge line testing and validation Kabelweg 37 • 1014 BA • Amsterdam • The Netherlands T +31 (0)20 6376 801 • F +31 (0)20 6362 780 • www.control-care.com • [email protected] Renowned control solutions to the Oil & Gas, Chemical and Petrochemical industries world wide Control-Care’s Antisurge Control Application (ACA) protects multi- stage compressors from surge efficiently and reliably. Control-Care’s method of accurately defining the surge line over a wide range of changing process conditions allows setting of the control line for optimum surge protection without unnecessary recycling or blow-off. The entire Control-Care compressor control scheme can include antisurge and performance control, load balancing optimization, compressor auxiliaries sequencing, parametric diagnostics and ESD system interfacing. Critical event (such as a compressor surge) back-up on control system platform High resolution recording of critical parameters, (x) minutes* prior and (y) minutes* after the event In parallel to HMI or stand-alone Surge tester Straight forward surge validation and testing Fully automatic configuration of tested surge points Easy interfacing for surge line modifications Password protected user level access Sequence of event history on control system hardware, time stamped Standard (x) points* history in parallel to HMI or stand alone User friendly application configurator Upper screen provides for loop configuration settings Lower screen shows dedicated loop’s contribution to overall output Projected flow algorithm Enables running without a functioning flow transmitter or even without a flow measurement Compressor performance deviation alarming Expected and actual performance are compared and alarmed in case diverging Application control functions are selectable Customize each application individually by enabling or disabling site specific functionality (no programming) *) Quantity is configurable

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Page 1: Antisurge Control Application (ACA) functionality and ... · antisurge and performance control, load balancing optimization, compressor auxiliaries sequencing, parametric diagnostics

Antisurge Control Application (ACA)functionality and capabilities

Two invariant coordinate systems• Reduced head (hr) versus reduced fl ow (qr)• Compression ratio (RC) versus reduced fl ow (qr)

Four lines of protection• Surge detect line• Open loop response line• Surge control line• Predictive control line

Feed forward control• Interactions between multiple antisurge control loops or between antisurge control loop and a performance control loop for increased stability at process disturbances

Sequencing• Automatic loading and unloading of a compressor in conjunction with its companion performance controller

Fallback strategies• Continued and stabilized compressor running when one or more of the measurements used for protection fail

Calculated variables• Invariant coordinate values are meaningless to the operating party; the ACA foresees in calculation of the compressor engineering variables for display purposes

Alarms and events• Time stamped alarm and event reporting for signaling and troubleshooting purposes

Graphical interfaces• Hardware platform independent• Compressor maps• Faceplate• Confi gurator including surge line testing and validation

Kabelweg 37 • 1014 BA • Amsterdam • The NetherlandsT +31 (0)20 6376 801 • F +31 (0)20 6362 780 • www.control-care.com • [email protected]

Renowned control solutions to the Oil & Gas, Chemical and Petrochemical industries world wide

Control-Care’s Antisurge Control Application (ACA) protects multi-stage compressors from surge effi ciently and reliably. Control-Care’s method of accurately defi ning the surge line over a wide range of changing process conditions allows setting of the control line for optimum surge protection without unnecessary recycling or blow-off.

The entire Control-Care compressor control scheme can include antisurge and performance control, load balancing optimization, compressor auxiliaries sequencing, parametric diagnostics and ESD system interfacing.

Critical event (such as a compressor surge) back-up on control system platform• High resolution recording of critical parameters, (x) minutes* prior and (y) minutes* after the event • In parallel to HMI or stand-alone

Surge tester• Straight forward surge validation and testing• Fully automatic confi guration of tested surge points• Easy interfacing for surge line modifi cations• Password protected user level access

Sequence of event history on control system hardware, time stamped• Standard (x) points* history in parallel to HMI or stand alone

User friendly application confi gurator• Upper screen provides for loop confi guration settings• Lower screen shows dedicated loop’s contribution to overall output

Projected fl ow algorithm• Enables running without a functioning fl ow transmitter or even without a fl ow measurement

Compressor performance deviation alarming• Expected and actual performance are compared and alarmed in case diverging

Application control functions are selectable • Customize each application individually by enabling or disabling site specifi c functionality (no programming)

*) Quantity is confi gurable