apax-5000 pac product introduction
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APAX-5000 PAC Product Introduction. CC Lin APAX PSM. Agenda. Product Overview Product Position Product Line Introduction & Application Competitors Analysis Product Target Market Reference Reference Application. Advantech APAX-5000 Overview. - PowerPoint PPT PresentationTRANSCRIPT
APAX-5000 PAC Product Introduction
CC Lin APAX PSM
AgendaAgenda
•Product Overview •Product Position •Product Line Introduction & Application •Competitors Analysis•Product Target Market Reference •Reference Application
Multi-domain functionality : Logic, continuous and motion control on a single platform Open, modular architectures :De-facto standards for network interfaces and protocols Single multi-discipline development platform : Common tag name and a single database Software tools : Process flow across several machines or process units
Multi-domain functionality : Logic, continuous and motion control on a single platform Open, modular architectures :De-facto standards for network interfaces and protocols Single multi-discipline development platform : Common tag name and a single database Software tools : Process flow across several machines or process units
Advantech APAX-5000 OverviewAdvantech APAX-5000 Overview
Continuous processes
(PID , Batch )
APAX Controller Application PositionAPAX Controller Application Position
Discrete control(On/Off , motion )
Information Process (HMI , Recipe , Video )
Honeywell HC900 Siemens S7
-300
Beckhoff CX
GE RX3i
NI Compact point
APAX-5520
APAX-5520
APAX-5570APAX-5570
ICPDAS X8000
APAX Controller Performance APAX Controller Performance
IO Point
Performance ( IO Scan , Control )
APAX-5000
ADAM-55X0
ICPDAS PAC
Beckhoff CX
Siemens S7 -300
PAC Controller : •Standard : 4 Models•Multi-Function : 4 Models•Standard : 2 Models (Q4 )
Remote Control IO Coupler :•ModBus/TCP RIO•Ethernet/IP RIO (Q4)
IO Modules :•AIO , DI , DO , DIO , Relay : 6 Models•RTD , T/C , AI , PI : 4 models ( Q4, ES ready by order)
Motion Interface •AMONet Master (Q4)
APAX Product Launch-2009 APAX Product Launch-2009
APAX Product Launch in Sep. APAX Product Launch in Sep.
APAX-5520CE : Cost effective PAC System
APAX-5570XPE : High performance PAC system
APAX-5070 : FielsBus Solution :ModBus/TCP Remote control IO
APAX-5520KW : KW SoftLogic PAC system
APAX-5000 Controller Family -StandardAPAX-5000 Controller Family -Standard
Spec./Model APAX-5520CE APAX5570/71XPE APAX-5520KW APAX-5070
Processor CPU XScale PXA270
520MHzCeleron M 1/1.5 GHz
XScale PXA270 520 MHz
Non-Controller
OS WinCE WinXPe WinCE
Storage Flash memory / CF Flash memory /SD Flash memory / CF
Local display I/F VGA DVI/VGA VGA
USB USB 1.1*1 USB2.0*4 USB1.1*1
Program execution (mS/1K Instruction )
<1mS ( User’s AP)
<1mS( User’s AP) <=1mS <1mS
PID Control Loop User’s AP User’s AP 32
Communication Ethernet 10/100M *1 10/100/1000M *2 10/100M*1 10/100M*1
Modbus/TCP Master/slave Master/slave Master/slave Slave
COM Port (Modbus/RTU)
1(Master/slave or user defined )
2(Master/slave or user defined )
1(Master/slave or user defined )
Local IO Bus 100Mbps 100Mbps 100Mbps 100Mbps
APAX-5000 Controller Family : StandardAPAX-5000 Controller Family : Standard
Spec./Model APAX-5520CE APAX5570/71XPE APAX-5520/21KW APAX-5070
Local IOs Capability Local IO Modules 32 32 32 32
Local AIO Modules 16 16 16 16
Local Total IO (AIO) pts 768(192) 768(192) 768(192) 768(192)
Remote IOs capability ( Support Modbus/TCP , RTU devices & IO Modules)
Ethernet Remote IO
Nodes 1024 1024 1024
Recommended Nodes 10 10 10
RS-485/CANOpen Remote IO
Nodes 63 63 63
Software Control Software Win32 VC+
+ ,VS .NetWin32 VC++ ,VS .Net SolfLogic : KW
SCADA/HMI Software LogicView WebAccess
WebAccessADAMView
LogicView
Video surveillance IP-Cam OCX , SDK
APAX-5000 Controller Family: Multi-Function APAX-5000 Controller Family: Multi-Function
Spec./Model Dual CPU APAX-5520CE
Dual CPU APAX-5520CE . 5520KW
Dual CPU APAX5570XPE, 5520CE
Dual CPU APAX-5570XPE,5520KW
Function •Dual Task•Control/HMI
•Dual Task•Control/HMI
•Dual Task•Control/HMI
•Dual Task•Control/HMI
Dual CPU platform
Backup Platform
Spec./Model Two platform APAX-5520CE
One Platform Dual CPU APAX, 5520CE
One Platform APAX-5520KW
Two Platform APAX-5570XPE
Function •Cold Standby•Hot Standby
•Cold Standby•Hot Standby
•Cold Standby •Cold Standby•Hot Standby
Backup AP User’s defined •User’s defined •Example Program
•User’s defined
APA-5000 Controller APA-5000 Controller APAX-5520CE : Cost effective PAC Key Features :
•WinCE-based Control Platform •Flexible IO connection for easily wiring •1 mS Real-time IO access time •Support Windows .Net Class Library•Dual CPU design for multi-function application
Application :•MA :Sequence or Process control machine & equipment•FA : Cell controller •EFMS :RTU ( Remote Terminal Unit)
Target Customer/Service offering : •KAs : Machine Maker , Solution provider Site training & service•Channels with technical support Product training
Value Proposition :•Compact size & flexible IO Architecture •Cost effective in AIO processing application•High Value/Cost ratio
Pack selling:FPM-3060G
APAX-5570XPE : High Performance PAC Key Features :
•WinXPe-based Control Platform •Flexible IO connection for easily wiring •1 mS Real-time IO access time •Support Windows .Net Class Library•Support AMONet motion control •Dual/Triple CPU design for multi-function application
Application :•MA :Non Machine tool machine & equipment•FA : Production Line /Facility controller •EFMS : Waste water/ tunnel combine with Video , audio
Target Customer/Service offering : •KAs : Machine Maker , Solution provider Site training & service•Channels with technical support Product training
Value Proposition :•Powerful processor & flexible IO Architecture•Distributed AMONet Motion solution •WinXP API32 application function
Pack Selling:•FPM-3060G•FPM-3120
APA-5000 Controller APA-5000 Controller
Different Couplers with Same I/ODifferent Couplers with Same I/O
Same I/O modules
And More ….
I/O modules can link to different protocol networks
APA-5000 FieldBus Solution APA-5000 FieldBus Solution
APA-5000 FieldBus Solution APA-5000 FieldBus Solution APAX-5070 : ModBus/TCP Remote IO Coupler Key Features :
•Ethernet-based ModBus/TCP Slave IO •Flexible IO connection for easily wiring •1 mS Real-time IO access time •Daisy chain design to save wiring •As a redundant RIO interface module
Application :•MA :As a control IO unit connecting to operator panel •FA : As a remote IO connecting to PLC or SCADA station •EFMS : As a DAC device
Target Customer/Service offering : •ADAM Channel eDM & marketing material •PLC Channels eDM & marketing material
Value Proposition :•flexible IO Architecture for fast installation & wiring •Cost effective used in analog data application •Modbus OPC support in SCADA station
Pack Selling:•TPC-870H•TPC-662G
APAX-5520KW SoftLogic PAC system Key Features :
•IEC61131-3 5 programming language : LD,FBD,SFC,IL & ST •Flexible IO connection for easily wiring •1 mS Real-time IO access time •Up to 32 PID loops With Auto-Tuning •Dual CPU architecture •Install into APAX-5570XPE for advance application
Application :•MA :Hybrid application Machine : Furnace , Batch , Reactor , Semi-com •FA : Clear room facility system , Production line •EFMS : RTU
Target Customer/Service offering : •ADAM Channel eDM & marketing material •PLC Channels eDM & marketing material
Value Proposition :•SoftLogic function combine with HMI function •Provide multi-CPU combination for versatile application
APA-5000 Controller APA-5000 Controller
APA-5000 Controller APA-5000 Controller
Scan Time of Program(Sec )
PID Loops 16 248
0.5
32
2.0
1.5
1.0
Temperature Level
Pressure Flow
Recommend Caution Inhibit
PID Loops Performance
APAX-5521KW SoftLogic PAC system w/CANOpen Key Features :
•IEC61131-3 5 programming language : LD,FBD,SFC,IL & ST •Flexible IO connection for easily wiring •1 mS Real-time IO access time •Up to 32 PID loops application •Dual CPU architecture •Install into APAX-5570XPE for advance application •Support CANOpen for Motion Application
Application :•MA :Motion application Machine : GMC machine
Target Customer/Service offering : •KAs : Machine maker CANOpen technical service•Production Equipment Totally solution bundling service
Value Proposition :•SoftLogic function with HMI function together •CANOpen Motion solution ready •Provide multi-CPU combination for versatile application
APA-5000 Controller APA-5000 Controller
APAX-5000 Controller Family :Multi-Function APAX-5000 Controller Family :Multi-Function
APAX-5520CEAPAX-5520CE
APAX-5520CE APAX-5520KW
•Dual Tasks application •Control/HMI function independent
•Dual Tasks Application •Control/HMI function independent
Dual CPU Platform : APAX-5520
FPM-3060G
Typical Application :Batch Control •Function : Logic & PID Control •Application : Food , Pharmaceutical Reactor , Furnace
APAX-5000 Controller Family:Multi-Function APAX-5000 Controller Family:Multi-Function
APAX-5570/71XPEAPAX-5520/21CE
APAX-5570/71XPEAPAX-5520/21KW
•Dual Tasks application •Control/HMI function independent
•Dual Tasks Application •Control/HMI function independent
Dual CPU Platform : APAX-5570 , 5520
FPM-3120
Typical Application : Machine Automation •Function : Logic & PID Control •Application : Semi-con. Packaging & Testing
APAX-5000 Controller Family :Multi-Function APAX-5000 Controller Family :Multi-Function
APAX-5520CEAPAX-5520CE
APAX-5520KW APAX-5520KW
•User’s defined backup function •Cold/Hot standby
•Advantech’s defined •Cold standby function •Backup switch time : 1.5 sec
Backup System Platform : Single Platform
FPM-3060G
Typical Application : Batch & motion control•Function : Logic & PID Control •Application : Heat Treatment Furnace , Glass Production
APAX-5000 Controller Family :Multi-Function APAX-5000 Controller Family :Multi-Function
APAX-5520CEAPAX-5520CE
APAX-5570/71XPE+5520KWAPAX-5570/71XPE+5520KW
•User’s defined backup function •Cold/Hot standby
•Advantech’s defined •Cold standby function •Backup switch time : 1.5 sec
FPM-3120
Backup System Platform : Dual Platform
Typical Application : EFMS•Function : Logic & PID Control •Application : Tunnel Application ,
Flexible Topology for IO ExpansionFlexible Topology for IO Expansion
Line/Bus Topology
Tree/Star TopologyLocal bus expansion:
• Maximum 32 I/O modules • Maximum 16 AI/O modules (Max 10 AIO with single
power module)Remain real-time performance with remote
expansion• Standard industrial cable to connect backplanes (Suggest
CAT 6)• Unmanaged industrial Ethernet Switch for tree or star
topology
APAX-5000 Controller IO Modules APAX-5000 Controller IO Modules
Changeable CPUs with the Same I/OChangeable CPUs with the Same I/O
Same I/O modules
APAX-5570/5571
APAX-5520
APAX-6570
APAX-5000 Controller IO Modules APAX-5000 Controller IO Modules
APAX-5000 Controller IO Modules APAX-5000 Controller IO Modules
Spec./Model APAX-5013 APAX5017/17H APAX-5018 APAX-5028
Input Channels/Type 8-ch Input , RTD
(PT50,100,500,1KBelco,NI518)
12-ch Input , mA , V (0-10V,+-10V,0-0.5V0-20mA, 4-20mA)
12-ch input T/C (J,K,R,T,S,B,E ,+-50mV,+-20mA , 4-20mA , 0-20mA)
8-ch Output0-20mA, 4-20mA,0-5V , 0-10V , +-10V
Accuracy % +-0.1 +-0.1(V) +-0.2(mA)
+-0.1(V) +-0.2(mA)
+-0.1
Channel-Configure Yes Yes Yes Yes
Sample time /Sec. 10 12 , 1000(17H) 12
Resolution Bits 16 16 , 12(17H) 12 14
Burn-out ( Up-scale)Shirt-circuit Protect
Burn-out No Burn-out Shirt-circuit Protection
Failure mode Last Value Last Value Last Value Last Value
Analog Input/Output Modules
APAX-5000 Controller IO Modules APAX-5000 Controller IO Modules
Spec./Model APAX-5040 APAX5045/46 APAX-5060 APAX-5080
Input Channels 24-ch In. DC24V 12-ch In./12-ch Out
24-ch output ( 5046)12-ch Relay out 4-ch DI , 4-chDO
4/8-ch Counter
Type Sink/Source Sink/sourceSink(5046)
Relay ( Form A) Sink/Source
Logic 0 , 1Load Voltage
-5-+5V(0),15-30V(1)
-5-+5V(0),15-30V(1)24VDC(5046) 250VAC , 30VDC
0-3V(0) , 10-30V(1)
Counter rangeFrequency
32Bit 1MHz
Rated Output Amp. 0.5A 0.5A 5A 0.5A
Over Voltage Protection
Yes Yes N/A Yes
Shirt Circuit Protection
N/A Yes N/A Yes
Thermal shutdown Protection
N/A Yes(5045) N/A Yes
Digital Input/Output Modules
Clamp Type TerminalClamp Type Terminal
User-Friendly Design for I/OUser-Friendly Design for I/O
Writable Paper with Wiring Diagram Color-matched Terminal and Label
Self-troubleshooting LEDHot-Swappable
APAX-5000 Controller IO Modules APAX-5000 Controller IO Modules
Certification: proven robust designCertification: proven robust design EMC (Electromagnetic Compatibility)
– EMS (Noise immunity): testing according to IEC 61000-4-2 ~ 61000-4-6
– EMI (Emitted interface) testing according to EN 55011 class A
Shock Resistance– testing according to IEC 60068-2-27
Vibration Resistance (Operating)– testing according to IEC 60068-2-6 and IEC 60068-2-64
High/Low Temperature– testing according to IEC 60068-2-1, IEC 60068-2-2 and IEC 60068-2-3
I/O Module Characteristic Curve– design according to IEC 61131-2, type 1
APAX Controller V.S. Other ControllersAPAX Controller V.S. Other ControllersSpecification APAX-5000 ICPDAS PAC
X8000Beckhoff PACCX1010
PLC
Control performance Better Poor Better Better
Control Scan rate (/1K instruction )
<=1mS >50mS <1mS <5mS
Local IO Modules (points)
Up to 32(768) Up to 7 (224) >32 32 ( 960)
Local Bus extension 100 M No 100 M No
RIO Modbus/RTUModbus/TCP
Modbus OPC Fieldbus Per
IO Hot Swap Yes No yes No , few
Storage card CF/SD CF CF No
CPU Intel AMD Intel Perperoly
Multi-CPU Up to 3 CPUs 1 1 1
Power supply input Dual Dual One One
Software Supported .Net ,SolfLogic , SCADA/HMIVideo
.Net SolfLogic or SCADA
.Net SolfLogic Poor SCADA
Ladder
APAX Target Market Reference APAX Target Market Reference
Machine Automation
MA GMC (General Motion)•Semi-con. Testing•Packing•Printing
MA w/Process•Semi-com Packaging•Plastic•Rubber•Chiller•Chamber•Reactor
Factory Automation
EFMS
•Ultra Pure Water Treatment RTU •Waste water Station RTU •Tunnel facility RTU
•Production Information•Convey control•Shop flow control•Water treatment •Warehouse
Target Application Reference - Batch Control(Concrete Batch Control System)Target Application Reference - Batch Control(Concrete Batch Control System) Replace PLC+IPC Architecture by
Single Control Platform– Resolve the Communication Issue
between PLC and IPC– SoftLogic Control Program and
HMI Software are Running on integrated PAC system simultaneously
HMI Software– Recipe Selection– Start / Stop Control– Manufacturing Data Review
SoftLogic Control Program– High Speed AI Module APAX-
5017H for Real-time and Precise Weight Measurement
– Structure Text Programming Language for Weighing Algorithm
Remote Monitoring Real-time Data from Control Center by Modbus/TCP Protocol
Target Application Reference - Batch Control(Concrete Batch Control System)Target Application Reference - Batch Control(Concrete Batch Control System)
Hi-speed AI for Weight Measurement
Load / Unload Control for Materials
Analog InputAPAX-5017H
Digital OutputAPAX-5046
Digital InputAPAX-5040
Start / Stop SW, Pause Load SW, Unload SW
Modbus/TCP
APAX-5570XPE+APAX-5520KW
Control Center
FPM-3150G (Local HMI)
Target Application Reference– Facility Monitoring(Train Station Facility Monitoring System)Target Application Reference– Facility Monitoring(Train Station Facility Monitoring System)
Monitoring train station’s water, air conditioner, lighting, fire control, power line, security access & surveillance
Water Treatment System
Wastewater Treatment System
Air Conditioner System
Fire Control System
Power Line System
Security Access & Surveillance
Cen
tral C
on
trol S
ystem
APAX-5000 Segment stage Data Collection
Water, Air Conditioner, Lighting,Fire- control, Power Line
。。。。
Analog I/O , Digital I/O, Analog I/O , Digital I/O, TemperatureTemperature
Water, Air Conditioner, Lighting,Fire- control, Power Line
Analog I/O , Digital I/O, Analog I/O , Digital I/O, TemperatureTemperature
Local HMILocal HMI
APAX-5000 Segment stage Data Collection
SCADA Monitor Center (Redundancy)
Target Application Reference– Facility Monitoring(Train Station Facility Monitoring System)Target Application Reference– Facility Monitoring(Train Station Facility Monitoring System)
WebAccess, Browser-based HMI/SCADA Software
WebAccess, Browser-based HMI/SCADA Software
Target Application Reference– Facility Management System(Semi-con. Facility Monitoring & Control System)Target Application Reference– Facility Management System(Semi-con. Facility Monitoring & Control System)
Ultra Pure Water System
Ultra Pure Water System
Clean Room SystemClean Room System
Waste Water Treatment SystemWaste Water Treatment System
Target Application Reference– Facility Management System(Semi-con. Facility Monitoring & Control System)Target Application Reference– Facility Management System(Semi-con. Facility Monitoring & Control System)
APAX-5520KW
APAX I/O APAX I/O
APAX Local Bus
APAX-5520KW
ModbusMeter
3’rd partyModbus Device
Modbus/RTU
Internet
Client Stations
Ethernet (Modbus/TCP,UDP)
APAX-5070
Local HMI
Supervisor Station(SCADA Node)
UNO-3000
I/O Device
ControlandMonitoring
Management
APAX-5000
3’rd partyModbus Device
Target Application Reference– Facility Management System(Semi-con. Facility Monitoring & Control System)Target Application Reference– Facility Management System(Semi-con. Facility Monitoring & Control System)
Contact InformationContact InformationCC Lin, PAC Product Sales Manager VOIP: 511-2382 E-mail: [email protected] Lin, PAC Marketing Communication VOIP: 511-2336 E-mail: [email protected] Juan, APAX PD Manager VOIP: 511-2175 E-mail: peishan.juan @advantech.com.twKunyu, APAX-5000 series Product Manager VOIP: 511-2852 E-mail: [email protected] Su, ADAM-5000/APAX-6000 series Product Manager VOIP: 511-2985 E-mail: [email protected]
Thank you!Thank you!