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Keynote Address March 11 – 14, 2007 ARCHIVE 2007 “THE IMPACT OF NEW APPLICATIONS AND INCREASING DEVICE COMPLEXITY ON THE FUTURE OF TESTINGSteven R. Appleton Chairman, CEO and President, Micron Technology ABSTRACT HE EMERGENCE OF CONSUMER APPLICATIONS, coupled with advances in highly integrated packages, has significantly changed both the economic equation and the technical challenges for testing new complex devices. The wide variety of applications requiring various levels of quality and reliability, combined with their vastly different product life cycles, also poses a need to rethink the industry's historical perspective of "one size fits all". We will explore these topics in light of current market trends and their impact on test costs and strategies moving forward. COPYRIGHT NOTICE The papers in this publication comprise the proceedings of the 2007 BiTS Workshop. They reflect the authors’ opinions and are reproduced as presented , without change. Their inclusion in this publication does not constitute an endorsement by the BiTS Workshop, the sponsors, BiTS Workshop LLC, or the authors. There is NO copyright protection claimed by this publication or the authors. However, each presentation is the work of the authors and their respective companies: as such, it is strongly suggested that any use reflect proper acknowledgement to the appropriate source. Any questions regarding the use of any materials presented should be directed to the author/s or their companies. All photographs in this archive are copyrighted by BiTS Workshop LLC. The BiTS logo and ‘Burn-in & Test Socket Workshop’ are trademarks of BiTS Workshop LLC. T

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Page 1: ARCHIVE 2007 - TestConX | Connecting electronic test ... · Keynote Address March 11 - 14, 2007 9 Real-Life Testing Summary 1. Testing today must extend beyond the lab and include

�� ���� Keynote Address

March 11 – 14, 2007

ARCHIVE 2007

“THE IMPACT OF NEW APPLICATIONS AND INCREASING DEVICE COMPLEXITY ON THE FUTURE OF TESTING”

Steven R. Appleton Chairman, CEO and President, Micron Technology

ABSTRACT

HE EMERGENCE OF CONSUMER APPLICATIONS, coupled with advances in highly integrated packages, has significantly changed both the economic equation and the technical challenges for testing new

complex devices.

The wide variety of applications requiring various levels of quality and reliability, combined with their vastly different product life cycles, also poses a need to rethink the industry's historical perspective of "one size fits all".

We will explore these topics in light of current market trends and their impact on test costs and strategies moving forward.

COPYRIGHT NOTICE

The papers in this publication comprise the proceedings of the 2007 BiTS Workshop. They reflect the authors’ opinions and are reproduced as presented , without change. Their inclusion in this publication does not constitute an endorsement by the BiTS Workshop, the sponsors, BiTS Workshop LLC, or the

authors.

There is NO copyright protection claimed by this publication or the authors. However, each presentation is the work of the authors and their respective companies: as such, it is strongly suggested that any use

reflect proper acknowledgement to the appropriate source. Any questions regarding the use of any materials presented should be directed to the author/s or their companies.

All photographs in this archive are copyrighted by BiTS Workshop LLC. The BiTS logo and ‘Burn-in & Test Socket Workshop’ are trademarks of BiTS Workshop LLC.

T

Page 2: ARCHIVE 2007 - TestConX | Connecting electronic test ... · Keynote Address March 11 - 14, 2007 9 Real-Life Testing Summary 1. Testing today must extend beyond the lab and include

20072007Keynote Address

March 11 - 14, 2007 1

Steve AppletonChairman, CEO, President

Impact of New Applications and Increasing Device Complexity on the Future of Testing

Burn-in and Test Socket WorkshopMarch, 2007

Why Test?

(x) (x)

(x) (x) =90 Day

WarrantiesOR

Page 3: ARCHIVE 2007 - TestConX | Connecting electronic test ... · Keynote Address March 11 - 14, 2007 9 Real-Life Testing Summary 1. Testing today must extend beyond the lab and include

20072007Keynote Address

March 11 - 14, 2007 2

New Mobile Applications

MobileDRAM

Managed NAND

MultichipPackage

4 Gb NAND +

1Gb Mobile DRAM

CellularRAM™

Image Sensor

Image Sensor

Flash Card

New Automotive Applications

HeadlampControl

LaneDepartureWarning

OccupantClassification

System

Urban Cruise Control

SignRecognition

Current Applications

Next GenerationAdaptiveCruise Control

Night Vision

Drowsy Driver

Lane ChangeAssist

Multi-Application Cameras

Driver Recognition

Page 4: ARCHIVE 2007 - TestConX | Connecting electronic test ... · Keynote Address March 11 - 14, 2007 9 Real-Life Testing Summary 1. Testing today must extend beyond the lab and include

20072007Keynote Address

March 11 - 14, 2007 3

New Medical Applications

Capture

Sources: IDC, Micron Market Research

Worldwide Digital Imaging Forecast

* Worldwide Digital Image Capture Volume by Device; Camera Phones, Digital Still Cameras & Digital Camcorders** Worldwide Personal Video Capture Volume by Device; Camera Phones, Digital Still Cameras & Digital Camcorders

2005 2010284 Million GB 2 Billion GB

Still Images*

2005 201015 Billion GB 27 Billion GB

Video**

2005 2010542 Million 2 Billion

CMOS Image Sensor Units

Page 5: ARCHIVE 2007 - TestConX | Connecting electronic test ... · Keynote Address March 11 - 14, 2007 9 Real-Life Testing Summary 1. Testing today must extend beyond the lab and include

20072007Keynote Address

March 11 - 14, 2007 4

Move

13.8%

20052010

37%

Worldwide BroadbandHousehold Penetration*

Source: Micron Market Research

* Broadband includes Cable, DSL and IPTV Subscribers**Communications (mobile handsets, LAN switches, LAN Routers, etc.)

2005 20102 Billion 112 Billion

User-generated Video Downloads/Views

2005 2010.012 Billion GB 2 Billion GB

Estimated Size of These Downloads/Views

2005 201011 Million GB 131 Million GB

DRAM in Communications**

Store

9.5

7.6

5.7

3.8

1.9

0.01B .06B .16B

1.3B

4.5B

9.2B

Communications Consumer Computing / USB Drives / Flash Cards

2005

2010

Sources: Gartner, Micron Market Research

Worldwide NAND Gigabyte Consumption by Application*

NAN

D C

onsu

mpt

ion

in B

illio

ns o

f Gig

abyt

es

*Worldwide NAND Megabyte Consumption by Application; Communications includes embedded NAND for mobile handsets, other communications devices. Consumer includes embedded NAND for DSCs, DCCs, digital portable players, game consoles, etc.

Page 6: ARCHIVE 2007 - TestConX | Connecting electronic test ... · Keynote Address March 11 - 14, 2007 9 Real-Life Testing Summary 1. Testing today must extend beyond the lab and include

20072007Keynote Address

March 11 - 14, 2007 5

New Complexities

Wafer Sales

2002

Total Test Ships A/F Die Ships

20032004

2005

20062007

Page 7: ARCHIVE 2007 - TestConX | Connecting electronic test ... · Keynote Address March 11 - 14, 2007 9 Real-Life Testing Summary 1. Testing today must extend beyond the lab and include

20072007Keynote Address

March 11 - 14, 2007 6

Environmental Testing

Historical Perspective

Page 8: ARCHIVE 2007 - TestConX | Connecting electronic test ... · Keynote Address March 11 - 14, 2007 9 Real-Life Testing Summary 1. Testing today must extend beyond the lab and include

20072007Keynote Address

March 11 - 14, 2007 7

Test vs. Litho Costs

Source of Litho Costs; ASML Litho Analysis 2/12/07

1986

LITHO TEST

2006

3%13%

Area CAPEX as a % of Total CAPEX

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

FY-01 FY-02 FY-03 FY-04 FY-05 FY-06 FY-07

Frontend

Backend

Page 9: ARCHIVE 2007 - TestConX | Connecting electronic test ... · Keynote Address March 11 - 14, 2007 9 Real-Life Testing Summary 1. Testing today must extend beyond the lab and include

20072007Keynote Address

March 11 - 14, 2007 8

Test as a % of Manufacturing Costs

FY-99FY-00

FY-01FY-02

FY-03FY-04

FY-05FY-06

FY-07

0%

20%

40%

60%

80%

100%

FAB ASSM TEST

NAND - DDR2 Test Cost

NAND

DDR2

Commercial Solution Micron Solution

0

1.1

2.2

3.3

4.4

5.5

Page 10: ARCHIVE 2007 - TestConX | Connecting electronic test ... · Keynote Address March 11 - 14, 2007 9 Real-Life Testing Summary 1. Testing today must extend beyond the lab and include

20072007Keynote Address

March 11 - 14, 2007 9

Real-Life Testing

Summary

1. Testing today must extend beyond the lab and include real life experiences.

2. Not everything needs to last 100 years – there is a cost to ensuring this.

3. Design and manufacturing groups must be joined at the hip when developing test strategies.

4. The consumer product cycle has made everyone an expert – Get use to it.