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Introduction Chapter One

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Page 1: AWS90 Ch01 Intro

Introduction

Chapter One

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Training Manual

Introduction

Welcome!

• Welcome to the ANSYS Workbench Simulation introductory training course!

• This training course covers the basics of using Simulation in performing structural and thermal analyses.

• It is intended for all new or occasional Simulation users, regardless of the CAD software used.– Although some aspects of interfacing with ANSYS will be

covered, this course is not intended for users wishing to work primarily in the traditional ANSYS environment. Those users should consider taking Introduction to ANSYS Parts 1 and 2 Training courses.

– This course covers the Simulation module of ANSYS Workbench. DesignModeler, DesignXplorer, FE Modeler, and CFX-Mesh modules of ANSYS Workbench are covered in separate classes.

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Training Manual

Introduction

Course Objectives

• To teach the basics of using Simulation in the following areas:– General understanding of the user interface, as related to

geometry import, meshing, application of loads and supports, and postprocessing

– Procedure for performing FEA simulations, including linear static, modal, and harmonic structural analyses and nonlinear steady-state thermal analyses

– Utilizing parameters for ‘what-if’ scenarios

– Interfacing with the ANSYS solver for more advanced functionality

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Training Manual

Introduction

Course Materials

• The Training Manual you have is an exact copy of the slides.

• Workshop descriptions and instructions are included in the Workshop Supplement.

• Copies of the workshop files are available (upon request) from the instructor.

• Several advanced training courses are available on specific topics. See the training course schedule on the ANSYS homepage http://www.ansys.com/ under “Training Services”.– DesignModeler and DesignXplorer Training Courses are also

available, which cover usage of these other Workbench modules.

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Training Manual

Introduction

A. About ANSYS, Inc.

ANSYS, Inc.

• Developer of ANSYS family of products

• Global Headquarters in Canonsburg, PA - USA (south of Pittsburgh)– Development and sales offices in U.S. and around the world

– Publicly traded on NASDAQ stock exchange under “ANSS”

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Training Manual

Introduction

… ANSYS Family of Products

ANSYS, Inc. Family of Products include the following:

• ANSYS – Advanced nonlinear mechanical and multiphysics FEA solution capabilities

• ANSYS Workbench – Complete environmentfor geometry modeling, mesh manipulation,structural/thermal analysis, and optimization,which is tightly integrated with CAD packages

• CFX – State-of-the-art CFD solvers, including the coupled, parallel CFX-5 solver

• ICEM CFD – Powerful meshing tools with general pre- and post-processing features,including ICEM CFD for generating complexCFD grids and AI*Environment for creatingwith sophisticated structural FEA meshes

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Training Manual

Introduction

… ANSYS Support Distributors

ANSYS Support Distributors (ASDs)

• Sales and support network for ANSYS

• Over 75 offices worldwide

• Local expertise for ANSYS consulting and training

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Training Manual

Introduction

… ANSYS Support Coordinators

ANSYS Support Coordinator (ASC)

• Contact for ANSYS at your company site

• Focal point for ANSYS correspondence; software updates, error notices, newsletter and other mailings, etc.

For more information about ANSYS and the company:

• www.ansys.com– Where you’ll find the Customer Portal, providing Service Pack

updates, New Features training material, etc.

• On-line documentation

• Training manuals from other ANSYS courses

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Training Manual

Introduction

… Technical Support

• ANSYS, Inc. and ASDs provide a wide range of technical support, training, and consulting services.

• Technical support, software updates, and access to the Customer Portal webpage are provided to companies who are under TECS (Technical Enhancements and Customer Support) maintenance

• Your Support Provider (ASD): ________________________– Technical Support Phone: ______________________________

– Technical Support Email: ______________________________

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Training Manual

Introduction

B. ANSYS Workbench Overview

• What is ANSYS Workbench?– ANSYS Workbench is a new-generation solution from ANSYS

that provides powerful methods for interacting with the ANSYS solver functionality. This environment provides a unique integration with CAD systems, and your design process, enabling the best CAE results.

• ANSYS Workbench is comprised of five modules:– Simulation for performing structural and thermal analyses

using the ANSYS solver

– CFX-Mesh for generating a CFX-Pre mesh for the CFX-5 solver

– DesignModeler for creating and modifying CAD geometry to prepare the solid model for use in Simulation or CFX-Mesh

– DesignXplorer and DesignXplorer VT for investigating the effect of variations input to the response of the system

– FE Modeler for translating a Nastran mesh for use in ANSYS

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Training Manual

Introduction

… ANSYS Workbench Overview

DesignModeler FE Modeler

CFX-Mesh

Simulation DesignXplorer (VT)

ANSYS Workbench

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Training Manual

Introduction

… Simulation Overview

• Analysis types available in Simulation:†

– Linear Stress:• Determines deflections, stresses, factors of safety, etc. based on

standard strength of materials concepts under static loading

– Modal:• Determines natural frequencies of a

system (free vibration), including the effects of loading on a pre-stressed structure.

– Heat Transfer:• Steady-state thermal analyses to

solve for temperature field and heatflux. Temperature-dependent conductivity and convection allowed. Thermal-stress analysissupported as well.

† The list here reflects analysis capabilities possible within the Simulation GUI. Note, however, that the ANSYS license used dictates what functionality is available to the user.

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Training Manual

Introduction

… Simulation Overview

• Analysis types supported by Simulation (cont’d):†

– Harmonic:• Determines structural response of system under sinusoidal

excitation as a function of frequency.

– Linear Buckling:• Determines failure load or safety factor for buckling and its

buckling mode shapes.

– Shape Optimization:• Indicates areas of possible volume reduction based on load paths

through the part using Topological Optimization technology.

– Nonlinear Structural:• Calculates deflections and stresses of system under static loading,

accounting for large deflection effects, plasticity, and contact nonlinearities.

† The list here reflects analysis capabilities possible within the Simulation GUI. Note, however, that the ANSYS license used dictates what functionality is available to the user.

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Training Manual

Introduction

… Simulation Overview

• Although the Simulation GUI will be discussed in detail in Chapters 2 & 3, it is useful to note that it is Tree-Driven:

Model shown is from a sample SolidWorks assembly.

Depending on what is highlighted on the Outline Tree, the available options in the Context Toolbar and Details View will change. The Graphics Window will also update to reflect the part of the branch selected.

The Tree represents the different aspects of the simulation.

All Workbench modules are Tree-Driven, so navigation through the GUI is done through selecting different branches of the “Tree.”

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Training Manual

Introduction

… Simulation Overview

• The user can also access regular ANSYS functionality not otherwise directly accessible from within Simulation– Command objects allow users to stay

in the Simulation environment but access advanced features via ANSYS APDL. The information, stored in a “branch”, can be parameterized and is reused for each analysis.

– The mesh and loads can also be transferred to regular ANSYS easily for further modeling, useful for userscomfortable in the regular ANSYSenvironment

Both of the above topics are addressed inthe Simulation Advanced Training Notes

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Training Manual

Introduction

… Product Configuration

• Types of licenses available for Simulation:– ANSYS DesignSpace Entra

• All DesignSpace capabilities but for parts only.

– ANSYS DesignSpace• Structural capabilities are linear static, modal, and buckling

analyses of assemblies. Thermal and shape optimization included.

– ANSYS Professional• Linear structural (including harmonic) and thermal analyses

– ANSYS Structural• All structural capabilities, including linear and nonlinear

– ANSYS Mechanical (including ANSYS Multiphysics)• All structural and thermal capabilities

– (Other ANSYS licenses are supported for meshing only)

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Training Manual

Introduction

… Product Configuration

• Add-on licenses for Simulation:– Fatigue Module

– Advanced Structural Meshing Module

• Supported Operating Systems:– 32-bit MS Windows 2000, XP Home, XP Professional

– 64-bit SUN Solaris 8

– 64-bit HP HP-UX B.11.0

• FlexLM network licensing used for all ANSYS and ANSYS Workbench products

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Training Manual

Introduction

… Product Configuration

• Because each product has different capabilities, when applicable, features discussed will have a table showing supported licenses in the lower-left corner of the page:– “x” means full support

– “/” means partial support

– blank means no support

• For ANSYS users, the details of underlying ANSYS commands used by Simulation are placed in an appendix. These pages are labeled with:

ANSYS License AvailabilityDesignSpace Entra xDesignSpace xProfessional xStructural xMechanical/Multiphysics x

Advanced ANSYS Details

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Training Manual

Introduction

… CAD System Support

• Simulation Geometry Interface support is below:

– The Geometry Interface license can be run in reader mode for all licenses. The Geometry Interface can be run in plug-in mode for the CAD software listed under “Associative”

• Detailed CAD support listing in Simulation online help

• IGES Geometry Interface reader is free

• On UNIX (Solaris, HP-UX), UG NX 1.0 is supported

• For SolidWorks 2004, Service Pack 4 is required

CAD Source Version Windows Solaris HP-UX AssociativeDesignModeler 9 x x x xPro/ENGINEER 2001, Wildfire (1 and 2) x x x xUnigraphics NX 1.0, 2.0 x x x xSolidWorks 2003 (sp4), 2004 x xInventor R8, R9 x xSolid Edge 15, 16 x xMechanical Desktop 2004 DX, 2005 x xCATIA V4 2.x x x xCATIA V5 R2-R13 xACIS (SAT) 13 x x xParasolid 16.0 x x xIGES 4.0, 5.2, 5.3 x x x

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Training Manual

Introduction

C. Starting Simulation

• There are two methods of launching Simulation:– Directly from CAD system

• Launch Simulation from supported CAD systems under “ANSYS 9.0 > Simulation”

– From within ANSYS Workbench• Launch Workbench in Windows via “Start Menu > Programs >

ANSYS 9.0 > ANSYS Workbench”

• Launch Workbench from supported CAD systems under “ANSYS 9.0 > Workbench”

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Training Manual

Introduction

… Option 1: Directly from CAD

• If Simulation is launched directly from a supported CAD system, the active part/assembly will be brought into Simulation automatically upon invoking “Simulation” from the ANSYS 9.0 pull-down menu, as illustrated below:

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Training Manual

Introduction

… Option 2: From Workbench

• Otherwise, a user may launch Workbench first:– From the main “Start” page, select “Simulation” icon to bring

up a blank Simulation session

– From the Context toolbar, select the active part/assembly under the “Geometry” branch to bring in the CAD geometry

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Training Manual

Introduction

… Launching Simulation

• For supported CAD systems, either method shown on the previous slides may be used to start Simulation.– Supported CAD systems were listed in the Table on Slide 1-18

under “Associative”

– The second option should be used if the CAD system has not been started yet. The part/assembly file can be referenced inside a blank Simulation session via the Context Toolbar, “Geometry > From File…”

• For static files (e.g., CATIA, IGES, SAT (ACIS), or Parasolid), the user must implement Option 2 and launch Workbench first. After a blank Simulation database is opened, the static file can be referenced via the Context Toolbar, under “Geometry > From File…”

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Training Manual

Introduction

D. Workbench Projects

• Because it is very useful for most users to understand that Simulation is a module within ANSYS Workbench, the basics of Workbench and project management will be discussed in this section.

• When ANSYS Workbench is launched, a Start page will be displayed, similar to the one shown below

New sessions can be started by selecting the appropriate icons here

Existing databases can be opened by selecting the type of database first, then selecting previously-opened databases in the window or specifying a different database via the “Browse…” button

Options for Workbench modules can be defined via the “Options…” button, including the ANSYS license used for Simulation (see next slide)

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Training Manual

Introduction

… Options Page

• Before entering Simulation, the current and default licenses may be chosen through the “Options …” button– This is useful for organizations with multiple types of ANSYS

licenses (e.g., DesignSpace, Structural, Mechanical, etc.)

– Preferences for all Workbench modules can also be controlled through this dialog box

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Training Manual

Introduction

… Workbench Databases

• There are various types of files used by Workbench, each differentiated by the file extension:– .wbdb: Workbench Project database, which keeps track of all

of the different types of Workbench databases in a “Project”

– .dsdb: Simulation database, which has all the information necessary to perform a structural or thermal analysis in Simulation

– .agdb: DesignModeler database, containing geometry data for use with Simulation or CFX-Mesh

– .dxdb: DesignXplorer/DesignXplorer VT database, which investigate relationships between input and output parameters

– .cmdb: CFX-Mesh database, containing a mesh prepared for import to CFX-Pre and to be solved with CFX-5

– .fedb: FE Modeler database, which has mesh information from a Nastran or Simulation model, used to convert to ANSYS

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Training Manual

Introduction

… Workbench and Simulation

• The Workbench database is simply a ‘directory’ of a “Project.” A “Project” can be thought of as a collection of different CAD or Workbench files, which are associated together.

• Whenever a Simulation database (.dsdb) is created, there will be an associated Workbench database (.wbdb) generated as well.

• Saving the Workbench database is not required, but it is helpful in keeping track of various analyses, especially if multiple geometries are analyzed or if further analysis is performed with DesignXplorer.

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Training Manual

Introduction

… Workbench and Simulation

• If the Workbench “Project” tab is selected, the various Workbench databases and CAD geometries will be listed– The menu on right is context-sensitive. Depending on the file

selected, options available will differ

If the Workbench project database (topmost) is selected, CAD geometries may be added.If a CAD geometry branch is selected, it can be brought into Simulation.If a Simulation database is selected, a DesignXplorer study can be started, or the mesh can be brought into FE Modeler or ANSYS.From the Project page, Simulation (and other) databases may be deleted.

The right menu options differ, depending on what Project branch is selected.

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Training Manual

Introduction

DesignModeler Overview

• DesignModeler (DM) is a component of ANSYS Workbench.

• A CAD-like parametric modeler with analysis modeling goals:– 2D, 3D ,line and surface modeling capability

– Performs unique geometry modification capabilities for simulation:• Feature Simplification

• Spot Welds

• Split Surfaces

• Surface Model Extraction

• Planar Body Extraction

• Beam Modeling

• Enclosure Operation

DesignModeler

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Training Manual

Introduction

. . . DesignModeler Overview

• Much of the DM GUI is functionally the same as that of Simulation.

• A complete DesignModeler Training course is available.

DisplayTriad

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Training Manual

Introduction

… Navigating Between Modules

• The topmost tabs allow users to navigate between opened Workbench modules

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Training Manual

Introduction

… Exiting Workbench

• When exiting Workbench, the user will be prompted to save any files that have changed since the last save

In this example on the left, the highlighted Workbench database, DesignXplorer study, and DesignModeler geometry have changed since the last save, so the user is prompted to save all or none of the highlighted items.If individual files are to be saved, this can be done within the appropriate Workbench module.Changes to CAD geometry are not controlled within Workbench but through the CAD software.