ball valve top entry - kpccorp.co.kr top entry catalogue.pdf · kpc’s top entry ball valves have...
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KPC
TOPENTRY
TRUNNION MOUNTED BALL VALVE
Top Entry Ball Valves
KPC CORPORATIONㅣ 02
Full in Line MaintenanceThe KPC Top entry ball valve is specifically designed
for in- line maintenance.
The removal of the bonnet from the valve allows free
access to the body cavity.
Limited space is required around the valve for
maintenance, therefore the KPC top entry ball
valve can be installed in areas where space is critical.
Upon completion of the in-line maintenance
the integrity of the seat seals can be easily checked
by pressurizing the body cavity without involving
the pipeline system or other expensive test apparatus.
Standards•The body is designed and manufactured
in accordance with ANSI B16.34
•The bolted bonnet design complies with
ASME Code Section Ⅷ, Div. I.
•Flange dimensions in accordance with ANSI B16.5
•Face to face/internal bore dimensions in
accordance with API 6D except the face to face
dimensions of classes 150, 300 Ibs, which are equal
to the class 600 Ibs face to face dimensions.
•Welding ends in accordance with ANSI B16.25
•Fire Tested to API 6FA & API 607
Features •Easy in-line maintenance
•Trunnion mounted ball for ease of operation at
high pressure
•Fewer potential leak paths
•Flange dimension in accordance with ANSI B 16.5
•Face to face/internal bore dimensions in
accordance with API 6D
•Fire tested to API 6FA & API 607
•Double block and bleed
•Anti static design
•Anti blow-out stem
•Self relieving seats
•Choice of soft seated or metal-to-metal seated
•Secondary seat sealing system
•Special designs and materials available on request
Pressure RatingANSI Class 150/300/600/900/1500/2500
End ConnectionFlanged- Butt Welded- Clamp End
03ㅣ KPC CORPORATION
Standard Design Features
The KPC top entry ball valve is specifically designed for in-line maintenance.Easy access to the body cavity is possible by removing the bonnet from the valve, without removing the valve from the pipeline. KPC’s top entry ball valves have advantages such as convenient operation andin-line maintenance, small fluid resistance, simple structure, reliable sealing.
Easy in-line maintenance
The body is designed and manufactured in accordance with ANSI B16.34The bolted bonnet design complies with ASME Code Section Ⅷ, Div.1.A wide variety of sealing materials are available for special needs, such as low temperatures and sour gases.Graphite seals can also be used to further guarantee the performance of the KPC design under fire condition.
Body/Bonnet Construction
The stem of the KPC ball valve is of the anti-blow-out design. The stem and ball connection is of rugged construction.Therefore, the maximum allowable stem torque is approximately 3 times the required valve torque(shop functional test) at the maximum differential pressure.The stem design incorporates a triple barrier sealing system(O-rings and graphite rings) which isprovided with our standard construction. The upper gasket can be replaced when the ball is in the closed oropen position provided that the body cavity is fully vented.The stem construction can be either of the separate stem and ball design or the integral stem and ball designdepending upon type of service
Stem Construction
2 pieces design 1 piece design
Seat Design
Standard Design Features
The KPC ball valve is provided with the anti-static structure andadopts the static electricity discharge device to directly form astatic channel between the ball and body or between the ball andbody through the stem. This device discharges the static electricity produced by frictionduring the opening and closing of ball and seat or byeddy/turbulance of fluid in the pipeline, and ensures system safetyby preventing fire or explosion from static spark.
Antistatic Device
The sealing system of KPC valves, acting on both sides of the ball,leads to the block and bleed principle. Whenever line pressureincreases, both upstream and downstream seats move againstthe ball providing positive sealing. The bleed valve may be opened to verify tightness or to relievebody pressure for other purposes.
Double Block And Bleed
An emergency sealant injection point between the second andthird O-ring is provided to temporarily seal the stem until theprimary seal is restored.
Stem Sealant Injection
An emergency sealant injection system through the seat up to theball contact circle may provide temporary sealing until the primaryseal is restored.
Seat Sealant Injection
KPC CORPORATIONㅣ 04
Special Design Features
05ㅣ KPC CORPORATION
Automation and control is an integral part of KPC’s service to customers.KPC offers a full range of automation and control systems conforming to international standards, supplyingcustom solutions to meet customer specifications and requirements for pneumatic, electric and hydraulicactuators and controls.Fully functional test facilities enable KPC to assume engineering responsibility for the entire package.
Automated Systems
Extended stems are easily fitted to top entry ball valves. Extended stems are suitable for inaccessible areasor where the valves are to be installed underground.The length of the extension is measured from the center line of the valve to the top of the actuatormounting flange(this dimension is to be specified at time of quotation or order).The drains are normally piped to the top of the extension for ease of venting.
※Other features available on request.
Extended Stem/Drain
Body
PART NAME
BallStem
Seat Ring with InsertBody O-RingGland Plate
Gland BushingTrunnion Bearing
Body StudBody Stud Nut
Drain PlugBonnet
Stem KeyGland Plate Capscrew
Adapter Plate CapscrewStem O-Ring
Seat Gasket O-RingGland Plate O-RingCylindrical Spring
Upper Thrust WasherLower Thrust Washer
Relief ValveOperator Assembly Stud
Operator Assembly Stud Nut
Adapter PlateStem Bearing
Stem Grease FittingStop Spring Pin
Spring Holder RingBonnet Spring PinSeat Thrust Ring
Seat Thrust Ring O-RingRetaining Ring
Operator
ITEM145689
10203132
39a97
123131132134135136142150151154156157160168189266287291307325421500
Standard Parts
KPC CORPORATIONㅣ 06
07ㅣ KPC CORPORATION
Range of MaterialKPC’s top entry ball valves have complete flexibility in the use of materials for body,
trim and seal gasket selection.
For this reason, they can be trimmed to meet your most severe applications.
Body/Bonnet Material•Carbon steel
•Stainless Steel
•Duplex Stainless Steel
•Nickel Alloy(Inconel, Incoloy, Hastelloy, Monel)
Trim Material •Carbon steel+ (Overlay or Hard facing)
•Stainless Steel
•Duplex Stainless Steel
•Nickel Alloy (Inconel, Incoloy, Hastelloy, Monel)
Material for Seat InsertsMaterial for seat inserts are selected among the best polymers in order to meet the critical
conditions of temperature, pressure and corrosive fluids.
•PTFE, PEEK, Devlon, Viton, Metal
Hard Facing options Stellite, HVOF (TCC, CCC, others)
Self Fluxing Alloy Powder Coating(Ni Base)
2X1 1/22
3X23
4X34
6X46
8X68
10X810
12X1014X10
1216X12
1416
20X161820
24X202224
30X24262830
32x2632
34x2834
36x3036
40x3440
42x3642
48x42485460
292292356356432432559559660660787787838889838991889991
1194109211941397129513971651144815491651 1778 1778 1930 1930 2083 2083 2337 2337 24372437 2540 2540 2949 3030
295295359359435435562562664664791791841892841994892994
1200109512001406130514061664146015621664 1794 1794 1946 1946 2098 2098 2337 2337 2437 2437 2540 2540 2949 3030
292292356356432432559559660660787787838889838991889991
1194109211941397129513971651144815491651 1778 1778 1930 1930 2083 2083 2337 2337 2437 2437 2540 2540 2949 3030
3851517777
102102152152203203254254254305305337387387438489489540591591635686737 635 781 686 832 737 874 832 978 874
1022 1022 1166 1330 1460
51517777
102102152152203203254254305337305387337387489438489591540591736635686737 781 781 832 832 874 874 978 978
1022 1022 1166 1166 1330 1460
858585
112112145145220220260260311311311366366428450450473580580590600600635700700 640 800 700 850 700 900 850
1000 900
1050 1050 1250 1350 1500
180180180230230283283325325405405490490490570570660700700755880880965
10401040108511751492 1090 1550 1180 1620 1492 1680 1620 1850 1670 1870 1870 2080 2360 2520
450450450600600
10001000345345385385426426426473473530537537597663663690721721874919
1150 --------------
-------
360360340340340340340340340545545545575579579579579579605950900
--------------
-------
500500700700700700700700700700700700700700700700700700620
14001000
--------------
---------------------------
1050 900
1100 950
1150 1050 1200 1150 1300 1200 1400 1400 1500 1600 1900
2530457080
110130220255350430500600650740860900
11501500155020502400284036003960455057006800 6200 7300 6800 8000 8200
10500 10000 13000 11800 15200 1800023000 26500 43000
SIZE
■ ANSI CLASS 150
•Dimensioncs in mm •All weights in kg and approximate
B B1 C D E F G H1 WGTRF RTJ WEA
Dimensions
KPC CORPORATIONㅣ 08
2X1 1/22
3X23
4X34
6X46
8X68
10X810
12X1014X10
1216X12
1416
20X161820
24X202224
30X24262830
32x2632
34x2834
36x3036
40x3440
42x3642
48x42485460
292292356356432432559559660660787787838889838991889991
1194109211941397129513971651144815491651 1778 1778 1930 1930 2083 2083 2337 2337 2437 2437 2540 2540 2949 3030
295295359359435435562562664664791791841892841994892994
1200109512001406130514061664146015621664 1794 1794 1946 1946 2098 2098 2337 2337 2437 2437 2540 2540 2949 3030
292292356356432432559559660660787787838889838991889991
1194109211941397129513971651144815491651 1778 1778 1930 1930 2083 2083 2337 2337 2437 2437 2540 2540 2949 3030
3851517777
102102152152203203254254254305305337387387438489489540591591635686737 635 781 686 832 737 874 832 978 874
1022 1022 1166 1330 1460
51517777
102102152152203203254254305337305387337387489438489591540591736635686737 781 781 832 832 874 874 978 978
1022 1022 1166 1166 1330 1460
858585
112112145145220220260260311311311366366428450450473580580590600600635700700 640 800 700 850 700 900 850
1000 900
1050 1050 1250 1350 1500
180180180230230283283325325405405490490490570570660700700755880880965
10401040108511751492 1090 1560 1180 1620 1492 1680 1620 1850 1680 1870 1870 2080 2360 2520
450450450600600
10001000345345385385426426426473473530537537597663663690721721874919
1150 - - - - - - - - - - - - - -
-------
360360340340340340340340340545545545575579579579579579605950950
- -- - - - - - - - - - - -
-------
500500700700700700700700700700700700700700700700700700620
14001000
- - - - - - - - - - - - - -
---------------------------
1050 900
1100 950
1150 1050 1200 1150 1300 1200 1400 1400 1500 1600 1900
3542507095
120155250280360450540650730780
1000115014501850200026002900350042005200550067007500 6400 8300 7100 9200 9700
12600 11700 15200 13800 17900 19300 25000 27000 45000
SIZE
■ ANSI CLASS 300
•Dimensioncs in mm •All weights in kg and approximate
B B1 C D E F G H1 WGTRF RTJ WEA
09ㅣ KPC CORPORATION
2X1 1/22
3X23
4X34
6X46
8X68
10X810
12X1014X10
1216X12
1416
20X161820
24X202224
30X24262830
32x2632
34x2834
36x3036
40x3440
42x3642
48x4248
292292356356432432559559660660787787838889838991889991
1194109211941397129513971651144815491651 1778 1778 1930 1930 2083 2083 2337 2337 2437 2437 2540 2540
295295359359435435562562664664791791841892841994892994
1200109512001406130514061664146015621664 1794 1794 1946 1946 2098 2098 2337 2337 2437 2437 2540 2540
292292356356432432559559660660787787838889838991889991
1194109211941397129513971651144815491651 1778 1778 1930 1930 2083 2083 2337 2337 2437 2437 2540 2540
3851517777
102102152152203203254254254305305337387387438489489540591591635686737 635 781 686 832 737 874 832 978 874
1022 1022 1166
51517777
102102152152203203254254305337305387337387489438489591540591736635686737 781 781 832 832 874 874 978 978
1022 1022 1166 1166
858585
112112145145220220260260311311311366366428450450473580580590600600635700750 640 850 700 900 750 950 900
1050 950
1100 1100 1250
180180180230230283283325325415415505505505585585680730730784900900890
10701070111512101492 1120 1580 1250 1670 1500 1690 1670 1870 1690 1880 1880 2100
450600600
1000100010001000336336395395415415415461461526568568629682682711808808880945
1200------------
-------
340340340340545545545545545575575575579579579579950950950950950
------------
-------
700700700700700700700700700700700700700700700700
14001400140014001000
------------
---------------------------
1050900
1100950
115010501200115013001200140014001500
35425575
105160195300340500600760850930
105013501450194024002500305041504450500061006300770087008200
1050010000117001130014000152501950018200225002930032000
SIZE
■ ANSI CLASS 600
•Dimensioncs in mm •All weights in kg and approximate
B B1 C D E F G H1 WGTRF RTJ WEA
Dimensions
KPC CORPORATIONㅣ 10
2X1 1/22
3X23
4X34
6X46
8X68
10X810
12X1014X10
1216X12
1416
20X161820
24X2024
30X24262830
32x2632
34x2834
36x303640
368368381381457457610610737737838838965
1029965
113010291130132112191321154915491880165117531880 2032 2032 2159 2159 2286 2286 2580
371371384384460460613613740740841841968
1038968
114010381140133112321331156815681902167417751902 2054 2054 2188 2188 2315 2315 2600
368368381381457457610610737737838838965
1029965
113010291130132112191321154915491880165117531880 2032 2032 2159 2159 2286 2286 2580
3851517777
102102152152203203254254254305305324375375425473473571571619667714 617 762 665 810 712 857 958
51517777
102102152152203203254254305324305375324375473425473571571714619667714 762 762 762 810 810 857 958
858585
112112145145225225260260320320320375375440465465485600600620620655720800 660900720
1000800
1100 1200
195195195240240295295330330425425525525525600600695750750800925925
10951095114512401540 1150 1650 1250 1750 1540 1850 1950
450600600
10001000291291313313378378430430430493493545605605650775775835835915979
1300-------
-----
360360340340545545545545545575575575579579579950950950950950950950
-------
-----
500500700700700700700700700700700700700700700
1400140014001400140014001000
-------
--------------------------
11501000120010501250115013001350
60678095
130190270380470650880950
1150140015501750210029303550369049506870790092509500
112001320012400160001450018000172002300032000
SIZE
■ ANSI CLASS 900
•Dimensioncs in mm •All weights in kg and approximate
B B1 C D E F G H1 WGTRF RTJ WEA
11ㅣ KPC CORPORATION
2X1 1/22
3X23
4X34
6X46
8X68
10X810
12X1012
451451578578673673914914
102210221270127014221422
454454584584683683927927
103810381292129214451445
451451578578673673914914
102210221270127014221422
3844.544.563.563.58989
133133181181226226267
44.544.563.563.58989
133133181181226226267267
93105105127127156156240240280280365365430
250270270350350400400480480530530720720860
600250250305305360360430430513513620620740
-297297340340340340575575575575590590505
-300300700700700700700700700700700700620
--------------
96130175260340485790
1410210025502950340039804600
SIZE
■ ANSI CLASS 2500B B1 C D E F G H1 WGTRF RTJ WE
A
Dimensions
KPC CORPORATIONㅣ 12
2X1 1/22
3X23
4X34
6X46
8X68
10X810
12X1014X10
1216X12
1416182024303236
368368470470546546705705832832991991
113012571130138412571384153716642043259027703110
371371473473549549711711841841
10001000114612761146140612761406155916862071261027903130
368368470470546546705705832832991991
113012571130138412571384153716642043259027703110
3851517777
102102146146194194241241241289289317362407457534688732821
51517777
102102146146194194241241289317289362317362407457534688732821
858585
120120155155240240280280340340340400400467495520639640
135015001800
205205205250250310310370370455455565565565670670730790840965
1145175019002200
450600600
10001000295295333333410410460460460511511575620740795979
---
-----
340340545545575575575575575575575579579950950
1045---
-----
700700700700700700700700700700700700700
140014001400
---
---------------------
125013001400
758095
130180270340635770
11501500161021202190275032503400525063007900
12500300003500050000
SIZE
■ ANSI CLASS 1500
•Dimensioncs in mm •All weights in kg and approximate
B B1 C D E F G H1 WGTRF RTJ WEA
KPC ball valves are in accordance with API, ANSI, ASME and BS requirements.The following list contains the most important applicable standards for ball valves.
KPC valves may be designed, manufactured and tested in accordance with other international standards on request.
API-American Petroleum Institute
Spec. 6D
Spec. 6FA
Spec. RP6F
Spec. 598
Spec. 605
Spec. 607
Spec. 6ASpecification for wellhead and christmas treeequipment.
Specification for pipeline valves.
Specification for fire testing of valves.
Recommended practice for fire testing of valves.
Valve inspection and test.
Large diameter carbon steel flanges.
Fire test for soft seated quarter-trun valves.
MSS-Manufactures Standardization Society
SP 6
SP 25
SP 72
Standard finishes for contact faces of pipe flangesand connecting-end flages and unions.
standard marking system for valves, fittings flagesand unions.
Ball valves with flanged or butt-welding generalservice.
steel pipe line flanges.
By-pass and drain connection standard.
Quality standard for steel castings visual method.
Hydrostatic testing of steel-valves.
BSI-British Standard InstituteBS 1503
BS 1504
BS 1560
BS 4504
BS 5146
BS 5351
BS 5750
BS 6755
SP 44
SP 45
SP 55
SP 61
BS 2080
Steel pipe flanges and flanged fittings.
Specification for steel castings for pressure purposes.
Specification for steel forgings for pressure purposes.
Face-to-face, centre-to-end, end-to-end and centre-to-end dimensions of flanged and butt-welding endsteel valves for the petroleum, petrochemical andallied industries.
Flanges and boltings for pipes valves and fittings.
Quality system.
testing of valves.
Inspection and test of steel valves for the petroleumpetrochemical and allied industries.
Steel ball valves for the petroleum, petrochemicaland allied industries.
NACE-National Association of Corrosion Engineers
MR0175
MR0103
Sulfide stress cracking resistant metallic materials foroil field equipment.
standard material requirements.
ANSI-American National Standard Institute
B 16.25
B 16.34
B 31.3
B 31.4
B 31.8
B 46.1
B 16.10
B 16.5
Face-to-face and end-to-end dimemsions ends offerrous valves.
Butt welding ends.
Steel pipe flanges and flanged fittings.
Steel valves-flanged and butt welding ends.
Chemical plant and petroleum refinery piping.
Liquid petroleum transportation piping systems.
Gas transmission and distribution piping systems.
Surface texture.
ASME-American Society of Mechanical Engineers
ASTM-American Society for Testing Materials
ISO-International Standard Organization
ISO 9001Quality system-Model for quality assurance indesign/development, production, installation andservicing.
Applicable Standards
13ㅣ KPC CORPORATION
①- ①- ②- ③- ④- ⑤- ⑥- ⑦- ⑧- ⑨T- TC- 08- 1- 1- 2- 2- 2- 4- 1
⑧ OPTERATINGCODE
0
1
2
3
4
5
6
X
BARE STEM
WRENCH HANDLE
ENCLOSED GEAR
PNEUMATIC
ELECTRIC MOTOR
HYDRAULIC
OVER HANDLE
SPECIAL
CLASS
⑦ END CONFIGURATIONCODE
1
2
3
4
5
6
7
FLAT FACE
RAISED FACE
RING JOINT
BUTT WELD
SOCKET WELD
SCREWED
SPECIAL
CLASS
⑨ OPTIONAL FEATURESCODE
1
2
3
4
5
6
7
8
9
0
A
STANDARD
NACE MR 0175
EXTENDED BONNET
CRYOGENIC SERVICE
LOW TEMPERATURE SERVICE
INCONEL 625 OVERLAY FOR WET PART
INCONEL 625 OVERLAY FOR TRIM PART
DOUBLE PISTON EFFECT
DOUBLE BLOCK AND BLEED
CLEANING SERVICE
VOC PACKING
CLASS
⑤ TRIM MATERIALCODE
1
2
3
4
5
6
7
8
CF8(F304)
CF8M(F316)
CA15(F410)
DUPLEX STAINLESS STEEL
SUPER DUPLEX S/S
TITANIUM
MONEL
HASTELLOY
CLASS
④ BODY MATERIALCODE
1
2
3
4
5
6
7
8
CARBON STEEL(HIGH TEMP)
CARBON STEEL(LOW TEMP)
STAINLESS STEEL
DUPLEX STAINLESS STEEL
SUPER DUPLEX S/S
TITANIUM
MONEL
HASTELLOY
CLASS
⑥ SEAT MATERIALCODE
1
2
3
4
5
6
7
8
PTFE
GLASS FIELD PTFE
CARBON FIELD PTFE
PCTFE
PEEK
DEVLON
METAL SEAT
SPECIAL
CLASS
② SIZECODE
OA
OB
OC
01
1A
1B
02
2B
03
04
05
06
08
10
12
14
16
18
1/4
1/2
3/4
1”
1 1/4
1 1/2
2”
2 1/2
3”
4”
5”
6”
8”
10”
12”
14”
16”
18”
20
22
24
26
28
30
32
34
36
40
42
44
46
48
54
56
60
-
20”
22”
24”
26”
28”
30”
32”
34”
36”
40”
42”
44”
46”
48”
54”
56”
60”
-
SIZE CODE SIZE
① VALVE MODELCODE
2FC
3TC
2TC
WTC
WSC
TTC
2FF
3FF
2TF
3TF
2PC FLOATING
3PCS TRUNNION SIDE ENTRY CASTING
2PC TRUNNION CASTING
WEDGE SEAL TOP ENTRY CASTING
WEDGE SEAL SIDE ENTRY CASTING
TOP ENTRY TRUNNION CASTING
2PCS FLOATING FORGING
3PCS FLOATING FORGING
2PCS TRUNNION FORGING
3PCS TRUNNION FORGING
DESCRIPTION
③ ANSI CLASS & PORTCODE
1
2
3
4
5
6
7
8
9
0
A
B
C
150# FB
150# RB
300# FB
300# RB
600# FB
600# RB
900# FB
900# RB
1500# FB
1500# RB
2500# FB
2500# RB
4500# FB
CLASS
How To Specify KPC Ball Valves
KPC CORPORATIONㅣ 14
15ㅣ KPC CORPORATION
In addition to its own highly strict company quality standards, KPC is ISO 9001 certified and has a manufacturing
ability to comply with ASME, DIN, API, and other internationally recognized standards.
KPC ensures that each valve fulfills all engineering specifications, including the most demanding applications.
Our goal is to give our customers the best product at the best competitive price with in-time delivery and the
backing of a full service program.
Quality Management