boxer parts catalouge

BOXER

SPARE PARTS CATALOGUE

Back

NOTICE

The description and illustrations in this catalogue are not to be taken as binding on the

manufacturer. The essential features of the type described and illustrated herein

remaining unaltered, BAJAJ AUTO LIMITED reserve the right to carry out at any

moment, without being obliged to bring this catalogue up-to-date, modifications on the

vehicle, parts or accessories, as may be convenient and necessary.

Copying, quoting or reproducing any part of this catalogue without the written permission

of BAJAJ AUTO LIMITED, is expressly prohibited.

DOC. NO. 36 02 0186 REV. 02, DEC. 2000

FOREWORD

We have pleasure in presenting the spare parts catalogue for BOXER & 4S-CHAMPION

This catalogue has been specially designed to assist you in selecting the correct part to

maintain your vehicle in the best running condition.

The bajaj spares are subjected to the stringent quality control standards to ensure longer

life of the vehicle. It is therefore necessary that only the genuine bajaj spares are used.

In a continual effort to improve performance and efficiency of the vehicle, specifications,

diagrams, illustrations and part numbers can change without notice. Consequently, the

description in this Spare Parts Catalogue cannot therefore be final and binding on us.

The modifications/alterations which are carried out after the issue of this catalogue, will

be conveyed to you through our service circulars. You are requested to make necessary

corrections in the parts catalogue as per the circulars so as to keep your catalogue up-

to-date. This will ensure the appropriate and speedy delivery of the spare parts as the

order placed will bear the latest part numbers.

In case, if you need any technical assistance contact our nearest authorised dealer or

write to us on the following address :

Bajaj Auto Ltd.,Service Dept.

Akurdi, Pune - 411 035.

TELEX : 0146-208 BAL-IN: 0146-263 BAL-IN

PHONE : 7472851

CABLE : AUTORIKSHA

FAX : 020-7407385

1. How to read the catalogue : Open the catalogue and from the pictorial index locate

the group in which the part you want to find is present. Turn over to the concerned

page number (as given by pictorial index). Now find out the figure of the part you

wish to order. Jot down the part number against that particular figure number from

the text.

In case, if you have the part number and you need the other details, the part index

can be used. The part index (at the end of the catalogue) will give you the figure

and page number of the part you wish to order.

2. How to order spare parts : The part number and the description of the part required

should be invariably mentioned in the order as per the catalogue text.

The latest part number as conveyed through our service circulars should only

appear on the order. In case of ordering coloured components, colour code of the

components should be mentioned.

The quantity shown against the part number is the quantity per vehicle for that group

so that particular quantity should be multiplied by the number of sets required.

3. Part number system:

We have used 8 digit system for part numbers. The model or hardware item is

indicated by first two digits or alphanumeric, the next two or four digits indicate main

group and the last four or two digits indicate serial number in main group or serial

number or subgroup of fastener respectively. Thus the part numbers will be indicated

by 2-2-4 or 2-4-2 digit system. Understanding this system will enable you to identify

the spare parts easily.

4. Abbreviations : The following abbreviations are used in this catalogue.

assly. Assembly V Volts

N.I. Not illustrated AR As required

C'case Crankcase accl. Accelerator

Cyl Cylinder Comp. Complete

o/s. Over size Fr Front

Std. Standard L Length

A/t. Alternate Rr Rear

R.H. Right hand Hex. Hexagonal

L.H. Left hand A Akurdi

W Waluj

INSTRUCTIONS FOR USING THE CATALOGUE :-

INDEX

PLATE DESCRIPTION PAGENO. NO.

1 Cylinder head 1

2 Valve 2

3 Camshaft & Tensioner 3

4 Cylinder & piston 4&5

5 Crank shaft 6

6 Transmission 7

7 Change drum / Shift fork 8

8 Gear change mechanism 9

9 Crankcase RH / Engine assly. 10

10 Crankcase LH / Pipe oil 11

11 Engine cover 12&13

12 Clutch 14&15

13 Kick starter mechanism 16&17

14 Carburettor (keihin) 18 to 20

15 Air cleaner assly compl. 21

16 Muffler 22

17 Oil pump 23

18 Magneto assly (Nippon denso-NDIN)24to26

18A Magneto assly (INEL) 27&28

18B Magneto assly (VARROC) 29&30

19 Frame and Stay 31&32

20 Frame fitting 33

21 Swing arm / Rear shock absorber 34&35

22 Stand and Step 36

23 Fender (Mudguard) 37&38

24 Tyre 39

25 Front Hub 40&41

26 Rear hub 42&43

27 Brake pedal 44

28 Handle bar 45&46

29 Front fork (MSL) 47&48

30 Front fork (Endurance) 49 to 51

PLATE DESCRIPTION PAGENO. NO.

31 Front fork (Gabrial) 52 to 54

32 Petrol tank & Side covers 55 to 57

with decal

33 Decal 58 to 60

34 Petro tank cap, Tap assly, 61&62

Fuel filter

35 Chain case 63

36 Fittings-Petrol tank, Side cover & 64

Cover seat

37 Meter assly 65&66

38 Control Cables 67

39 Head lamp assly (4S Champion) 68

39A Head lamp assly (Boxer) 69

40 Turn signal lamp (4S Champion) 70

40A Turn signal lamp (Boxer) 71

41 Tail lamp assly / Bracket 72&73

42 Electrical equipments 74&75

43 Tool kit 76

44 Emblem & Marks 77

45 Seat assly 78

46 Accessories 79

47 Fairing 80

48 Main bracket 81

49 Cover seat 82

50 Rider seat & Pillion seat 83

Part index 84 to 91

PICTORIAL INDEX

PLATE NO. : PAGE NO.






A

BOXER & 4S CHAMPION

1

CYLINDER HEAD 1

2

VALVE 2

3

CAMSHAFT / TENSIONER 3

4

CYLINDER AND PISTON 4 & 5

5

CRANK SHAFT 6

6

TRANSMISSION 7

BOXER & 4S CHAMPIONPICTORIAL INDEX







B

7

CHANGE DRUM / SHIFT FORK 8

8

GEAR CHANGE MECHANISM 9

9

CRANKCASE RH / ENGINE ASSLY 10

10

CRANKCASE L.H. / PIPE OIL 11

11

ENGINE COVER 12 & 13

12

CLUTCH 14 & 15

PICTORIAL INDEX







C

BOXER & 4S CHAMPION

14

CARBURETTER (KEIHIN) 18 to 20

15

AIR CLEANER ASSLY COMP. 21

16

MUFFLER 22

17

OIL PUMP 23

18MAGNETO ASSLY(NIPPON DENSO NDIN) 24 to 26

13

KICK STARTER MECHANISM 16 & 17








D

19

FRAME AND STAY 31 & 32

18B

MAGNETO ASSLY (VARROC) 29 & 30

20

FRAME FITTING 33

21 SWING ARM / REAR SHOCK ABSORBER 34 & 35

22

STAND AND STEP 36

18A

MAGNETO ASSLY (INEL) 27 & 28

PICTORIAL INDEX







E

BOXER & 4S CHAMPION

24

TYRE 39

25

FRONT HUB 40 & 41

26

REAR HUB 42 & 43

27

BRAKE PEDAL 44

28

HANDLE BAR 45 & 46

23

FENDER (MUDGUARD) 37 & 38








F

30

FRONT FORK (ENDURANCE) 49 to 51

31

FRONT FORK (GABRIAL) 52 to 54

32PETROL TANK & SIDE COVERSWITH DECALS 55 to 57

33

DECAL 58 to 60

34PETROL TANK CAP, TAP ASSLY,FUEL FILTER 61 & 62

29

FRONT FORK (MSL) 47 & 48

PICTORIAL INDEX







G

BOXER & 4S CHAMPION

36FITTINGS-PETROL TANK, SIDECOVER & COVER SEAT 64

37

METER ASSLY 65 & 66

38

CONTROL CABLES 67

39

HEAD LAMP ASSLY (4S CHAMPION) 68

39A

HEAD LAMP ASSLY (BOXER) 69

35

CHAIN CASE 63








H

41

TAIL LAMP ASSLY / BRACKET 72 & 73

42

ELECTRICAL EQUIPMENT 74 & 75

40A

TURN SIGNAL LAMP (BOXER) 71

40

TURN SIGNAL LAMP (4S-CHAMPION) 70

43

TOOL KIT 76

44

EMBLEM AND MARKS 77

PICTORIAL INDEX







I

BOXER & 4S CHAMPION

45

SEAT ASSLY 78

46

ACCESSORIES 79

47

FAIRING 80

48

MAIN BRACKET 81

49

COVER SEAT 82

50

RIDER SEAT AND PILLION SEAT 83

Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer

CT AT

1

PLATE NO. BOXER & 4S CHAMPION1 : CYLINDER HEAD

1 39 1020 21 Ring O 2 2 22 31 1010 06 Cap 2 2 23 39 1063 01 Hex Screw 6 6 64 39 0732 12 Washer Spring 6 6 65 39 0198 11 Plain Washer 6 6 6

6 39 1012 04 Bolt 2 2 27 39 0946 05 Stud 2 2 28 39 1010 04 Bolt 4 4 49 31 10 1130 Head Comp. Cylinder 1 1 1

10 31 10 1005 Guide Valve 2 2 2

11 39 1021 21 Ring O 2 2 212 39 1000 06 Hollow Dowel Pin 2 2 213 31 1011 31 Gasket Head 1 1 114 39 1017 21 Ring O 2 2 215 31 1011 75 Insulator 1 1 1

16 31 1011 32 Pipe Intake 1 1 117 39 1074 04 Bolt 2 2 218 31 1010 07 Cover 1 1 119 39 1016 21 Ring O 1 1 1

13

12

14

15

16

14

3

5

42

1

17

1110

12

3

5

4

9

6 8

4

18

19

12

7 7

3

5

2


CT AT

PLATE NO. BOXER & 4S CHAMPION

1 31 1010 21 Shaft Rocker 2 2 2

2 DD 1011 20 Screw 2 2 2

3 39 0973 15 Nut 2 2 2

4 31 1010 20 Arm Rocker 2 2 2

5 31 1011 04 Stopper 1 1 1

6 39 0702 01 Screw Pan Cros 2 2 2

7 31 1010 19 Collet 4 4 4

8 31 1010 18 Retainer Valve Spring 2 2 2

9 31 1010 22 Spring Engine Valve 2 2 2

10 39 1035 19 Seal Oil 2 2 2

11 31 1010 45 Seat Spring 2 2 2

12 DD 1011 34 Valve Intake 1 1 1 Alt. 31101200 or 31101016

13 DD 1011 35 Valve Exhaust 1 1 1 Alt. 31101201 or 31101017

14 31 1012 35 Rocker arm assembly 2 2 2

2 : VALVE

9

8

7

1

2

3

4

6

65

12

11

10

9

1

8

4

7

3

2

13

11

10

14 14


CT AT

3


1 39 0748 01 Screw Pan Cros 2 2 22 39 0999 06 Hollow dowel Pin 2 2 23 31 1010 26 Guide Chain 1 1 14 22 1504 51 Screw 2 2 25 31 1010 24 Sprocket (28 T) 1 1 1

6 DD 1010 63 Camshaft Comp. 1 1 1 From May 99 (Similar to Caliber)

31 1011 21 Camshaft Comp. 1 1 1 Upto April 99

7 31 1010 33 Chain 1 1 18 31 1010 25 Guide Chain 1 1 19 31 1011 70 Tensioner Assembly 1 1 1

10 39 1049 04 Bolt 1 1 1

11 30 1011 41 Washer 1 1 112 31 1010 27 Tensioner 1 1 113 39 1063 01 Hex. Screw 2 2 214 39 0732 12 Washer Spring 2 2 215 39 0198 11 Plain Washer 2 2 2

16 39 1014 21 Ring O 1 1 117 31 1011 20 Retainer 1 1 118 31 1010 30 Spring 1 1 119 31 1010 28 Rod Push 1 1 120 31 1010 29 Collar 1 1 1 Not illustrated

3 : CAMSHAFT / TENSIONER

4

4

3

1 2

7

5

6

12

8

12

19

18

17

16

10

11

15

14

13

9

4


CT AT


1 39 1000 06 Hollow dowel Pin 2 2 2

2 31 1012 78 Cylinder complete 1 1 1 From Aug. 99.

31 1010 10 Cylinder Complete 1 1 1 Upto July 99

3 31 1012 77 Gasket 1 1 1 For 31101278

31 1010 09 Gasket 1 1 1 For 31101010

4 31 1011 82 Piston assly std 1 1 1 KHI

31 1011 85 Piston assly 1st o/s 1 1 1 KHI

31 1011 87 Piston assly 2nd o/s 1 1 1 KHI

5 31 1013 02 Piston ring set std. 1 1 1 KHI with chrome plated taper

2nd piston ring

31 1013 03 Piston ring set 1st o/s 1 1 1 KHI with chrome plated taper

2nd piston ring

31 1013 04 Piston ring set 2nd o/s 1 1 1 KHI with chrome plated taper

2nd piston ring

31 1012 49 Piston ring set std. 1 1 1 KHI whithout chrome plating &

taper 2nd piston ring

31 1012 50 Piston ring set - 1st o/s 1 1 1 KHI whithout chrome plating &


31 1012 51 Piston ring set - 2nd o/s 1 1 1 KHI whithout chrome plating &


4 : CYLINDER AND PISTON

89

8

5/7

4/6

1

1

2

3

10


CT AT

5


6 31 1013 07 Piston assly std 1 1 1 Shriram Piston & Rings Ltd

31 1013 10 Piston assly 1st o/s 1 1 1 Shriram Piston & Rings Ltd

31 1013 12 Piston assly 2nd o/s 1 1 1 Shriram Piston & Rings Ltd

7 31 1012 88 Piston rings set std 1 1 1 Shriram Piston & Rings Ltd

31 1012 89 Piston rings set 1st o/s 1 1 1 Shriram Piston & Rings Ltd

31 1012 90 Piston rings set 2nd o/s 1 1 1 Shriram Piston & Rings Ltd

8 39 0985 17 Wire Circlip 2 2 2

9 31 1010 34 Pin Piston 1 1 1

10 31 1013 14 Cylinder Block Piston assly 1 1 1

4 : CYLINDER AND PISTON

89

8

5/7

4/6

1

1

2

3

10

6


CT AT


1 39 1055 15 Nut 1 1 1

2 01 1006 10 Woodruff Key 1 1 1

3 31 1012 91 Crankshaft Comp. 1 1 1 Alt. to 31101107

4 31 1011 73 Key Woodruff 2 2 2

5 31 1010 76 Gear Primary, Helical (23 T) 1 1 1

6 31 1010 75 Gear (21 T) 1 1 1

7 31 1210 07 Cover 1 1 1

8 39 1072 01 Hex. Screw 3 3 3

9 39 0732 12 Washer Spring 3 3 3

10 39 0198 11 Washer Plain 3 3 3

11 39 1046 19 Seal Oil 1 1 1

12 39 1053 15 Nut 1 1 1

13 31 1011 18 Filter 1 1 1

5 : CRANK SHAFT

10

7

1112

13

4

4

5

6

3

2

1

8

9


CT AT

7


1 39 0994 11 Plain washer 1 1 1

2 31 1010 78 Gear Transmission Spur(2nd,17T) 1 1 1

3 31 1010 79 Gear Transmission Spur(3rd,26T) 1 1 1

4 39 0987 17 Ring Snap (16 mm) 2 2 2

5 31 1010 82 Gear Transmission Spur(Top,29T) 1 1 1

6 31 1012 19 Shaft Transmission Input(1st,13T) 1 1 1

7 31 1012 21 Gear Transmission Spur(Low,43T) 1 1 1

8 31 1010 84 Gear Transmission Spur(Top 28T) 1 1 1

9 31 1010 83 Gear Transmission Spur(3rd, 31T) 1 1 1

10 31 1010 80 Shaft Transmission Output 1 1 1

(2nd, 30T)

11 39 0989 17 Circlip 1 1 1

12 DD 1011 36 Sprocket Output 1 1 1 From Jan 00

31 101115 Sprocket Output 1 1 1 Upto Dec. 99

13 31 1011 17 Collar (Steel) 1 1 1

31 1012 16 Collar (Sintered) 1 1 1 Alt. to 31 10 1117

14 39 1018 21 ‘O’ Ring 1 1 1

6 : TRANSMISSION

13

12

11

7

8

49

10

6

5

4

3

2

1

14

8


CT AT


1 31 10 1081 Fork Shift 1 1 1

31 10 1191 Fork Shift 1 1 1 Alt. to 31 10 1081

2 31 10 1051 Rod shift 2 2 2

3 31 10 1168 Drum assly. change 1 1 1

4 39 0702 01 Screw pan cros 1 1 1

5 31 10 1048 Holder 1 1 1

6 39 0992 06 Pin dowel 5 5 5

7 31 10 1049 Drum change 1 1 1

8 15 18 1034 Hammer drive screw 1 1 1

9 31 10 1047 Fork shift 1 1 1

31 10 1192 Fork shift 1 1 1 Alt. to 31 10 1047

7 : CHANGE DRUM / SHIFT FORK

1

2

4

56

7

8

2

9

3


CT AT

9


1 31 10 1103 Lever 1 1 1

2 30 10 1086 Bolt 1 1 1

3 31 10 1110 Spring 1 1 1

4 31 10 1105 Plate Position 1 1 1

5 39 0746 01 Screw Pan Cros 2 2 2

6 DD 1010 77 Lever Comp. Change Shaft 1 1 1 From Jan. 99 (Similar to Caliber)

31 10 1099 Lever Comp. Change Shaft 1 1 1 Upto Dec. 98

7 31 10 1054 Spring 1 1 1

8 31 10 1109 Collar 1 1 1

9 31 10 1055 Spring 1 1 1

10 DD 1011 06 Bolt 1 1 1

11 39 0198 11 Plain Washer 1 1 1

12 39 0732 12 Washer Spring 1 1 1

13 39 1069 01 Hex. Screw 1 1 1

14 DD 1010 71 Lever Change 1 1 1 From Jan. 99 (Similar to Caliber)

31 10 1149 Lever Change 1 1 1 Upto Dec. 98

15 31 10 1108 Damper 1 1 1

8 : GEAR CHANGE MECHANISM

11

12

14

15

7

8

6

9

10

5

4

2

5

3

1

13

10


CT AT


1 39 1225 15 Nut 3 3 3

2 39 0248 11 Plain Washer 3 3 3

3 39 1068 04 Bolt 2 2 2

4 39 1056 04 Bolt 1 1 1

5 39 1864 20 Bearing Ball 1 1 1 Alt. to 39100720

6 39 0999 06 Dowel Pin 3 3 3

7 01 1701 11 Bearing 1 1 1

8 31 12 1100 Oil Strainer 1 1 1

9 31 10 1106 Gasket 1 1 1

10 39 1048 04 Plug 1 1 1

11 36 3110 21 Gasket (Liquid) * * * * as required

12 01 1701 10 Bearing 1 1 1

13 31 10 1002 Engine Assembly 1 1 -- Not Illustrated

DF 1010 10 Engine Assembly -- -- 1 Not Illustrated

14 31 1012 73 Crank case assly. 1 1 1 Upto July 98 (M5 size stator

plate mounting bolts)

15 DD 1011 03 Crank case assly 1 1 1 From August 98 (M6 size stator

plate mounting bolts)

9 : CRANKCASE RH / ENGINE ASSLY.

11

5

1

8

7

1

10

923

6

24

12

1

23


CT AT

11


1 31 12 1006 Gasket 4 4 42 39 1023 04 Bolt 2 2 23 31 12 1034 Pipe Oil 1 1 14 39 1062 04 Bolt Flanged Small 1 1 15 31 10 1172 Fitting 1 1 1

6 30 14 1015 Clamp 1 1 17 31 10 1176 Tube Rubber 1 1 18 01 1701 11 Ball Bearing 1 1 19 39 1050 06 Dowel Pin 1 1 1

10 39 1066 04 Bolt Flanged Small 3 3 3

11 39 1043 19 Oil Seal 1 1 112 39 1080 19 Seal Oil 1 1 113 39 1008 20 Bearing Needle 1 1 114 39 0702 01 Screw Pan Cros 2 2 215 31 10 1056 Guide 1 1 1

16 31 20 1026 Switch Comp. 1 1 1 Upto Nov 97 for 4S Champion

31 2010 81 Switch Comp. 1 -- --17 39 0703 11 Plain Washer * * * * as required

18 39 1075 04 Bolt Flanged Small 6 6 619 30 1010 15 Gasket 1 1 1

10 : CRANKCASE - L.H. / PIPE OIL

7

8

9

2

1

15

2

5

11

18

191716

14

14

13

12

1110

1 4

6

3

12


CT AT


1 31 1010 62 Bolt 1 1 1

2 39 1019 21 Ring O 1 1 1

3 31 1012 95 Cover Generator 1 1 1

4 31 1010 61 Plug 1 1 1

5 31 1011 13 Gasket 1 1 1

6 DD 1010 58 Gasket 1 1 1


8 DD 1010 60 Gasket 1 1 1

9 39 0999 06 Pin 4 4 4

10 31 1012 69 Clutch Cover / Graphics 1 1 1

11 31 1010 63 Cap Oil Filler 1 1 1

12 39 1015 21 Ring O 1 1 1


14 31 1010 67 Gauge 1 1 1

15 30 1011 42 Seal Oil 1 1 1

11 : ENGINE COVER

16

15

14

4

5

13

9

18

8

12

11

1

3

2

7 9

10

9

17

6

19

22

2120


CT AT

13


16 39 1041 19 Seal Oil 1 1 1

17 DD 1010 74 Cover Chain 1 1 1


19 31 1012 76 Decal (Race Technology) 1 1 1 From August 98.

20 DD 1010 75 Damper 1 1 1

21 DD 1010 76 Plate 1 1 1

22 39 1791 04 Bolt 5 5 5

11 : ENGINE COVER

16

15

14

4

5

13

9

18

8

12

11

1

3

2

7 9

10

9

17

6

19

22

2120

14


CT AT


1 DD 1010 69 Housing Comp. Clutch 1 1 1 Alt. to 31101138

2 39 1033 09 Rivet 3 3 3

3 31 10 1140 Holder 1 1 1

4 DD 1010 67 Spring 2 2 2 Alt. to 31101143

5 DD 1011 10 Spring 3 3 3 Alt. to 31101142

6 31 10 1077 Gear Primary Helical 1 1 1

7 DD 1010 68 Spring 1 1 1 Alt. to 31101141

8 39 1057 11 Washer 1 1 1

9 31 10 1139 Housing Clutch 1 1 1

10 DD 1010 70 Clutch Assly. 1 1 1 Alt. to 31101133

11 39 1058 11 Plain Washer 1 1 1

12 31 10 1146 Collar 1 1 1

13 DD 1010 98 Plate Assly. Clutch 1 1 1 Alt. to 31101134

14 31 10 1135 Wheel Clutch 1 1 1

15 DD 1010 99 Plate Friction 4 4 4 Alt.to 31101046

12 : CLUTCH

19

1415

18

1

1312

11

7

5

4

2

20

1817

16

25

2423

2221

1

98

6

3

10


CT AT

15


16 30 10 1096 Plate Clutch 3 3 3

17 31 10 1136 Hub Clutch 1 1 1

18 30 10 1098 Spring 6 6 6 Alt to DD101178

19 DD 1010 79 Holder 1 1 1 Alt. to 31101137

20 39 0980 04 Hex. Bolt 6 6 6

21 39 1053 15 Nut 1 1 1

22 31 10 1147 Holder 1 1 1

23 39 1034 20 Bearing 1 1 1

24 31 10 1148 Rod Push 1 1 1

25 31 10 1144 Lever Complete 1 1 1

12 : CLUTCH

19

1415

18

1

1312

11

7

5

4

2

20

1817

16

25

2423

2221

1

98

6

3

10

16


CT AT

PLATE NO. BOXER & 4S CHAMPION13 : KICK STARTER MECHANISM

1 39 0198 11 Plain Washer 1 1 1

2 39 0732 12 Washer Spring 1 1 1

3 39 1069 01 Hex. screw 1 1 1

4 31 1012 64 Lever Assly Kick 1 1 1 Upto Jan. 99

DD 1010 94 Lever Assly Kick 1 1 1 From Feb. 99 (Similar to Caliber)

5 DD 1010 97 Damper 1 1 1 For DD101094

6 DD 1010 95 Lever kick 1 1 1 For DD101094

31 1011 27 Lever Kick -- 1 1 For 31101264

7 31 1010 44 Pin 1 1 1

8 30 1012 34 Spring 2 2 2 Qty. 1 for 31101127

9 30 1012 36 Ball Steel 2 2 2 Qty. 1 for 31101127

10 31 1012 60 Boss Kick 1 1 1 For 31101264

31 1012 63 Boss Kick 1 1 1 Alt. to 31101260

DD 1010 96 Boss Kick 1 1 1 For DD101094

1417

19

18

1714

16

1517

14

13

11

8

10 9

12

37

6

4

5

23

22

21

20

1412


CT AT

17


11 39 0855 17 Circlip 1 1 1

12 31 1011 23 Shaft Assly Kick 1 1 1

13 39 0993 11 Washer 1 1 1

14 39 0738 17 Circlip Type C 4 4 4

15 31 1010 39 Coil Spring 1 1 1

16 31 1010 38 Ratchet (Forging) 1 1 1

17 39 0995 11 Washer 2 2 2

18 31 1011 24 Shaft Kick 1 1 1

19 31 1012 18 Gear Spur 1 1 1

20 31 1010 40 Guide 1 1 1

21 31 1010 41 Spring 1 1 1

22 39 1920 01 Screw Pan Cros 2 2 2

23 DD 1012 54 Guide Kick 1 1 1

13 : KICK STARTER MECHANISM

1417

19

18

1714

16

1517

14

13

11

8

10 9

12

37

6

4

5

23

22

21

20

1412

18


CT AT


1 31 1211 48 Carburettor Assly. (Keihin PC 18) 1 1 1 From Sept. 99

31 12 1001 Carburettor Assly. (Keihin PC 18) 1 -- --

2 31 12 1062 Nut 1 1 1

3 31 12 1063 Adjuster Cable 1 1 1

4 30 12 1004 Ring Snap 1 1 1

5 31 12 1064 Cap Top 1 1 1

6 31 12 1061 Top Complete 1 1 1

7 31 12 1060 Top gasket 1 1 1

8 31 12 1059 Spring Throttle 1 1 1

9 31 12 1058 Plate Needle Clip 1 1 1

10 31 12 1057 Clip 1 1 1

11 31 1211 55 Jet Needle (N7EB) 1 1 1 For 31121148

31 12 1056 Jet Needle (N97 G) 1 -- --

12 31 12 1055 Valve Throttle (28 B) 1 1 1

13 31 12 1068 Spring 1 1 1

14 31 12 1067 Screw 1 1 1

15 31 12 1066 Spring 1 1 1

14 : CARBURETTOR (KEIHIN)

43

1

36

37

26

27

28

2917

24

2325 22

21

2030

19

18

1615

1413

12

11

1096

5

23

4

78

3132

3334

35

4041

42

3938

44


CT AT

19


16 31 12 1065 Screw (120) 1 -- --

31 12 1098 Screw (50) 1 1 1

17 31 12 1070 Slow Jet 1 1 1

18 31 12 1071 Valve Complete 1 1 1

19 31 12 1072 Float Complete 1 1 1

20 31 12 1074 Gasket 1 1 1

21 31 12 1076 Screw 1 1 1

22 31 12 1075 Ring O 1 1 1

23 30 12 1018 Ring Snap 2 2 2

24 31 12 1087 Tube (Over flow) 1 1 1

25 31 12 1069 Screw 2 2 2

26 31 12 1077 Main Jet (78) 1 1 1

27 31 12 1078 Holder 1 1 1

28 31 12 1079 Holder 1 1 1

29 31 12 1089 Needle Jet 1 1 1

30 DD 1210 31 Pin 1 1 1 For 31121148

31 12 1073 Pin 1 -- --


43

1

36

37

26

27

28

2917

24

2325 22

21

2030

19

18

1615

1413

12

11

1096

5

23

4

78

3132

3334

35

4041

42

3938

44

20


CT AT


31 39 0287 15 Nut 1 1 1

32 31 12 1085 Dish Lock Washer 1 1 1

33 39 0900 12 Spring Washer 1 1 1

34 39 1204 11 Plain Washer 1 1 1

35 31 12 1084 Sealing seat/Seat ring 1 1 1

36 DD 1210 19 Choke link 1 1 1 For 31121148

31 12 1083 Choke link 1 -- --

37 31 12 1082 Choke dust cap 1 1 1

38 31 12 1081 Choke shaft 1 1 1

39 31 12 1086 Choke valve complete 1 1 1

40 31 12 1080 'O' Ring 1 1 1

41 31 12 1008 Holder Carburettor 1 1 1

42 39 0972 04 Bolt Socket 2 2 2

43 31 12 1015 Clamp 1 1 1

44 31 1211 49 Body Complete 1 1 1


43

1

36

37

26

27

28

2917

24

2325 22

21

2030

19

18

1615

1413

12

11

1096

5

23

4

78

3132

3334

35

4041

42

3938

44


CT AT

21


1 31 12 1050 Tube (Air vent) 1 1 12 31 12 1014 Clamp 1 -- --

31 12 1134 Clamp -- 2 23 31 12 1016 Filter Assly Air 1 -- --

31 12 1135 Filter Assly Air -- 1 1DD 1211 00 Filter Assly Air -- -- 1

4 31 12 1028 Duct 1 -- --31 12 1133 Duct -- 1 1

5 31 12 1038 Arrester Comp. Flame 1 1 1

6 31 12 1041 Clamp 1 -- --7 31 12 1043 Collar 2 2 28 39 0711 11 Washer plain 2 2 29 39 0747 01 Screw Pan Cros 2 2 2

10 31 12 1029 Element Air Filter 1 1 1

11 31 12 1037 Plate 1 1 112 31 12 1030 Duct 1 1 113 31 12 1021 Case Air Filter 1 1 114 39 0830 01 Screw Pan Cross 4 4 415 01 1106 09 Plain Washer 4 4 4

16 31 12 1023 Cap 1 1 117 31 12 1042 'O' ring for air filter 1 1 118 31 12 1052 Gasket for air filter 1 1 119 39 1189 23 Grommet 1 1 1

15 : AIR CLEANER ASSLY. COMP.

2

19

4

1

1415

3

987

1617

18

1011

12

13

6

5

22


CT AT


1 31 10 1014 Gasket 1 1 1

2 39 0198 11 Plain Washer 2 2 2

3 39 0732 12 Spring washer 2 2 2

4 39 0834 15 Nut 2 2 2

5 31 10 1111 Muffler 1 1 1 Upto June 2000

DD 1012 15 Muffler 1 1 1 From July 2000

6 39 1071 01 Hex. Screw 1 1 1

7 39 0789 12 Washer Spring 1 1 1

8 39 0248 11 Plain Washer 1 1 1

9 31 10 1197 Shield 1 1 1

10 30 15 1042 Washer A 2 2 2

11 39 0790 12 Spring washer 2 2 2

12 39 0007 01 Bolt 2 2 2

39 1489 01 Bolt 2 2 2

13 31 10 1266 Tail end piece 1 1 1

16 : MUFFLER

78

13

5

10

11

121

23

4

6

9


CT AT

23


1 39 1078 01 Screw Pan Cros 2 2 2

2 39 0753 01 Screw Pan Cros 1 1 1

3 31 12 1044 Pump Assly. Oil 1 1 1 Upto August. 2000.

DF 1210 03 Pump Assly. Oil without lug 1 1 1 From Sept. 2000.

4 31 12 1045 Gear 1 1 1

5 39 0999 06 Pin dowel 1 1 1

6 39 1013 21 Ring ‘O’ 2 2 2

17 : OIL PUMP

6

3

65

4

1

21

24


CT AT


1 31 1110 39 Magneto assly (For M6 Screw) 1 1 -- From Aug. 98 Alt. to 31111053

31 1110 19 Magneto assly (For M5 Screw) 1 -- -- From Feb. 95

(For R/R Unit) Upto July 98.

31 1110 10 Magneto assly 1 -- --

(For Rectifier & AC Regulator) Upto Jan 95.

2 31 1110 46 Rotor assly 1 1 -- For 31111039 & 31111019

31 1110 17 Rotor assly 1 -- -- For 31111010

3 31 1110 61 Stator assly (For M6 Screws) 1 1 -- For 31111039

31 1110 47 Stator assly (For M5 Screws) 1 -- -- For 31111019

31 1110 18 Stator assly 1 -- -- For 31111010

4 39 1042 19 Seal Oil 1 1 --

5 39 1003 20 Bearing ball 1 1 --

6 39 1028 21 Ring ‘O’ 1 1 --

7 31 1110 04 Gasket 1 1 -- Upto July 98. (For M5 Screw)

31 1110 38 Gasket 1 1 -- From Aug. 98. (For M6 Screw)

8 31 1110 11 Ignitor 1 1 --

9 31 1110 08 Damper 1 1 --

10 39 0092 04 Bolt 2 2 --

18 : MAGNETO ASSLY (NIPPON DENSO- NDIN)

1 3

2

4

25

24

21

76

5

23

9

8

18

27

22

11

10

1211

10

1219

15

16

20

14

26

17

1211

10

13


CT AT

25


11 39 0732 12 Washer Spring 2 2 --

12 39 0219 11 Plain Washer 2 2 --

13 31 2010 45 Regulator/Rectifire (R/R) unit 1 1 -- From Feb. 95

14 30 2010 77 Rectifire 1 -- -- Upto Jan. 95

15 30 2010 86 Regulator voltage assly 1 -- -- Upto Jan. 95.

16 31 2010 32 D.C. Regulator assly 1 -- -- Upto Jan. 95

31 2010 46 Charging regulator 1 -- -- Alt to 31201032

17 31 1110 01 Cap assly plug 1 1 --

18 31 1110 14 Grommet 1 1 --

DD 1110 12 Grommet 1 1 -- From Dec. 98

19 31 1110 12 Cap Spark Plug (With resistor) 1 1 -- Alt. to 31111028

20 31 1110 05 Plug Spark (NGKC7HSA or 1 1 --

MICO 2A)

31 1110 30 Plug Spark UR2A 1 1 --

31 1110 27 Plug Spark UR2AS 1 1 --

18 : MAGNETO ASSLY (NIPPON DENSO- NDIN)

1 3

2

4

25

24

21

76

5

23

9

8

18

27

22

11

10

1211

10

1219

15

16

20

14

26

17

1211

10

13

26


CT AT


21 31 1110 07 Coil Ignition with cap 1 1 -- Upto Jan. 98

TE 0063 03 Coil Ignition without cap 1 1 -- From Feb. 98

22 39 0745 01 Screw pan cross 2 2 --

23 39 0991 04 Bolt 3 3 -- Upto Jul. 98 (M5 Screws)

39 1613 04 Bolt 3 3 -- From Aug. 98 (M6 Screws)

24 31 1110 50 Pulser coil 1 1 -- For Magneto assly 31111039

31 1110 26 Pluser coil 1 -- -- For Magneto assly 31111010 &

P.No. 31111019

25 31 1110 49 Exciter Coil 1 1 -- For Magneto assly 31111039

31 1110 25 Exciter coil 1 -- -- For Magneto assly 31111010 &

31111019

26 31 1110 48 Lamp coil assly 1 1 -- For Magneto assly 31111039

27 31 1110 13 Grommet 1 1 --

DD 1110 11 Grommet 1 1 -- From Dec. 98.

18 : MAGNETO ASSLY (NIPPON DENSO-NDIN)

1 3

2

4

25

24

21

76

5

23

9

8

18

27

22

11

10

1211

10

1219

15

16

20

14

26

17

1211

10

13


CT AT

27


1 31 1110 53 Magneto assly (For M6 Screws) 1 1 -- From July 99 Alt. to. 31111039

31 1110 19 Magneto assly (For M5 Screws) 1 1 -- Upto July 98

2 31 1110 20 Rotor assly 1 1 -- For 3111053, 31111039 &

31111019

3 31 1110 40 Startor assly (For M6 Screws) 1 1 -- For 31111039 & 31111053

31 1110 21 Startor assly (For M5 Screws) 1 1 -- For 31111019

4 39 1042 19 Seal Oil 1 1 --

5 39 1003 20 Bearing ball 1 1 --

6 39 1028 21 Ring ‘O’ 1 1 --

7 31 1110 04 Gasket 1 1 -- Upto July 98.

31 1110 38 Gasket 1 1 -- From Aug. 98

8 31 1110 22 Ignitor assly 1 1 --

9 31 1110 08 Damper 1 1 --

10 39 0092 04 Bolt 2 2 --

11 39 0732 12 Washer Spring 2 2 --

12 39 0219 11 Plain Washer 2 2 --

13 31 2010 45 Regulator/Rectifire (R/R) unit 1 1 --

14 31 1110 01 Cap assly plug 1 1 --

18A : MAGNETO ASSLY (INEL)

1 3

4

21

22

18

7

6

5

20

98

19

13

1211

10

16

15

24

17

232

14

28


CT AT


15 31 1110 14 Grommet 1 1 --

DD 1110 12 Grommet 1 1 -- From Dec. 98

16 31 1110 12 Cap Spark Plug (With resistor) 1 1 -- Alt. to 31111028

17 31 1110 05 Plug Spark (NGKC7HSA or 1 1 --

MICO 2A)

31 1110 30 Plug Spark UR2A 1 1 --

31 1110 27 Plug Spark UR2AS 1 1 --

18 31 1110 07 Coil Ignition with cap 1 1 -- Upto Jan. 98

TE 0063 03 Coil Ignition without cap 1 1 -- From Feb. 98

19 39 0745 01 Screw pan cross 2 2 --

20 39 0991 04 Bolt 3 3 -- Upto Jul. 98 (M5)

39 1613 04 Bolt 3 3 -- From Aug. 98 (M6)

21 31 1110 33 Exciter coil 1 1 --

22 31 1110 34 Pulser Coil 1 1 --

23 31 1110 32 Lamp coil assly 1 1 --

24 31 1110 13 Grommet 1 1 --

DD 1110 11 Grommet 1 1 -- From Dec. 98.

18A : MAGNETO ASSLY (INEL)

1 3

4

21

22

18

7

6

5

20

98

19

13

1211

10

16

15

24

17

232

14


CT AT

29


1 31 1110 53 Magneto assly 1 1 -- Alt. to 31111039

DF 1110 01 Magneto assly -- -- 1

2 31 1110 54 Rotor assly 1 1 1 For 3111053, DF111001

3 31 1110 55 Startor assly 1 1 -- For 31111053

DF 1110 04 Startor assly -- -- 1 For DF111001

4 39 1042 19 Seal Oil 1 1 1

5 39 1003 20 Bearing ball 1 1 1

6 39 1028 21 Ring ‘O’ 1 1 1

7 31 1110 38 Gasket 1 1 1

8 31 1110 52 Ignitor assly 1 1 1

9 31 1110 08 Damper 1 1 1

10 39 0092 04 Bolt 2 2 2

11 39 0732 12 Washer Spring 2 2 2

12 39 0219 11 Plain Washer 2 2 2

13 31 2010 45 Regulator/Rectifire (R/R) unit 1 1 1

14 31 1110 01 Cap assly plug 1 1 115 31 1110 14 Grommet 1 1 1

DD 1110 12 Grommet 1 1 1 From Dec. 98

18B : MAGNETO ASSLY (VARROC)

1 3

4

21

22

18

7

6

5

20

98

19

13

1211

10

16

15

24

17

232

14

30


CT AT


16 31 1110 12 Cap Spark Plug (With resistor) 1 1 1 Alt., to 31111028

17 31 1110 05 Plug Spark (NGKC7HSA or 1 1 1MICO 2A)

31 1110 30 Plug Spark UR2A 1 1 131 1110 27 Plug Spark UR2AS 1 1 1

18 31 1110 07 Coil Ignition with cap 1 1 1 Upto Jan. 98

TE 0063 03 Coil Ignition without cap 1 1 1 From Feb. 98

19 39 0745 01 Screw pan cross 2 2 2

20 39 1613 04 Bolt 3 3 3

21 31 1110 56 Exciter coil assly 1 1 1 For 31111053 & DF111001

22 31 1110 58 Pulser Coil assly 1 1 1 For 31111053 & DF111001

23 31 1110 57 Lamp coil assly 1 1 -- For 31111055

DF 1110 05 Lamp coil assly -- -- 1 For DF111004

24 31 1110 13 Grommet 1 1 1

DD 1110 11 Grommet 1 1 1 From Dec. 98.

18B : MAGNETO ASSLY (VARROC)

1 3

4

21

22

18

7

6

5

20

98

19

13

1211

10

16

15

24

17

232

14

31


CT AT


11

1 39-0062-04 Bolt 1 1 1

2 39-0732-12 Washer Spring 1 1 1

3 39-0219-11 Washer Plain 1 1 1

4 31-19-1002 Clamp 1 1 1

5 30-18-1011 Nut 1 1 1

6 30-18-1010 Cap 1 1 1

7 30-18-1007 Bearing Cone 1 1 1

8 30-18-1006 Ball Steel 46 46 46

9 30-18-1008 Bearing Race 2 2 2

10 39 1784 04 Bolt 3 3 3 From Mar. 99

11 39-1040-11 Plain Washer 10 10 10

12 DD-1610-52 Bracket Engine 2 2 2 From Mar. 99 (Similar to Caliber)

31 1610 20 Barcket Engine 2 2 2 Upto Feb. 99

13 39-0788-12 Washer Spring 5 5 5

14 39-0792-15 Nut Hex. Small (12 A/F) 5 -- -- Upto Apr. 97

39-0694-15 Hex. Lock Nut (13 A/F) 5 5 5 From May 97

15 39-0876-04 Bolt 1 1 1

19 : FRAME AND STAY

19

15

17

18

13

14

10

11129

87

65

4

1411

168

9

1

3

13

2

20

32


CT AT


16 31-16-1097 Bracket Assly. 1 1 117 31 1610 01 Frame Complete 1 1 --18 31-2210-27 Stay With Kawasaki Label 1 1 1 From Jan. 99 to June 2000

31 2210 10 Stay with Kawasaki Label -- 1 1 Upto Dec. 98

DF 2210 05 Stay with Kawasaki Label 1 1 1 From July 2000

19 DD 1610 53 Bracket Engine 2 2 2 From Mar. 99 (Similar to Caliber)

31 1610 19 Bracket Engine 2 2 2 Upto Feb. 99

20 39-1060-04 Bolt (12 A/F) 2 -- -- Upto Apr. 97

39-1412-04 Bolt (13 A/F) 2 2 2 From May 97

21 36-2222-45 Bearing Cone Kit 1 1 1 Not Illustrated

22 DF 1810 07 Lock assly (4 In 1) 1 1 1 Not Illustrated

23 31 2210 29 “Kawasaki PU Emblem” 1 1 1 Upto June 200 (N.I.)

24 31 1611 34 Frame with brg. rase 1 1 1 Not Illustrate

19 : FRAME AND STAY

11

19

15

17

18

13

14

10

11129

87

65

4

1411

168

9

1

3

13

2

20

33


CT AT


1 39-0062-04 Bolt 5 5 --

2 39-0732-12 Washer Spring 5 5 --

3 39-0219-11 Plain washer 6 6 --

4 39-0986-08 Pin Cotter 1 1 --

5 DD 1610 56 Case Battery Assly. 1 1 --

6 31-20-1011 Damper 1 1 --

7 31-16-1017 Band 1 1 --

8 31-16-1007 Damper Battery 2 2 --

9 31-14-1004 Band 1 1 1

10 DF-1610-43 Bracket Assly -- -- 1

11 39-0062-04 Hex. Head Screw -- -- 1

12 39-0219-11 Plain Washer -- -- 1

13 39-0732-12 Washer Spring -- -- 1

20 : FRAME FITTING

1

2 3

6

5

4

321

32

18

7

9

11

10

11

1213

1213

34


CT AT


1 39-0712-15 Domed Cap Nut 4 4 4

2 39-0737-12 Washer Spring 4 4 43 39-0714-11 Washer Plain 8 8 8

4 30-17-1045 Rear Shock Absorber (MSL) 2 2 230-17-1053 Resr Shock Absorber(Gabriel) 2 2 2DB 1710 02 Resr Shock Absorber(Endurance) 2 2 2

5 30-17-1030 Rubber Bush 4 4 4

6 30-17-1031 Inner bush 4 4 47 39-0248-11 Plain Washer 2 2 28 31-17-1006 Shaft Swing Arm 1 1 1

9 39-0788-12 Washer Spring 2 2 210 39-0390-04 Bolt 2 2 2

11 39-0201-11 Plain Washer 2 2 2

12 30-17-1018 Bushing Rubber 2 2 213 39-0708-15 Nut Hex 1 1 114 31-17-1001 Arm Comp. Swing / Bush 1 1 1

15 31-1612-53 Holder Step (LH) 1 1 1 From Jan. 99 (Pipe in Pipe const.)

31-16-1207 Holder Step (LH)(for M8 Bolt) 1 -- -- From Mar. 96 to Dec. 98.

31 1610 74 Holder step (LH) (for M10 Bolt) 1 -- -- Upto Feb. 96.

21 : SWING ARM / REAR SHOCK ABSORBER

1 2

13

56

27

35633

9 26

12 11 7

10

25

1

21

22 2424

23 2424

23

2

3

18

12117

8

14

15 /16

20

19

17

4

2930

28

35


CT AT


16 31-16-1254 Holder Step (RH) 1 1 1 From Jan. 99 (Pipe in Pipe const.)

31-16-1208 Holder Step (RH) (for M8 bolt) 1 -- -- From Mar. 96 to Dec. 98.

31 1610 75 Holder Step (RH) (for M10 bolt) 1 -- -- Upto Feb. 96

17 30-17-1013 Step RR 2 2 2DD 1710 06 Step RR 2 2 2 From Jan. 99 (Similar to Caliber)

18 30-17-1022 Pin 2 2 219 39-0784-08 Pin Cottor 2 2 220 30-17-1012 Step RR Rubber -- 2 2

DD 1710 11 Step RR Rubber 2 -- --

21 30-17-1017 Washer, Step Fitting 2 2 222 31-15-1033 Adjuster Chain (RH) 1 1 1

15-15-1061 Adjuster Chain (RH) 1 1 1 Alt. to 31-15-1033

23 39-0711-11 Washer Plain 2 2 224 39-0292-15 Hex Nut 4 4 425 31-15-1032 Adjuster Chain (LH) 1 1 1

15-15-1062 Adjuster Chain (LH) 1 1 1 Alt. to 31-15-1032

26 39-0200-11 Plain Washer 2 2 227 39-0789-12 Spring Washer 1 1 128 31 1710 12 Damper for Swing arm 1 1 129 39 0454 11 Plain washer 2 2 230 39 0553 02 Self tapping Screw 2 2 2

21 : SWING ARM / REAR SHOCK ABSORBER

1 2

13

56

27

35633

9 26

12 11 7

10

25

1

21

22 2424

23 2424

23

2

3

18

12117

8

14

15 /16

20

19

17

4

2930

28

36


CT AT


1 30-16-1116 Damper 2 2 2

2 31-16-1022 Holder - Step 1 1 1

3 39-0788-12 Washer Spring 4 4 4

4 39-0119-04 Bolt (13 A/F) 4 4 4

5 39-0773-04 Bolt 1 1 1

6 39-0794-15 Nut Hex. Fine 1 1 1

7 31-16-1021 Stand Side 1 1 1

8 30-16-1158 Spring 2 2 2

9 30-16-1157 Shaft Stand 1 1 1

10 31-16-1009 Stand Centre 1 1 1

11 39-0787-08 Pin Cotter 1 1 1

22 : STAND AND STEP

97

8

5

6

4

3

1

21

108

11

37


CT AT


1 39-0967-04 Hex. Bolt 4 -- ---

39-0874-04 Hex. Bolt -- 4 4

2 39-0788-12 Washer Spring 6 6 6

3 39-0200-11 Plain Washer 4 4 4

4 39-0892-04 Bolt 3 3 3

5 39-0732-12 Washer Spring 7 7 7

6 39-0219-11 Plain Washer 3 3 3

7 30-19-1047 Clamp 1 1 1

8 30-16-1118 Fender Assly. Front 1 1 1

9 39-0197-11 Plain Washer 2 2 2

10 22-1504-35 Bolt 2 2 2

11 31-16-1278 Mud-Flap Front 1 1 1

12 39-0062-04 Bolt 4 3 3

13 30-16-1124 Fender Rear Front 1 1 1

14 39-0711-11 Washer 2 2 2

15 39 0817 15 Hex. Nut 4 4 4

23 : FENDER (MUDGUARD)

8

71

244

11

10

45

69

3

2

6

5

13

18

217

15

521

121920

16

14

15

38


CT AT


16 30-16-1221 Flap Fender Rear Fr. 1 1 1

17 39-0390-04 Hex. Screw 2 2 2

18 31-16-1008 Fender Complete Rear 1 1 1

19 39-0198-11 Plain Washer 2 2 2

20 31-16-1195 Mud-Flap Rear 1 1 1

21 39-0239-11 Plain Washer 2 2 2

22 01 1106 09 Plain washer -- 2 2

23 39 0291 15 Hex nut -- 4 4

24 30 1612 42 Reinforcement assly 1 1 1

23 : FENDER (MUDGUARD)

8

71

244

11

10

45

6

9

3

2

6

5

13

18

217

15

521

121920

16

14

15

39


CT AT


1 30-15-1025 Nipple Spoke 72 72 72

2 31-15-1041 Spoke Inner 36 36 36

3 31-15-1042 Spoke Outer 36 36 36

4 30-15-1029 Band Rim 2 2 2

5 31-15-1035 Wheel Rim (FRONT 1.4x18 ) 1 1 1

6 31-15-1044 Tyre Front (2.50-18", 4PR) 1 1 1 Proprietory item

7 30-15-1019 Tube (2.50 /2.75 x 18") 1 1 1 Not Serviced

8 31-15-1065 Wheel Rim (REAR 1.85 x 18) 1 1 1 For 2.75/3.00 tyre

9 31-15-1027 Tyre Rear (2.75-18", 6PR) 1 -- --

31-15-1045 Tyre Rear (2.75-18", 6PR) -- -- 1

10 30-15-1108 Tube (2.75/3.00 x 18") 1 1 -- Proprietory item

Not Serviced

11 30-15-1027 Tyre Rear (3.00-18, 4PR) -- 1 --

(To be used with Wheel Rim

1.85X18 &Tube 2.75/3.00X18")

24 : TYRE

4

21

9 / 11

54 7

2

6

1

3

8 3

10

40


CT AT


1 39-1006-20 Bearing Ball 1 1 1

39-1148-20 Bearing Ball 1 1 1 Alt. 39-1006-20

2 31-15-1002 Drum Front 1 1 1

3 31-15-1004 Collar 1 1 1

4 39-1004-20 Bearing Ball 1 1 1

5 14-1510-21 Oil Seal 1 1 1

6 31-15-1056 Collar Axle Assly. 1 1 1

7 39-0248-11 Plain Washer 1 1 1

8 39-0990-08 Pin Cotter 1 1 1

9 39-0981-15 Nut Castle 1 1 1

10 39-0775-04 Bolt 1 1 1

11 30-15-1003 Lever Brake Cam 1 1 1

12 30-15-1005 Indicator 1 1 1

13 30-15-1038 Ring O 1 1 1

14 31-15-1039 Panel Front Brake 1 1 1

15 31-15-1011 Cam Brake 1 1 1

25 : FRONT HUB

19

15

16

17

18

2

3

4

56

7

9

8

13

14

2321

1

10

12

25

29

23 24 2227

2826

11

41


CT AT


16 31-15-1014 Oil Seal 1 1 1

17 30-15-1037 Spring 2 2 2

18 35 1510 60 Shoe Brake Assly. 2 2 2

19 31-15-1064 Speedometer Gear (Plastic) 1 1 1

20 30-15-1118 Stopper for Bushing 1 1 1 Not Illustrated

21 30-15-1119 Bushing 1 1 1

22 39-1013-21 Ring 'O' 1 1 1

23 30-15-1042 Washer 'A' 2 2 2

24 30-15-1041 Gear Meter Screw 1 1 1

25 39-0900-12 Washer Spring 1 1 1

26 39-0840-01 Screw-Pan-Cross 1 1 1

27 39-0798-15 Nut 1 1 1

28 31-15-1036 Axle 1 1 1

29 39 0842 11 Washer Plain 1 1 1

25 : FRONT HUB

19

15

16

17

18

2

3

4

56

7

9

8

13

14

2321

1

10

12

25

29

23 24 2227

2826

11

42


CT AT


1 16-15-1008 Connecting Link Assembly 1 1 1

2 30-15-1085 Chain 1 1 13 31-15-1048 Coupling Assembly 1 1 1

4 39-0978-04 Bolt 4 4 45 31-15-1027 Coupling 1 1 1

6 31-15-1028 Sleeve 1 1 17 31-15-1029 Washer 2 2 2

8 39-0794-15 Nut Hex. Fine 4 4 49 30-10-1192 Bearing Ball 1 1 1

10 30-15-1082 Seal Oil 1 1 1

11 31-15-1043 Sprocket 1 1 1

12 31-15-1030 Collar 1 1 113 39-0988-15 Nut Hex. 1 1 1

14 39-1005-20 Bearing Ball 1 1 115 31-15-1018 Collar Bearing 1 1 1

16 31-15-1021 Shock Damper 4 4 417 31-15-1016 Drum Rear 1 1 1

18 30-15-1060 Bearing Ball 1 1 1

26 : REAR HUB

26

2533

31

1415

16

17

18

1312

118

10

9 6

75

42

1

19

20

22

21

23

24

2728

29 30

3

43


CT AT


19 30-15-1069 Spring 2 2 2

20 31 1510 60 Shoe Brake Assly. 1 1 1

21 31 1510 23 Brake Cam 1 1 1

22 31-15-1024 Panel Rear Brake 1 1 1

23 30-15-1038 Ring O 1 1 1

24 30-15-1005 Indicator 1 1 1

25 31-15-1037 Lever Brake (Sheet Metal) 1 1 1

31-15-1058 Lever Brake (Forging) 1 1 1 Alt. 31151037

26 39-0092-04 Bolt 1 1 1 For 31151058

27 31-15-1001 Axle 1 1 1

28 31-15-1026 Collar 1 1 1

29 39-0714-11 Washer Plain 1 1 1

30 39-0982-15 Nut Castle 1 1 1

31 39-0787-08 Pin Cotter 1 1 1

32 36-1531-01 Chain Sprocket Set 1 1 1 Not Illustrated

33 39 0798 15 Hex Nut 1 1 1

26 : REAR HUB

26

2533

31

1415

16

17

18

1312

118

10

9 6

75

42

1

19

20

22

21

23

24

2728

29 30

3

44


CT AT


1 39-0808-08 Pin Cotter 1 1 1

2 39-0198-11 Plain Washer 2 2 23 31-19-1016 Rod Brake 1 1 1

4 30-19-1038 Pin 1 1 15 31-19-1008 Lever Brake 1 1 1

DD 1910 12 Lever Brake 1 1 1

6 39-0805-11 Washer 1 1 17 39-0797-08 Pin Cotter 1 1 1

8 30-19-1031 Spring 1 1 19 30-19-1035 Spring 1 1 1

10 15-19-1026 Pin 1 1 1

11 30-19-1036 Brake Adjusting Nut 1 1 1

12 39-0807-08 Pin Snap 2 2 213 39-0708-15 Nut Hex. 2 2 2

14 39-0789-12 Washer Spring 2 2 215 30-15-1095 Bolt 2 2 2

16 31-15-1059 Rod Torque 1 1 117 39 0198 11 Plain washer 2 2 2

18 DD 1610 78 Damper 1 1 1

27 : BRAKE PEDAL

13 14

15

11

10

9

1

23

4

8

5

6

7

15

16

12

121314

17

17

18

45


CT AT


1 31 2210 22 Mirror assly LH 1 1 1 Rod type Stay

30-22-1014 Mirror Assly. - LH 1 -- -- Upto Nov. 99 Pipe type Stay

2 31 2210 23 Mirror assly - RH 1 -- 1 Rod type Stay

30-22-1013 Mirror Assly. - RH 1 -- 1 Upto Nov. 99 Pipe type Stay

3 39 1714 04 Flanged Bolt 4 4 44 30-18-1003 Holder - Handle 2 2 25 31-18-1054 Handle 1 1 1

6 32-20-1021 Control Switch RH 1 1 1 Lockable Coupler

30 1910 10 Control Switch RH 1 -- -- Upto Oct. 97

7 39-0724-01 Screw-Pan-Cros 1 1 -- For 32 2010 21

8 39-0716-01 Screw-Pan-Cros 1 1 19 30-19-1048 Band 2 2 2

10 31 2010 80 Control Switch LH 1 1 -- For 32 2010 21

DF 2010 21 Control Switch LH -- -- 1

11 39-0830-01 Screw-Pan-Cros 2 2 2 For 31 2010 80

12 30-19-1030 Boot 2 2 213 30-19-1021 Lever-Assly. Grip, LH 1 1 114 30-19-1023 Lever- Grip, Left 1 1 1

15 39-0726-04 Bolt 2 2 2

28 : HANDLE BAR

18

21

21

1920

24

2019

28

27

12

12

14

22

15 1617

2516 26

11

98

7

5

3

4

1/2

15

10

6

23

13

46


CT AT


16 30-19-1017 Nut 2 2 2

17 30-19-1024 Screw 1 1 1

18 30-19-1022 Holder Left Hand 1 1 1

19 39-0725-04 Hex Bolt 2 2 2

20 39-0198-11 Washer Plain 2 2 2

21 39-1184-15 Self Locking Nut 2 2 2

22 30-19-1020 Grip LH 1 1 1

23 31-19-1037 Lever-Assly. Grip, RH 1 1 1

24 31-20-1078 Switch 1 1 1 Lockable Coupler

30 2010 18 Switch 1 -- -- Upto Oct. 97

25 30-19-1016 Screw 1 1 1

26 30-19-1014 Holder Right Hand 1 1 1

27 30-19-1015 Lever- Grip, Right 1 1 1

28 30-19-1007 Grip-Assly. 1 1 1

28 : HANDLE BAR

18

21

21

1920

24

2019

28

27

12

12

14

22

15 1617

2516 26

11

98

7

5

3

4

1/2

15

10

6

23

13

47


CT AT


1 30-18-1024 Seal 2 -- --2 30-18-1023 Ring Snap 2 -- --3 30-18-1022 Seal Oil 2 -- --4 31-18-1013 Pipe Left Fork Outer 1 -- --5 31-18-1010 Pipe Right Fork Outer 1 -- --

6 30-18-1016 Gasket 2 -- --7 39-0778-04 Bolt 2 -- -- Upto May’98

8 30-18-1026 Gasket 2 -- --9 30-18-1025 Bolt 2 -- --

10 31-18-1015 Cy. Complete Fork 2 -- --

11 31-18-1016 Cylinder Fork 2 -- --12 30-18-1020 Ring Fork Piston 2 -- --13 30-18-1021 Spring Front Fork 2 -- --14 30-18-1019 Cap Oil Lock 2 -- --15 31-18-1014 Pipe Fork Inner 2 -- --

16 31-18-1017 Spring Front Fork 2 -- --17 31-18-1007 Damper assly (LH) 1 -- --18 31-18-1006 Damper Assly. (RH) 1 -- --19 30-18-1044 Bolt 1 -- --20 30-18-1030 Bolt Fork 2 -- --

29 : FRONT FORK(MSL)

1

15

14

3

16

2 13

12

11

9

8 76 17/184/5 36

28

24

23

2221

2019

33

34

26

27

29

30

31

32

1035

25

48


CT AT


21 30-18-1029 RingO 2 -- --

22 30-18-1028 Seat Fork Spring 2 -- --23 30-18-1043 Holder Fork Upper 1 -- --

24 30-18-1042 Cover Fork RH 1 -- --DD 1810 16 Cover Fork RH 1 -- --

25 DD-18-1090 Cover Trail ‘B’ 2 -- --

26 30-18-1041 Cover Fork LH 1 -- --

DD 1810 15 Cover Fork LH 1 -- --27 DD-18-1091 Cover Trail 2 -- --

28 30-18-1045 Damper 2 -- --29 31-18-1009 Holder Fork Under 1 -- --30 39-0789-12 Washer Spring 2 -- --

31 39-0777-04 Bolt Small Fine 2 -- --

32 DD 1810 51 Steering lock with key 1 -- --33 30-18-1009 Bearing Cone 1 -- --34 39-1011-01 Screw 2 -- --

35 31-18-1023 Fork Front (Without Boot) 1 -- --

36 31 1810 44 Gasket 2 -- --

29 : FRONT FORK (MSL)

1

15

14

3

16

2 13

12

11

9

8 76 17/184/5 36

28

24

23

2221

2019

33

34

26

27

29

30

31

32

1035

25

49


CT AT


1 DD-18-1032 Seal 2 2 2

2 31-18-1108 Ring Snap 2 2 2

3 DD 1811 02 Seal Oil 2 2 2

4 DD-18-1031 Pipe Left Fork Outer 1 1 1

5 DD-18-1034 Pipe Right Fork Outer 1 1 1

6 31-18-1103 Gasket 2 2 2

7 31-18-1104 Bolt 2 2 2

8 31-18-1105 Gasket 2 2 2

9 31-18-1106 Bolt 2 2 2

10 31-18-1109 Cylinder Fork 2 2 2

11 31-18-1111 Ring Fork Piston 2 2 2

12 30-18-1112 Spring Front Fork 2 2 2

13 30-18-1110 Cap Oil Lock 2 2 2

14 31-18-1098 Pipe Fork Inner 2 2 2


16 31-18-1096 Damper Assly. (LH) 1 1 1

30 : FRONT FORK(ENDURANCE)

1

14

13

3

15

2 12

11

10

9

8 76 16/174/5 37

27

23

22

2120

1918

32

33

25

26

28

29

30

3134

2435

36

50


CT AT


17 31-18-1113 Damper Assly. (RH) 1 1 118 31-18-1120 Bolt 1 1 119 31-18-1100 Bolt Fork 2 2 220 31-18-1102 Ring ‘O’ 2 2 2

21 31-18-1101 Seat Fork Spring 2 2 222 31-18-1119 Holder Fork Upper 1 1 123 30-18-1042 Cover Fork RH 1 1 1 For Fork Front P. No. 31181089

DD-18-1089 Cover Fork RH -- 1 1 For Fork Front P. No. DF181001

31 1811 17 Cover Fork RH 1 1 1 For Fork Front P. No. 31181089

24 DD-18-1090 Cover Trail ‘B’ 2 2 2 For Fork Front P. No. 31181089

, Fork Front P. No. DF181001

31 1811 18 Cover Trail ‘B’ 2 2 2 For Fork Front P. No. 31181083

25 30-18-1041 Cover Fork LH 1 -- -- For Fork Front P. No. 31181089

DD-18-1088 Cover Fork LH -- 1 1 For Fork Front P. No. DF181001

31 1811 16 Cover Fork LH 1 1 1 For Fork Front P. No. 31181093

26 DD-18-1091 Cover Trail 2 2 2 For Fork Front P. No. DF181001

31 1811 15 Cover Trail 2 2 2 For Fork Front P. No. 31181093

27 31-18-1114 Damper 2 2 228 31-18-1095 Holder Fork Under 1 1 129 39-0789-12 Washer Spring 2 2 2

30 : FRONT FORK (ENDURANCE)

1

14

13

3

15

2 12

11

10

9

8 76 16/174/5 37

27

23

22

2120

1918

32

33

25

26

28

29

30

3134

2435

36

51


CT AT


30 39-0777-04 Bolt Small Fine 2 2 2

31 DD 1810 51 Steering lock with key 1 1 132 30-18-1009 Bearing Cone 1 1 133 39-1011-01 Screw 2 2 234 31 1810 89 Fork Front (With Boot) 1 -- -- From Dec. 99

DF-18-1001 Fork Front (With Boot) -- 1 1 From Dec. 99

31 1810 93 Frok front (With Boot) 1 1 1 Upto Nov. 99

35 31-18-1097 Boot 2 2 2

36 DD-18-1028 Band Assembly 2 2 2

37 31 1810 44 Gasket 2 2 2

30 : FRONT FORK (ENDURANCE)

1

14

13

3

15

2 12

11

10

9

8 76 16/174/5 37

27

23

22

2120

1918

32

33

25

26

28

29

30

3134

2435

36

52


CT AT


1 DD-18-1045 Seal 2 2 2

2 31-18-1052 Ring Snap 2 2 2

3 39-13-4719 Seal Oil 2 2 2

4 DD-18-1044 Pipe Left Fork Outer 1 1 1

5 DD-18-1047 Pipe Right Fork Outer 1 1 1

6 31-18-1034 Gasket 2 2 2

7 39-0778-04 Bolt 2 2 2

8 31-18-1035 Gasket 2 2 2

9 31-18-1053 Bolt 2 2 2

10 31-18-1037 Cy. Complete Fork 2 2 2

11 31-18-1038 Cylinder Fork 2 2 2

12 31-18-1040 Ring Fork Piston 2 2 2


14 31-18-1039 Cap Oil Lock 2 2 2

15 31-18-1030 Pipe Fork Inner 2 2 2

31 : FRONT FORK(GABRIAL)

1

15

14

3

16

2 13

12

11

9

8 7

6 17/184/5 38

28

24

23

2221

2019

33

34

26

27

29

30

31

32

10

35

25

37

36

53


CT AT



31 1810 17 Spring Front Fork 2 2 2 For 31181093

17 31-18-1122 Damper Assly (LH) 1 1 1

18 31-18-1006 Damper Assly. (RH) 1 1 1

19 31-18-1050 Bolt 1 1 1

20 31-18-1051 Bolt Fork 2 2 2

21 39-1261-21 RingO 2 2 2

22 31-18-1032 Seat Fork Spring 2 2 2

23 31-18-1049 Holder Fork Upper 1 1 1

24 30-18-1042 Cover Fork RH 1 -- -- For Fork Front P. No. 31181089

DD-18-1089 Cover Fork RH -- 1 1 For Fork Front P. No. DF181001

31 1810 47 Cover Fork RH 1 1 1 For Fork Front P. No. 31181121

25 DD-18-1090 Cover Trail ‘B’ 2 2 2 For Fork Front P. No. 31181089,

Fork Front P. No. DF181001

31 1810 48 Cover Trail ‘B’ 2 2 2 For Fork Front P. No. 31181121

26 30-18-1041 Cover Fork LH 1 -- -- For Fork Front P. No. 31181089

DD-18-1088 Cover Fork LH -- 1 1 For Fork Front P. No. DF181001

31 1810 46 Cover Fork LH 1 1 1 For Fork Front P. No. 31181121


1

15

14

3

16

2 13

12

11

9

8 76 17/184/5 38

28

24

23

2221

2019

33

34

26

27

29

30

31

32

10

35

25

37

36

54


CT AT


27 DD-18-1091 Cover Trail 2 2 2 For Fork Front P. No. 31181089,

Fork Front P. No. DF181001

31 1810 45 Cover Trail 2 2 2 For Fork Front P. No. 31181121

28 31-18-1044 Damper 2 2 2

29 31-18-1027 Holder Fork Under 1 1 1

30 39-0789-12 Washer Spring 2 2 2

31 39-0777-04 Bolt Small Fine 2 2 232 DD 1810 51 Steering lock with key 1 1 1

33 30-18-1009 Bearing Cone 1 1 1

34 39-1011-01 Screw 2 2 2

35 31-18-1089 Fork Front 1 -- -- From Dec. 99

DF-18-1001 Fork Front -- 1 1

31 1811 21 Fork Front 1 1 1

36 DD-18-1041 Band Assembly 2 2 2

37 31 1811 24 Boot 2 2 2

38 31 1810 44 Gasket 2 2 2


1

15

14

3

16

2 13

12

11

9

8 76 17/18

4/5 38

28

24

23

2221

2019

33

34

26

27

29

30

31

32

10

35

25

37

36

55


CT AT


1 31 1410 93 Petrol tank with decal 1 -- --

(Wine Red)

31 1410 94 Petrol tank with decal 1 -- --

(Jet black)

DF 1410 32 Petrol tank with decal -- 1 --

(Jet Black)


(Jet Black)


(Wine Red)


(Imperial Maroon)

DF 1410 40 Petrol tank with decal -- -- 1

(Jet Black)

DF 1410 42 Petrol tank with decal -- -- 1 Upto Nov. 2000.

(Imperial Maroon)

DF 1410 57 Petrol tank with decal -- -- 1 From Dec. 2000.

(Imperial Maroon)

DF 1410 52 Petrol tank with decal -- -- 1 Upto Nov. 2000.

(Wine Red)

32 : PETROL TANK & SIDE COVERS WITH DECAL

1

2

3

56


CT AT


DF 1410 58 Petrol tank with decal -- -- 1 From Dec. 2000.

(Wine Red)

2 31 1612 74 Side Cover LH with Decal 1 -- --

(Wine Red)

31 1612 76 Side Cover LH with Decal 1 -- --

(Jet Black)

DF 1610 29 Side Cover LH with Decal -- 1 --

(Jeb Black)


(Jeb Black)


(Wine Red)


(Imperial Maroon)


(Jet Black)


(Imperial Maroon)

DF 1610 44 Side Cover LH with Decal -- -- 1

(Wine Red)

1

2

3


57


CT AT


3 31 1612 75 Side Cover RH with Decal 1 -- --

(Wine Red)

31 1612 77 Side Cover RH with Decal 1 -- --

(Jet Black)

DF 1610 31 Side Cover RH with Decal -- 1 --

(Jeb Black)


(Jeb Black)


(Wine Red)


(Imperial Maroon)

DF 1610 37 Side Cover RH with Decal -- -- 1

(Jet Black)


(Imperial Maroon)


(Wine Red)

1

2

3


58


CT AT


1 31 1410 62 Petrol Tank Decal LH 1 -- --(Wine Red)

31 1410 60 Petrol Tank Decal LH 1 -- --(Jet Black)

2 DF 1410 26 Petrol Tank Decal LH -- 1 --(Jet Black)

DF 1410 01 Petrol Tank Decal LH -- 1 --(Jet Black)

DF 1410 28 Petrol Tank Decal LH -- 1 --(Wine Red)

3 DF 1410 44 Petrol Tank Decal LH -- -- 1(Jet Black)

DF 1410 46 Petrol Tank Decal LH -- -- 1 For DF141057

(Imperial Maroon)DF 1410 61 Petrol Tank Decal LH -- -- 1

(Imperial Maroon)DF 1410 46 Petrol Tank Decal LH -- -- 1 For Petrol Tank DF141052

(Wine Red)DF 1410 61 Petrol Tank Decal LH -- -- 1 For Petrol Tank DF141058

(Wine Red)4 31 1410 63 Petrol Tank Decal RH 1 -- --

(Wine Red)

33 : DECAL

4S - Champion

Boxer - CT

Boxer - AT

1/4

7/10

3/6

2/5

9/12

8/11

59


CT AT


31 1410 61 Petrol Tank Decal RH 1 -- --

(Jet Black)

5 DF 1410 27 Petrol Tank Decal RH -- 1 --

(Jet Black)

DF 1410 02 Petrol Tank Decal RH -- 1 --

(Jet Black)

DF 1410 29 Petrol Tank Decal RH -- 1 --

(Wine Red)

6 DF 1410 45 Petrol Tank Decal RH -- -- 1

(Jet Black)

DF 1410 47 Petrol Tank Decal RH -- -- 1 For DF141057

(Imperial Maroon)

DF 1410 62 Petrol Tank Decal RH -- -- 1 For DF141042

(Imperial Maroon)

DF 1410 47 Petrol Tank Decal RH -- -- 1 For Petrol Tank DF141052

(Wine Red)

DF 1410 62 Petrol Tank Decal RH -- -- 1 For Petrol Tank DF141052

(Wine Red)

7 31 1612 70 Decal Side Cover LH 1 -- --

(Wine Red)

33 : DECAL

4S - Champion

Boxer - CT

Boxer - AT

1/4

7/10

3/6

2/5

9/12

8/11

60


CT AT


31 1612 72 Decal Side Cover LH 1 -- --(Jet Black)

8 DF 1610 09 Decal Side Cover LH -- 1 --(Jet Black)

9 DF 1610 39 Decal Side Cover LH -- -- 1(Jet Black)

DF 1610 41 Decal Side Cover LH -- -- 1(Imperial Maroon & Wine Red)

10 31 1612 71 Decal Side Cover RH 1 -- --(Wine Red)

31 1612 73 Decal Side Cover RH 1 -- --(Jet Black)

11 DF 1610 26 Decal Side Cover RH -- 1 --(Jet Black)

DF 1610 10 Decal Side Cover RH -- 1 --(Jet Black)

DF 1610 28 Decal Side Cover RH -- 1 --(Wine Red)

12 DF 1610 40 Decal Side Cover RH -- -- 1(Jet Black)

DF 1610 42 Decal Side Cover RH -- -- 1

(Imperial Maroon & Wine Red)

33 : DECAL

4S - Champion

Boxer - CT

Boxer - AT

1/4

7/10

3/6

2/5

9/12

8/11

61


CT AT

PLATE NO. BOXER & 4S CHAMPION34 : PETROL TANK CAP, TAP ASSLY, FUEL FILTER

26

2221

20

25

15

14

13

12

16

19

1718

11

19

25

24

1

3

568

23

2

9

4

10

1 31-14-1010 Cap Assly. Tank Compl. 1 1 1

2 31-14-1030 Rotor with key 1 1 1 Alt to DD141055

3 30-14-1051 Cap Assly. Tank 1 1 1

4 30-14-1055 Pin 1 1 1

5 39-0761-01 Screw-Pan-Cros 2 2 2

6 30-14-1030 Washer 2 2 2

7 30-14-1054 Hinge 1 1 1

8 30-14-1031 Ring O 2 2 2

9 30-14-1052 Packing 1 1 1

10 DD 1410 21 Tap assly 1 1 1 From May 99 (Similar to Caliber)

30-14-1014 Tap Assly. 1 1 1 Upto April 99

11 30-14-1039 Packing 1 1 1

12 DD 1410 89 Packing (Adeep) 1 1 1

DD 1410 90 Packing (Jaina die cast) 1 1 1

13 30-14-1038 Ring O 1 1 1

1•4 30-14-1037 Screw-Pan-Cros 2 2 2

15 30-14-1049 Packing 1 1 1

26

24

7

62


CT AT


26

2221

20

25

15

14

13

12

16

19

1718

11

19

25

24

1

3

568

23

2

9

4

10

16 30-14-1048 Filter 1 1 1

17 DD 1410 22 Bolt 2 2 2 For Tap assly P. No. DD141021

39-0739-04 Bolt 2 2 2 For Tap assly P. No. 30141014

18 39-0740-11 Washer 2 2 2

19 31-14-1006 Clamp Tube 4 4 4

20 39-0375-11 Washer Plain 2 2 2 For 31121010

21 39-0900-12 Washer Spring 2 2 2 For 31121010

22 39-0899-01 Screw-Pan-Cros 2 2 2 For 31121010

23 07-1410-26 Label 1 -- -- Upto March 98

24 DD 1210 14 Tube Fuel 1 1 1 For DD121013

31 1410 07 Tube Fuel 1 1 1 For 31121010

25 DD 1210 13 Filter Fuel 1 1 1 From May 99 (Similar to Caliber)

31 1210 10 Filter Fuel 1 1 1 Upto April 99

26 DD 1210 15 Tube Fuel 1 1 1 For DD121013

31 1210 51 Tube Fuel 1 1 1 For 31121010

26

24

7

34 : PETROL TANK CAP, TAP ASSLY, FUEL FILTER

63


CT AT

PLATE NO. BOXER & 4S CHAMPION35 : CHAIN CASE

2

1

7

5

4

6

3

4

58

1 30-16-1271 Rubber Pad 1 1 1

2 31-16-1094 Case Chain Upper Assly. 1 1 1

3 31-16-1011 Case Chain Lower Assly 1 1 1

4 39 0219 11 Washer Plain (6.4x13x1.5) 2 2 2

5 39-0732-12 Washer Spring (6.1x11.8x1.6) 4 4 4

6 15-16-1069 Rubber Cap 1 1 1

7 39-0897-04 Bolt (M6x1x10x10) 2 2 2

8 39-0876-04 Bolt (M6 x 1 x 10 x 12 ) 2 2 2

64


CT AT

PLATE NO. BOXER & 4S CHAMPION36 :FITTINGS -PETROL TANK, SIDE COVER & COVER SEAT

7

2

1

7

11

3

6

4

5

10

98

1 39-0983-08 Pin Snap 1 1 1

2 39-1054-11 Washer 1 1 1

3 31-14-1005 Damper 1 1 1

4 31-14-1009 Damper 1 1 1 Upto April 94

5 30-14-1026 Damper 2 2 2

6 31-14-1037 Damper (Fuel tank) 1 1 1

7 30-21-1001 Damper 4 4 4

8 31-16-1078 Washer 1 1 1

9 39-1076-01 Screw (M6x1x14) 1 1 1

10 31-16-1018 Damper 1 1 1

11 31-16-1136 Lock for side cover with keys 1 1 1 Alt. to DD161007

65


CT AT

PLATE NO. BOXER & 4S CHAMPION37 : METER ASSEMBLY

13

8

8 17

76

5

4

3

2

1110

21

2018 15

22

12

14

9

1110

9

1

16

1 31-19-1012 Meter Assembly 1 1 1

2 31-19-1017 Cover Meter Case Upper (Black) 1 1 1

3 31-19-1018 Speedometer 1 1 1

4 31-19-1019 Rubber Gasket 1 1 1

5 31-19-1020 Cover (White) 1 1 1

6 30 2011 28 Bulb 12V, 4 W (Imported) 1 1 1 Neutral Indicator

30-20-1029 Bulb 12V, 4 W 1 1 1 Speedometer

7 30-20-1084 Bulb 12 V, 2W 2 -- -- TPI & HI beam

30 2011 29 Bulb 12V, 2W -- 2 2 TPI & HI beam

8 39-1210-02 Cros Recssed Pan Head

Screw 5 5 5

9 39-0900-12 Washer Spring 4 4 4

10 39-0842-11 Washer Plain Small 4 4 4

11 39-0920-01 Screw-Pan-Cros 4 4 4

12 31-19-1015 Damper 2 2 2

13 39-0814-11 Washer 2 2 2

14 39-0292-15 Nut 2 2 2

15 31-19-1021 Cover Meter Lower (Black) 1 1 1

66


CT AT

PLATE NO. BOXER & 4S CHAMPION37 : METER ASSEMBLY

13

8

8 17

76

5

4

3

2

1110

21

20

15

22

12

14

9

1110

9

1

16

16 31-19-1014 Bracket Meter 1 1 1

17 31-19-1013 Socket Assembly 1 1 1

18 31-20-1040 Ignition switch Assly. 1 1 -- Alt to DD201072

with keys

19 31-18-1020 Four in one lock/keys set 1 1 -- Not Illustrated Alt to DD181050

DF 1810 07 Four in one lock/keys set -- -- 1 Not Illustrated

20 39-0292-15 Nut 2 2 --

21 39-0849-14 Toothed Washer 2 2 2

22 31-2010-51 Nut for Ignition Switch 1 1 --

18

67


CT AT

PLATE NO. BOXER & 4S CHAMPION38 : CONTROL CABLES

11

2

3

45

8

9

6

10

1

7

1 31 1910 29 Cable Brake (FR) 1 1 1

2 30-19-1070 Spring 1 1 1

3 30-19-1069 Dust Seal 1 1 1

4 30-19-1071 Rod End 1 1 1

5 30-19-1072 Adjusting Nut 1 1 1

6 31-19-1028 Cable - Clutch 1 1 1

7 31-19-1003 Cable Speedometer 1 1 1

8 30-19-1067 Oil Seal 1 1 1

9 31-19-1004 Inner Cable Speedo 1 1 1

10 31-19-1027 Cable - Throttle 1 1 1

11 31-19-1032 Accelerator boot 1 1 1

68


CT AT


1 31-20-1075 Head Light Assly (With lamp 1 1 -- Upto July 98 For Boxer CT

With Coupler)31 2011 02 Head light Assly (Without coupler) 1 -- -- Upto Oct. 97

2 30-20-1025 Rim Lamp 1 1 -- For 31201075

3 30-20-1119 Clip for Head Lamp 2 2 -- For 31201075

4 30-20-1103 Reflector with Glass 1 1 -- For 31201075

5 30-20-1137 Lamp Holder Assly. 1 1 -- For 31201075

6 31-20-1004 Body Comp. Head Lamp 1 1 -- For 31201075

7 30-20-1037 Damper 2 2 --8 30-20-1033 Washer 2 2 --9 39-0886-04 Bolt 2 2 --

10 39-0792-15 Nut 2 2 --

11 39-0788-12 Washer spring 2 2 --12 39-0200-11 Washer plain 2 2 --13 30-20-1035 Collar 2 2 --14 30-20-1036 Damper 2 2 --15 30-20-1030 Bulb (12 V, 35/35 W) 1 1 --

20 2010 24 Bulb (12 V, 35/35 W) 1 1 1 S2 type

25 2010 09 Bulb (12V 35/35 Watt) 1 -- -- Alt. to 20 2010 24

16 39 0902 11 Plain Washer 2 2 --17 39 0901 04 Bolt 2 2 --18 39 0790 12 Washer spring 2 2 --

6

1112

13

5

14

716

17

18

98

23

4

15

10

1

39 : HEAD LAMP ASSLY (4S-CHAMPION)

69


CT AT


1 DF 2010 01 Head light assly with lamp -- 1 1

2 DF 2010 05 Rim Lamp -- 1 1

3 DF 2010 04 Reflector with Glass -- 1 1

4 DF 2010 06 Lamp Holder assly -- 1 15 DF 2010 19 Cup washerr -- 2 2 Rim mounting

6 39 0886 01 Screw pan cross -- 2 2 Rim mounting

7 DF 2010 08 Damper -- 2 2

8 DF 2010 09 Collar -- 2 2

9 DF 2010 10 Special Nut -- 2 2 Head light mounting.

10 39 1394 04 Flanged bolt -- 2 2 Head light mounting.

11 DF 2010 07 Housing head light -- 1 112 20 2010 24 Bulb (12 V 35/35 W) -- -- 1

9

4

8

2

6

5

12

11

710

1

3

39A : HEAD LAMP ASSLY (BOXER)

70


CT AT


1 31-20-1084 Direction Ind. Front RH with Lamp 1 1 -- Upto July 98 for Boxer CT

2 31-20-1035 Lamp Assly Signal Front - LH -- 1 -- Upto Dec. 98

31 2010 94 Lamp assly signal front LH 1 1 -- From Jan. 99

with lamp Upto July 98 for Boxer CT

3 31-20-1018 Lamp Signal Rear - LH with lamp 1 1 -- Upto July 98 for Boxer CT

31 2010 86 Lamp signal rear LH with lamp 1 1 -- From Jan. 99

4 31-20-1019 Lamp signal rear - RH with lamp 1 1 -- Upto July 98 for Boxer CT

30 2010 88 Lamp signal rear - RH with lamp 1 1 -- From Jan. 99

5 06-2010-83 Bulb 12 V 10 W 4 4 --

6 31-20-1016 Gasket 4 4 -- For 31201035

30 2010 41 Gasket 4 4 -- For 31201094

7 31-20-1017 Lens 4 4 -- For 31201035

30 2010 46 Lens 4 4 -- For 31201094

8 30 2010 48 Damper 8 8 --9 39 0810 02 Cr. Rec. Pan Head screw 4 4 -- For Lens mounting

10 31 2010 83 Bracket for signal light 4 4 --30 2010 47 Bracket for signal ligh 4 4 --

11 39 0201 11 Plain Washer 4 4 --12 39 0267 12 Spring washer 4 4 --13 39 0794 15 Hex nut 4 4 --14 39 1225 15 Hex nut with Flange 4 4 --

40 : TURN SIGNAL LAMP (4S-CHAMPION)

5

1

8

3

2

4

6

7

9

10

11

1213

14

71


CT AT


1 DF 2010 13 Direction ind. Front RH with Lamp -- 1 --2 DF 2010 11 Direction ind. Front LH with Lamp -- 1 13 DF 2010 15 Direction ind. Rear LH with Lamp -- 1 14 DF 2010 17 Direction ind. Rear RH with Lamp -- 1 15 06-2010-83 Bulb 12 V 10 W -- 4 4

6 32 2010 29 Lens -- 4 4

7 39 0736 15 Nut -- 4 4

8 39 1225 15 Hex nut with flange -- 4 4

9 DF201054 Bracket Signal Lamp -- 4 4

10 DF201055 Gasket -- 4 4

11 39 0781 11 Plain washer -- 4 4

12 39 0466 12 Spring washer -- 4 4

13 DF201056 Screw -- 4 4

40A : TURN SIGNAL LAMP (BOXER)

7

41

3

5

6

8

1112

10

9

13

72


CT AT


1 39-0798-15 Nut 4 4 4

2 39-0211-11 Plain Wahser 4 4 4

3 31-20-1010 Bracket Tail Lamp 1 -- -- Upto Feb. 94

31-20-1048 Bracket Tail Lamp 1 1 1 From March 94.

4 31-20-1002 Damper 4 4 4

5 31-20-1001 Collar 4 4 4

6 39-0882-04 Hex. Bolt 4 4 4

7 31-18-1018 Plate No. Front 1 1 1

8 39-1290-04 Bolt 2 2 2

9 39-0732-12 Washer Spring 2 2 2

10 39-0219-11 Plain Washer 2 2 2

11 39-0062-04 Bolt 2 2 2

12 31 2010 74 Tail light comp. with lamp 1 1 1

13 31-20-1073 Lamp Tail 1 1 1 Lockable Coupler From Nov. 97

31 2010 12 Lamp Tail 1 1 -- Upto Oct. 97

14 31-20-1014 Lens 1 1 1

15 39-1038-01 Screw Pan Cross 2 2 2

41 : TAIL LAMP ASSLY / BRACKET

5

26

2528

27

11

109289

2

6

8

62542

1

12

4

2221

15

16

13

18

242119

17

14

23

7

3

29

20

12

73


CT AT


16 31-20-1013 Gasket 1 1 1

17 31-20-1060 Bulb 12 V, 5/10W 1 1 1

18 31-20-1036 Body Comp. Tail Lamp 1 1 1

19 39-0291-15 Nut Hex. (M5x0.8x8x4) 2 2 2

20 16-16-1042 Plate No. RR (Rear) 1 1 1

21 01-1106-09 Plain Washer (5.2x14x0.8) 4 4 4

22 39-0790-12 Washer Spring (5.1x9.2x1.3) 2 2 2

23 01-1605-09 Bolt (M5x0.8x8x18) 2 2 2

24 39-1209-24 Spacer (5.5x22x5) 2 2 2

25 39-1285-23 Grommet 2 2 2

26 31-20-1042 Packing tail lamp 1 1 1

27 39-1290-04 Bolt 2 2 2

28 39-0211-11 Plain Washer 4 2 2

29 31 2010 23 Damper 2 -- --

41 : TAIL LAMP ASSLY / BRACKET

5

26

2528

27

11

109289

2

6

8

62542

1

12

4

2221

15

16

13

18

242119

17

14

23

7

3

29

20

12

74


CT AT


1 39-0119-04 Bolt 1 1 12 39-0788-12 Washer Spring 1 1 13 31-20-1008 Horn 1 1 --

DF-20-1023 Horn DC -- -- 14 31-20-1009 Band 1 1 15 30-20-1064 Band 2 2 2

6 30-19-1048 Band 3 3 37 30-20-1073 Switch 1 -- -- Upto Oct. 97

31 2010 79 Switch 1 1 1 Coupler type

8 30-20-1074 Spring Brake Switch 1 1 19 31-20-1025 Harness 1 1 --

DF 2010 20 Harness -- -- 131 2010 53 Wiring Harness 1 -- -- From Nov. 97

31 2010 52 Wiring Harness 1 1 --31 2011 08 Wiring Harness 1 1 --

10 31-20-1027 Battery (12V, 2.5 AH) 1 1 -- Upto Sept. 2000

DL 2010 08 Battery 1 1 -- With coupler From : Oct. 2000

11 31-20-1037 Filling Plug (Amco) 6 6 --12 30-20-1060 Fuse - Assly. 1 1 --13 30-20-1085 Fuse, 15A 1 1 --14 31-2010-30 Relay 1 1 --

31 2010 90 DC Flasher 1 1 --

42 : ELECTRICAL EQUIPMENT

14

1516

17

13

10

11

9

8

6

5 7

4

3

2

1

12

2019

18

21

22

2625

27

24

2526

23

75


CT AT

PLATE NO. BOXER & 4S CHAMPION42 : ELECTRICAL EQUIPMENT

15 31-2010-29 Rubber Holder 1 1 --

16 31-20-1038 Exhaust Pipe (Amco) -- 1 --

17 31-20-1003 Relay assly. 1 1 -- Alt. to 31201104

18 35 2011 40 Flasher assly -- -- 1

19 35 2011 33 Flasher -- -- 1

20 06 2013 03 Damper -- -- 1

21 DF 2010 22 AC / DC Unit -- -- 1

22 CD 2010 30 Regulator assly -- -- 1

23 31 2010 82 Capacitor 1 1 1

24 39 1079 01 Hex Screw 1 1 1

25 39 0263 12 Spring Washer -- -- 1

26 39 0198 11 Plain wahser -- -- 1

27 39 0745 01 Screw -- -- 1

14

1516

17

13

10

11

9

8

6

5 7

4

3

2

1

12

2019

18

21

22

2625

27

24

2526

23

76


CT AT


1 31-22-1001 Tool Kit 1 1 1

31-22-1003 Tool Wrench (Box, 16 mm) 1 1 1

30-22-1008 Tool Wrench (Open End 1 1 1

10 x 12 )

30-22-1033 Tool Wrench (Open End 1 1 1

10 x 13 )

30-22-1004 Tool Driver (philips & slot) 1 1 1

30 2210 01 Tool Driver 1 1 1

30-22-1011 Tool Wrench 1 1 1

(Open End 14 x 17 )

30-22-1002 Tool Bag 1 1 1

30 2210 09 Tool bar 1 1 1

30 2210 10 Tool Plier 1 1 131 2210 04 Tool wrench (24 A/F) 1 1 1

30 2210 03 Tool Driver 1 1 1

43 : TOOL KIT

1

77


CT AT


1 31-14-1017 Emblem - LH 1 -- -- Upto Nov. 98

2 31-14-1018 Emblem - RH 1 -- -- Upto Nov. 98

3 39-0763-01 Screw C.S.K. Cross 4 -- -- Upto Nov. 98

4 31-16-1116 4S - Four Stroke Name Plate 2 -- -- Upto Nov. 98

For Cover Side

31-16-1202 4S - Champion Name Plate 2 -- -- Upto Nov. 98

For Cover Side

5 01-1605-08 Lock Washer 8 -- -- Upto Nov. 98 (N.I.)

6 31-22-1009 Kawasaki Label 1 -- -- Upto Nov. 98

7 31 1410 91 ‘KBajaj’ Label 3 2 2 From Dec. 98

8 31 1612 46 Emblem Boxer -- 2 2 Upto Dec. 98

DF 1610 01 Emblem Boxer -- 2 2 Upto Dec. 98

44 : EMBLEM AND MARKS

6

4

3

1/2

4

78


CT AT


1 31 2110 17 Seat assly 1 -- -- From Frame No. 31495

2 DF 2110 17 Seat assly with Damper -- -- 1 From Oct. 99

3 DF 2110 13 Seat assly with damper -- 1 --

4 39 0788 12 Washer spring 2 2 2

5 39 0390 04 Bolt 2 2 2

6 31 2110 04 Damper 6 6 6

7 31 2110 15 Bracket 2 2 2

8 39 0292 15 Hex Nut 4 4 4

9 39 0732 12 Washer Spring 4 4 4

10 39 0198 11 Plain washer 4 4 4

45 : SEAT ASSLY.

2

6

1/3

6

5

48

9

10

7

79


CT AT

PLATE NO. BOXER & 4S CHAMPION46 : ACCESSORIES

1 31 2210 20 Leg guard 1 1 1

DD 2210 03 Leg guard -- -- 1

2 39 0119 04 Bolt 3 3 3

3 39-0788-12 Washer Spring 3 3 3

4 31-16-1108 Saree Guard Complete 1 1 1

DF 2210 04 Saree Guard Complete -- -- 1

5 31-16-1123 Plug For Saree Guard 2 2 2

6 31 1910 31 Clamp (Coil Ignition) 1 1 1

7 39 1060 04 Bolt 1 -- -- Leg guard mounting

8 39 1040 11 Plain washer 2 -- -- Leg guard mounting

9 39 0792 15 Hex nut 1 -- -- Leg guard mounting

10 39 0292 15 Hex nut 1 -- -- Saree guard mounting

11 39 0732 12 Spring washer 1 -- -- Saree guard mounting

12 39 0239 11 Plain washer 1 -- -- Saree guard mounting

13 39 0198 11 Plain washer 1 -- -- Saree guard mounting

14 39 0892 04 Bolt 1 -- -- Saree guard mounting

13

12

10

112

3

5

78

3

9

1

3

2

14

4

6

80


CT AT

PLATE NO. BOXER & 4S CHAMPION47 : FAIRING

1 31 1810 91 Fairing with decal (Wine red) 1 1 -- From Dec. 98

Upto July 98 Boxer CT

31 1810 92 Faring with decal (Jet black) 1 1 -- From Dec. 98.

Upto July 98 Boxer CT

2 31 1810 72 Decal Fairing LH (Jet black) 1 1 -- Upto July 98 Boxer CT

31 1810 73 Decal Fairing RH (Jet black) 1 1 -- Upto July 98 Boxer CT

31 1810 75 Decal Fairing LH (Wine red) 1 1 -- Upto July 98 Boxer CT

31 1810 76 Decal Fairing RH (Wine red) 1 1 -- Upto July 98 Boxer CT

3 31 1810 65 Bracket left 1 1 -- Upto July 98 Boxer CT

4 31 1810 66 Bracket right 1 1 -- Upto July 98 Boxer CT

5 31 1810 67 Guide bush 2 2 -- Upto July 98 Boxer CT

6 39 1789 24 Washer 2 1 -- Upto July 98 Boxer CT

7 DG 1611 21 Screw 2 1 -- Upto July 98 Boxer CT

8 31 1810 90 Label “Kawasaki” 1 1 -- Upto July 98 Boxer CT

4

3

7

6

5

5

1

2

7

68

81


CT AT

PLATE NO. BOXER & 4S CHAMPION48 : MAIN BRACKET

42

56

1

4

3

117

8109

12

1 31 1612 39 Bracket Main -- 1 --

2 39 0390 04 Hex Screw -- 3 --

3 39 1803 04 Hex bolt -- 1 --

4 39 0788 12 Washer spring -- 4 --

5 39 0237 11 Plain washer -- 1 -- To be assembed in between

sareeguard & main bracket

6 30 1611 69 Grommet -- 2 --

7 31 1612 40 Carrier Assly -- 1 --

DF 1610 04 Carrier Assly -- 1 -- From Oct. 98

8 39 0062 04 Hex bolt -- 4 --

9 39 1309 11 Plain washer -- 4 --

10 39 0732 12 Washer spring -- 4 --

11 31 1612 51 Lock assembly - seat -- 1 --

12 39 0743 01 Screw Csk cross -- 2 --

82


CT AT

PLATE NO. BOXER & 4S CHAMPION49 : COVER SEAT

2

1

5

6

7

8

9

4

3

1 31 1612 55 Cover Seat LH (Alfa red) -- 1 --

DF 1610 15 Cover Seat LH (Jet Black) -- 1 --

DF 1610 16 Cover Seat LH (Imperial Maroon) -- 1 --

2 31 1612 56 Cover Seat RH (Alfa red) -- 1 --

DF 1610 17 Cover Seat RH (Jet Black) -- 1 --

DF 1610 18 Cover Seat RH (Imperial Maroon) -- 1 --

3 39 1607 01 Screw -- 2 --

4 39 1789 24 Washer (Nylon) -- 2 --

5 30 1810 60 Damper -- 2 --

6 30 1810 61 Collar -- 2 --

7 39 0211 11 Plain washer -- 2 --

8 39 0732 12 Spring washer -- 2 --

9 39 0882 04 Hex bolt -- 2 --

83


CT AT

PLATE NO. BOXER & 4S CHAMPION50 : RIDER SEAT AND PILLION SEAT

9

4

87

6

5

87

6

3

2

1

78

6

10

1 31 2110 21 Seat assly front comp -- 1 --

2 39 1802 04 Bolt (Allen) -- 2 --

3 39 0732 12 Washer spring -- 2 --

4 31 2110 25 Seat assly Rear comp. -- 1 -- Upto Nov. 98.

DF 2110 03 Seat ally Rear comp. -- 1 -- From Dec. 98

5 31 2110 28 Bracket Front -- 1 --

6 39 0198 11 Plain washer -- 6 --

7 39 0732 12 Spring washer -- 6 --

8 39 0292 15 Hex nut -- 6 --

9 31 1210 29 Lock bar -- 1 --

10 31 2110 24 Bracket assly -- 1 --

84

PART INDEX BOXER & 4S CHAMPION

PART FIG. PAGENO. NO. NO.



01 1006 10 2 601 1106 09 15 2101 1106 09 22 3801 1106 09 21 7301 1605 08 5 7701 1605 09 23 7301 1701 10 12 1001 1701 11 7 1001 1701 11 8 1106 2010 83 5 7006 2010 83 5 7106 2013 03 20 7507 1410 26 23 6214 1510 21 5 4015 1510 61 22 3515 1510 62 25 3515 1610 69 6 6315 1810 34 8 815 1910 26 10 4416 1510 08 1 4216 1610 42 20 7320 2010 24 15 6820 2010 24 12 6922 1504 35 10 3722 1504 51 4 325 2010 09 15 6830 1810 41 26 4830 0777 04 30 5130 1010 15 19 1130 1010 86 2 930 1010 96 16 1530 1010 98 18 1530 1011 41 11 330 1011 42 15 1230 1011 92 9 4230 1012 34 8 1630 1012 36 9 1630 1210 04 4 1830 1210 18 23 1930 1410 14 10 6130 1410 15 6 1130 1410 26 5 6430 1410 30 6 6130 1410 31 8 6130 1410 37 14 6130 1410 38 13 6130 1410 39 11 6130 1410 48 16 6230 1410 49 15 6130 1410 51 3 6130 1410 52 9 6130 1410 54 7 6130 1410 55 4 6130 1510 03 11 4030 1510 05 12 4030 1510 05 24 43

30 1510 19 7 3930 1510 25 1 3930 1510 27 11 3930 1510 29 4 3930 1510 37 17 4130 1510 38 13 4030 1510 38 23 4330 1510 41 24 4130 1510 42 10 2230 1510 42 23 4130 1510 60 18 4230 1510 69 19 4330 1510 82 10 4230 1510 85 2 4230 1510 95 15 4430 1511 08 10 3930 1511 18 20 4130 1511 19 21 4130 1611 16 1 3630 1611 18 8 3730 1611 24 13 3730 1611 57 9 3630 1611 58 8 3630 1611 69 6 8130 1612 21 16 3830 1612 42 24 3830 1612 71 1 6330 1710 12 20 3530 1710 13 17 3530 1710 17 21 3530 1710 18 12 3430 1710 22 18 3530 1710 30 5 3430 1710 31 6 3430 1710 45 4 3430 1710 53 4 3430 1810 42 24 5330 1810 03 4 4530 1810 06 8 3130 1810 07 7 3130 1810 08 9 3130 1810 09 33 4830 1810 09 32 5130 1810 09 33 5430 1810 10 6 3130 1810 11 5 3130 1810 16 6 4730 1810 19 14 4730 1810 20 12 4730 1810 21 13 4730 1810 22 3 4730 1810 23 2 4730 1810 24 1 4730 1810 25 9 4730 1810 26 8 4730 1810 28 22 48

30 1810 29 21 4830 1810 30 20 4730 1810 41 25 5030 1810 41 26 5330 1810 42 24 4830 1810 42 23 5030 1810 43 23 4830 1810 44 19 4730 1810 45 28 4830 1810 60 5 8230 1810 61 6 8230 1811 10 13 4930 1811 12 12 4930 19 10 36 11 4430 1910 07 28 4630 1910 10 6 4530 1910 14 26 4630 1910 15 27 4630 1910 16 25 4630 1910 17 16 4630 1910 20 22 4630 1910 21 13 4530 1910 22 18 4630 1910 23 14 4530 1910 24 17 4630 1910 3 9 4430 1910 30 12 4530 1910 31 8 4430 1910 38 4 4430 1910 47 7 3730 1910 48 9 4530 1910 48 6 7430 1910 67 8 6730 1910 69 3 6730 1910 70 2 6730 1910 71 4 6730 1910 72 5 6730 2010 18 24 4630 2010 25 2 6830 2010 29 6 6530 2010 30 15 6830 2010 33 8 6830 2010 35 13 6830 2010 36 14 6830 2010 37 7 6830 2010 41 6 7030 2010 46 7 7030 2010 47 10 7030 2010 48 8 7030 2010 48 14 7130 2010 60 12 7430 2010 64 5 7430 2010 73 7 7430 2010 74 8 7430 2010 77 14 2530 2010 84 7 65

85





30 2010 85 13 7430 2010 86 15 2530 2010 88 4 7030 2011 03 4 6830 2011 19 3 6830 2011 28 6 6530 2011 29 7 6530 2011 37 5 6830 2110 01 7 6430 2210 02 1 7630 2210 03 1 7630 2210 04 1 7630 2210 08 1 7630 2210 09 1 7630 2210 10 1 7630 2210 11 1 7630 2210 13 2 4530 2210 14 1 4530 2210 33 1 7631 2010 08 3 7431 1008 20 13 1131 1010 02 13 1031 1010 06 2 131 1010 07 18 131 1010 09 3 431 1010 10 2 431 1010 14 1 2231 1010 16 12 231 1010 17 13 231 1010 18 8 231 1010 19 7 231 1010 20 4 231 1010 21 1 231 1010 22 9 231 1010 24 5 331 1010 25 8 331 1010 26 3 331 1010 27 12 331 1010 28 19 331 1010 29 20 331 1010 30 18 331 1010 33 7 331 1010 34 9 531 1010 38 16 1731 1010 39 15 1731 1010 40 20 1731 1010 41 21 1731 1010 44 7 1631 1010 45 11 231 1010 46 15 1431 1010 47 9 831 1010 48 5 831 1010 49 7 831 1010 51 2 831 1010 54 7 931 1010 55 9 9

31 1010 56 15 1131 1010 61 4 1231 1010 62 1 1231 1010 63 11 1231 1010 67 14 1231 1010 75 6 631 1010 76 5 631 1010 77 6 1431 1010 78 2 731 1010 79 3 731 1010 80 10 731 1010 81 1 831 1010 82 5 731 1010 83 9 731 1010 84 8 731 1010 99 6 931 1011 03 1 931 1011 04 5 231 1011 05 4 931 1011 06 9 1031 1011 07 3 631 1011 08 15 931 1011 09 8 931 1011 10 3 931 1011 11 5 2231 1011 13 5 1231 1011 15 12 731 1011 17 13 731 1011 18 13 631 1011 20 17 331 1011 21 6 331 1011 23 12 1731 1011 24 18 1731 1011 27 6 1631 1011 31 13 131 1011 32 16 131 1011 33 10 1431 1011 34 13 1431 1011 35 14 1431 1011 36 17 1531 1011 37 19 1531 1011 38 1 1431 1011 39 9 1431 1011 40 3 1431 1011 41 7 1431 1011 42 5 1431 1011 43 4 1431 1011 44 25 1531 1011 46 12 1431 1011 47 22 1531 1011 48 24 1531 1011 49 14 931 1011 68 3 831 1011 70 9 331 1011 72 5 1131 1011 73 4 6

31 1011 75 15 131 1011 76 7 1131 1011 82 4 431 1011 85 4 431 1011 87 4 431 1011 91 1 831 1011 92 9 831 1011 97 9 2231 1012 00 12 231 1012 01 13 231 1012 16 13 731 1012 18 19 1731 1012 19 6 731 1012 21 7 731 1012 35 14 231 1012 49 5 431 1012 50 5 431 1012 51 5 431 1012 60 10 1631 1012 63 10 1631 1012 64 4 1631 1012 66 13 2231 1012 69 10 1231 1012 73 14 1031 1012 76 19 1331 1012 77 3 431 1012 78 2 431 1012 88 7 531 1012 89 7 531 1012 90 7 531 1012 91 3 631 1012 95 3 1231 1013 02 5 431 1013 03 5 431 1013 04 5 431 1013 07 6 531 1013 10 6 531 1013 12 6 531 1013 14 10 531 1110 01 17 2531 1110 01 14 2731 1110 01 14 2931 1110 04 7 2431 1110 04 7 2731 1110 05 20 2531 1110 05 17 2831 1110 05 17 3031 1110 07 21 2631 1110 07 18 2831 1110 07 18 3031 1110 08 9 2431 1110 08 9 2731 1110 08 9 2931 1110 10 1 2431 1110 11 8 2431 1110 12 19 25

86





31 1110 12 16 2831 1110 12 16 3031 1110 13 27 2631 1110 13 24 2831 1110 13 24 3031 1110 14 18 2531 1110 14 15 2831 1110 14 15 2931 1110 17 2 2431 1110 18 3 2431 1110 19 1 2431 1110 19 1 2731 1110 20 2 2731 1110 21 3 2731 1110 22 8 2731 1110 25 25 2631 1110 26 24 2631 1110 27 20 2531 1110 27 17 2831 1110 27 17 3031 1110 28 19 2531 1110 28 16 2831 1110 28 16 3031 1110 30 20 2531 1110 30 17 2831 1110 30 17 3031 1110 32 23 2831 1110 33 21 2831 1110 34 22 2831 1110 38 7 2431 1110 38 7 2731 1110 38 7 2931 1110 39 1 2431 1110 39 1 2731 1110 39 1 2931 1110 40 3 2731 1110 46 2 2431 1110 47 3 2431 1110 48 26 2631 1110 49 25 2631 1110 50 24 2631 1110 52 8 2931 1110 53 1 2431 1110 53 1 2731 1110 53 1 2931 1110 54 2 2931 1110 55 3 2931 1110 56 21 3031 1110 57 23 3031 1110 58 22 3031 1110 61 3 2431 1210 01 1 1831 1210 06 1 1131 1210 07 7 631 1210 08 41 2031 1210 10 25 62

31 1210 14 2 2131 1210 15 43 2031 1210 16 3 2131 1210 21 13 2131 1210 23 16 2131 1210 28 4 2131 1210 29 10 2131 1210 29 9 8331 1210 30 12 2131 1210 34 3 1131 1210 37 11 2131 1210 38 5 2131 1210 41 6 2131 1210 42 17 2131 1210 43 7 2131 1210 44 3 2331 1210 45 4 2331 1210 50 1 2131 1210 51 26 6231 1210 52 18 2131 1210 55 12 1831 1210 56 11 1831 1210 57 10 1831 1210 58 9 1831 1210 59 8 1831 1210 60 7 1831 1210 61 6 1831 1210 62 2 1831 1210 63 3 1831 1210 64 5 1831 1210 65 16 1931 1210 66 15 1831 1210 67 14 1831 1210 68 13 1831 1210 69 25 1931 1210 70 17 1931 1210 71 18 1931 1210 72 19 1931 1210 73 30 1931 1210 74 20 1931 1210 75 22 1931 1210 76 21 1931 1210 77 26 1931 1210 78 27 1931 1210 79 28 1931 1210 80 40 2031 1210 81 38 2031 1210 82 37 2031 1210 83 36 2031 1210 84 35 2031 1210 85 32 2031 1210 86 39 2031 1210 87 24 1931 1210 89 29 1931 1210 98 16 1931 1211 00 8 10

31 1211 33 4 2131 1211 34 2 2131 1211 35 3 2131 1211 48 1 1831 1211 49 44 2031 1211 55 11 1831 1410 04 9 3331 1410 05 3 6431 1410 06 19 6231 1410 07 24 6231 1410 09 4 6431 1410 10 1 6131 1410 17 1 7731 1410 18 2 7731 1410 30 2 6131 1410 37 6 6431 1410 60 1 5831 1410 61 4 5931 1410 62 1 5831 1410 63 4 5831 1410 91 7 7731 1410 93 1 5531 1410 94 1 5531 1510 01 27 4331 1510 02 2 4031 1510 04 3 4031 1510 11 15 4031 1510 14 16 4131 1510 16 17 4231 1510 18 15 4231 1510 21 16 4231 1510 23 21 4331 1510 24 22 4331 1510 26 28 4331 1510 27 9 3931 1510 27 5 4231 1510 28 6 4231 1510 29 7 4231 1510 30 12 4231 1510 32 25 3531 1510 33 22 3531 1510 35 5 3931 1510 36 28 4131 1510 37 25 4331 1510 39 14 4031 1510 41 2 3931 1510 42 3 3931 1510 43 11 4231 1510 44 6 3931 1510 45 9 3931 1510 48 3 4231 1510 56 6 4031 1510 58 25 4331 1510 59 16 4431 1510 60 20 4331 1510 64 19 41

87





31 1510 65 8 3931 1610 01 17 3231 1610 07 8 3331 1610 08 18 3831 1610 09 10 3631 1610 11 3 6331 1610 17 7 3331 1610 18 10 6431 1610 19 19 3231 1610 20 12 3131 1610 21 7 3631 1610 22 2 3631 1610 74 15 3431 1610 75 16 3531 1610 78 8 6431 1610 94 2 6331 1610 97 16 3231 1611 08 4 7931 1611 16 4 7731 1611 23 5 7931 1611 34 24 3231 1611 36 11 6431 1611 95 20 3831 1612 02 4 7731 1612 07 15 3431 1612 08 16 3531 1612 39 1 8131 1612 40 7 8131 1612 46 8 7731 1612 51 11 8131 1612 53 15 3431 1612 54 16 3531 1612 55 1 8231 1612 56 2 8231 1612 70 7 5931 1612 71 10 6031 1612 72 7 6031 1612 73 10 6031 1612 74 2 5631 1612 75 3 5731 1612 76 2 5631 1612 77 3 5731 1612 78 11 3731 1710 01 14 3431 1710 06 8 3431 1710 12 28 3531 1810 06 18 4731 1810 06 18 5331 1810 07 17 4731 1810 09 29 4831 1810 10 5 4731 1810 13 4 4731 1810 14 15 4731 1810 15 10 4731 1810 16 11 4731 1810 17 16 47

31 1810 17 16 5331 1810 18 7 7231 1810 20 19 6631 1810 23 35 4831 1810 27 29 5431 1810 30 15 5231 1810 31 16 5331 1810 32 22 5331 1810 34 6 5231 1810 35 8 5231 1810 37 10 5231 1810 38 11 5231 1810 39 14 5231 1810 40 12 5231 1810 41 13 5231 1810 44 36 4831 1810 44 37 5131 1810 44 28 5431 1810 44 38 5431 1810 45 27 5431 1810 46 26 5331 1810 47 24 5331 1810 48 25 5331 1810 49 23 5331 1810 50 19 5331 1810 51 20 5331 1810 52 2 5231 1810 53 9 5231 1810 54 5 4531 1810 65 3 8031 1810 66 4 8031 1810 67 5 8031 1810 72 2 8031 1810 73 2 8031 1810 75 2 8031 1810 76 2 8031 1810 89 34 5131 1810 89 35 5431 1810 90 8 8031 1810 91 1 8031 1810 92 1 8031 1810 93 34 5131 1810 95 28 5031 1810 96 16 4931 1810 97 35 5131 1810 98 14 4931 1810 99 15 4931 1811 00 19 5031 1811 01 21 5031 1811 02 20 5031 1811 03 6 4931 1811 04 7 4931 1811 05 8 4931 1811 06 9 4931 1811 08 2 4931 1811 09 10 49

31 1811 11 11 4931 1811 13 17 5031 1811 14 27 5031 1811 15 26 5031 1811 16 25 5031 1811 17 23 5031 1811 18 24 5031 1811 19 22 5031 1811 20 18 5031 1811 21 35 5431 1811 22 17 5331 1811 24 37 5431 1910 02 4 3131 1910 03 7 6731 1910 04 9 6731 1910 08 5 4431 1910 12 1 6531 1910 13 17 6631 1910 14 16 6631 1910 15 12 6531 1910 16 3 4431 1910 17 2 6531 1910 18 3 6531 1910 19 4 6531 1910 20 5 6531 1910 21 15 6531 1910 27 10 6731 1910 28 6 6731 1910 29 1 6731 1910 31 6 7931 1910 32 11 6731 1910 37 23 4631 2010 01 5 7231 2010 02 4 7231 2010 03 17 7531 2010 04 6 6831 2010 09 4 7431 2010 10 3 7231 2010 11 6 3331 2010 12 13 7231 2010 13 16 7331 2010 14 14 7231 2010 16 6 7031 2010 17 7 7031 2010 18 3 7031 2010 19 4 7031 2010 23 29 7331 2010 25 9 7431 2010 26 16 1131 2010 27 10 7431 2010 29 15 7531 2010 30 14 7431 2010 32 16 2531 2010 35 2 7031 2010 36 18 7331 2010 37 11 74

88





31 2010 38 16 7531 2010 40 18 6631 2010 42 26 7331 2010 45 13 2531 2010 45 13 2731 2010 45 13 2931 2010 46 16 2531 2010 48 3 7231 2010 51 22 6631 2010 52 9 7431 2010 53 9 7431 2010 60 17 7331 2010 73 13 7231 2010 74 12 7231 2010 75 1 6831 2010 78 24 4631 2010 79 7 7431 2010 80 10 4531 2010 81 16 1131 2010 82 23 7531 2010 83 10 7031 2010 84 1 7031 2010 86 3 7031 2010 90 14 7431 2010 94 2 7031 2011 02 1 6831 2011 04 17 7531 2011 08 9 7431 2110 04 6 7831 2110 15 7 7831 2110 17 1 7831 2110 21 1 8331 2110 24 10 8331 2110 25 4 8331 2110 28 5 8331 2210 01 1 7631 2210 03 1 7631 2210 04 1 7631 2210 09 6 7731 2210 10 18 3231 2210 20 1 7931 2210 22 1 4531 2210 23 2 4531 2210 27 18 3231 2210 29 23 323110 1130 9 1311010 05 10 132 2010 21 6 4532 2010 29 6 7135 1510 60 18 4135 2011 33 19 7535 2011 40 18 7536 1531 01 32 4336 2222 45 21 3236 3110 21 11 1039 0007 01 12 22

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"Genuine bajaj spares ensureOptimum performance and longer life of the

vehicle . "

AKURDI, PUNE 411 035INDIA

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