brochure of smc composite manhole covers

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  1. 1. ZHEIIANG RESIN MUNICIPAL FACILITY CO. ,LTD. g. GHRS . '. SMC Composite Manholes Covers&framesProduct Catalogue
  2. 2. ms ZHEJIANG RESIN MUNICIPAL FACILITY CO. ,LTD. Company profile Zhejiang Resin Municipal Facility Co. ,LTD is a leading supplier in developing,designing,manufacturing and marketing composite products. Composite SpecialistWe are as a true specialist over 20 years since 1994 in the field of GRP/ FRP composite access covers,SMC manhole covers in round,square and rectangular,gully gratings and frames,gully tops,rain gratings,inspection Chambers,recessed access covers,Bridge Drainage and Tank Sumps etc with a application in transportation,Roadway,Municipalities,wastewater drainage,Gas and Petroleum,infrastructure,Telecoms,Electrical etc. Lightweight.Strong and SafeComposite Manhole Covers especially sheet moulding compound (SMC) materials have great features such as Lightweight,Non- conductive,UV protected,Non-corrosive,Anti-slip,No scrap value and cost competitive etc,becoming a best alternative to traditional steel and iron covers. Global MarketingWith a direct presence internationally in such diverse markets as United Kingdom,France,United Status,Australia,New Zealand,South Africa,Spain etc and Nationally popular in CNPC,CNOOC,Sinopec,we have been offering product solutions and support to customers worldwide.Thanks to our highquality products and innovative technologies,we won good reputation in this industry. Eigh_eim| itrOur company has held accreditation to: - Tested to exceed H20 and H25 load rating standards' IBS EN 124 compliant,LRQA's accredited- ISO 9001:2008 quality standard accreditation- IGB/ T240012004(lSO14001), GB/ T280012011(OHSAS18001) - IGB/ T23858-2009- Australian Standar ' AS3996-2006ERP ManagementThe advanced business management software ERP system we se| fdeve| oped to well ensure fully visibility,good traceability,high efficiency and fully automation across the entire production processes from Products development &design,In-house tool opening and making,SMC production,Compression Molding Process,Quality controlling and distribution of products,this standardized process and management allow RESIN to gain our customers confidence that our product will be superior in the marketplace. Products Research & DesignOur Company own: 1:| n-house tooling department in tooling design and built. 2:20 people team of specialist composite engineers. 3: Raw materials and sheet moulding coumponds(SMC) tailored and manufactured. 4: Compression moulding uses a hydraulic press to manufacture high quality products. With a more than half a million of production capacity,we work closely with our customers to ensure the best performance and cost is achieved to take your product to market.
  3. 3. 1. Basic features1.1 Material :All the SMC material are produced by Resin-Group.a.Mainly includezglass fiber ,unsaturated polyester resin,various inert fillerts and additives.b.Produce processing : Fu| |y Automatic Pulping ,Premixing ,Puting fibers,Dipping ,stacking etc c.Have excellent corrosion resistance ( acid , alka| i, alt,organic solvents etc. ) d.Have waterproof absorption and UV protection.e.The heat deflection temperature is higher than 200 "C ,and keep long time use between -50 C -150 '0. f.The reinforced material is glass fibers which contents more than 50% , with good abrasion resistance g.The material has good fatigue resistance and long life span. 1.2 Manufacturing technology :Large hydrawlic press equipments molds one time under the high temperatures and pressures without any fixture or other reinforcements. 1.3 Standard:EN124:19941.4 Class and Applicable situation 2 A.A 50(5T) applies to green belt area ,sidewalk and other motor vehicles prohibited area.B.B125[12.5T) applies to sidewalk ,bicycle lane,small car parks and underground parkingC.C250(25T) applies to residential quarters ,streets ,areas with slow moving traffic also in highway locations up to 500mm from the kerb . D.D400 (40T) applies to heavy duty plant areas,carriageways and industrial servise roads.E.E600 (6OT) applies to the dockside ,container storage areas and aircraft pavements.F.F9DD(90T) applies to civil and military airfield aprons ,where particularly heavy wheel loads are imposed by aircraft and towing vehicles.15 Color:Color is from the basic material ,usually is black . But can change the color as client's request .UV protection and non- pilling.1.6 Anti-electrostatic:from the basic material itself,not coated ,reach the standard of G164132009 1.7 Products Structure:Similar as cast iron ,frame and cover ,frame installs on the surface of the land 1.8 Waterproof Structures:There is a Sealing materials between frame and cover which can prevent the water. 1.9 Applicable situation:Gas station ,Petroleum deports, 2. Material performance 2.1 Material Mechanical TestingItems H'5MC required data SMC- I S MC-III SMC-III Test standard Flex Strength MPa 2220 2170 2135 2100 GB/ T1449-2005 Flex Mod GPa 214 210 ;8 :7 Tensile Strength MPa 2200 GB/ T1447-2005 Tensile Mod MPa 215 Impact Resistance KJ/ m 2150 260 245 235 GB/ T1451-2005From above sheet ,we can find that HSMCs Properties are higher than SMCI ,II and | |l's strandard request .So HSMC material products as manhole covers will have better loading capacity ,fatigue resistance ,impact resistance. 2.2 Corrosion Resistance Testing Put the samples into chemical mediator ,and note the changes date with the different time as follows .Standard is GB/ T3857-2005.
  4. 4. Ir.L cans 5* r Flex Strength MPa Flex Mod Gpa Items oh 48h Retention(%) oh 48h Retention(%) Xviene 215 205 95.3 12.0 12.0 100.0 Sulfuric Acid 40% 215 220 102.3 12.0 12.2 101.7 Hydroxide 10% 215 210 97.7 12.0 11.8 98.3 Gasoline 215 210 97.7 12.0 10.6 88.3From the data ,we can find that H-SMC material has the good acid ,alkali,organic matter ,oil and gas resistance . Covers made with this material can be widely used in the presence of chemicals,petroleum and petrochemical industries. 2.3 High and low temperature resistant TestingCovers with H-SMC material has a long time use between -50C -150C because of its good performance under the temperature more than 200C low to -50C2.4 Antie| ectrostaticTestingITEM Required Test results Test standard 5|-| |'f3C9 RBSi5tlVltV < 1.0x 106 1.0x 104 GB16413-2009 According to the national standards,the surface resistance of HSMC is less than 1060, which can be determined that it pass the Antie| ectrostatic test.covers have better Antielectrostatic properties because of the surface resistance is 104 withour special formula and process.These kinds of covers applies in variety occasions of combustible gases. , can effectively prevent the explosion caused by electrostatic. 2.5 Aging Resistance TestingTest of Heat Aging Test of Artificial Xenon Resistance Test Standard ITEM Oh 500h 1000h Oh 500h 1000h E"'5131999 PAS26:1998 Flex Strength MPa 208 200 196 208 205 191 Compare with theinitializer:Flex Strength change : 132ox354(h) 24.8kgCD972 x 100(h) 5kg15-35 conduit entry seal kit 54-75 conduit entry seal kit4- -(D15/(D25/(D32mm90-160 conduit entry seal kitCD54/(D63/075mm (D90/CD110/(D125/CD160mm27
  5. 33. . 9 a u o 9 a u a o a u o 9 eonoononuononuenonaweonav naoocmloocolooconnwaolnn mnnornmnnarnmnomnmnmonmnmo no mnnarnmnnarnmnoornmnmnamnmo - onannonnououououaoooooonouonounoooo oozonooooocamoooomouznuooaooooouzo1350104 OT LfI . -c68_ 9 $ IThis Square composite manhole cover is idea for fuel stations ,gasoline filling station etc where are non| oad bearing areas,having features of watertight and lockable. Comment: Red,yellow and green three kinds of colors are available as request.Red is for No.97 gasoline,yellow is for No.93 gasoline,while green is for No.0 light diesel oilEain Accessories: Name Corbel Base LidPhoto Size 1370x1370>