catalog tieng anh - mhi-vn.commhi-vn.com/public/files/catalog-en.pdf · company information company...
TRANSCRIPT
■Company Information
■Company Profile
Address : NO.18,DIEN NAM-DIEN NGOC INDUSTRIAL ZONE,DIEN NAM BAC WARD,DIEN BAN VILLAGE, QUANG NAM PROVINCE-VIETNAM
Site area : 30,975 square meterBusiness description: Production of steel grating and steel products for road, plant, building construction and ship.
Galvanilzation of steel productsFacilities : 2 lines of steel grating production facilities (1500 tons monthly producion capacity)
1 line of galvanizing facilities for steel grating products (2500 tons monthly production capacity)
Size of galvanizing tub: 8.0m(L) x 1.8m(W) x 2.5m(D)
Company Name : M&H Industry Vietnam Co., Ltd.
Company Information
Page 1
We are a joint corporation between Makitech Co., Ltd. and Heartful International Co., Ltd. Makitech is a conglomerate which comprises of conveyor, solar system, LED, grating and nursing care business. Heartful engages in grating production, welding and have an overseas global import-export business network. Our steel grating and galvanization production facilities are all new and management is run by Japanese to ensure high quality control. Our products are used for construction, road, plant, shipyard, incinerators as well as end-users. Steel gratings are highly consumed in infrastructure works in Vietnam and Asian countries. We export steel grating to Japan, Oceania, North America and Middle East countries.
CharacteristicsGratings
Assured qualitySafe ・Reliable
Low cost
High quality control based on Japan standard
Production by state-of-the-art welding machine
Securing strength by Japan design, JIS(Japan Industrial Standard) qualified raw materials.
■Characteristics of Gratings
■Production facilities of Grating
■ISO Certificate
○Steel grating welding machines
○Steel grating cutting machines
(Intend to accquire in 2016)
Our associated company’s ISO
○Hot dip galvanizing line
Page 2
Lighting
Lightweight
Drainage
Arrange bright space without shutting the light
Drain water smoothly due to vast opening space
Lightweight and easy to install due to grid shape
■Advantage and use of steel gratings
○Groove lid used for side ditch of road
○Flooring and stair step of factory, power plant and ship
○Balcony and steer step
Page 3
GratingsAdvantage and use
Production Process Grating
①Raw material ②Pressure welding
③Cutting④Welding
⑤Galvanizing
⑥Inspection ⑦Shipment
JIS standard made in Japan steel material is used.
Produce 6,000 x 995 mm grating sheetby welding bearing bar to cross bar with welding machine.
Cut the grating sheet with cutting machine
Inspect all products and make adjustment if necessary Packing and shipping
Weld the end bar
hot dip galvanizing
Pressure welding machine: 2 lines
Page 4
Structure &name of each partGratingGrating consists of 3 parts;①Bearing bar ②Cross bar ③End plate
●Material: JIS G3101 SS400
●Surface treatment: Hot galvanizing finish JIS H8641
End plate is attached at right anglesto bearing bar.
End plate
Supporting material welded to bearing barand is parallel to the groove width.
Cross bar
●Cross bar pitchDistance from the center to center of cross bar
Bearing barMain material supporting the loading weight and is arranged at right angles to groove width with equal intervals.
●Non-slip
Made with flat steelNon-slip bearing bar which has unevenness androughness on the surface
●Flat bar (FB)
Grating length(a)
Braring bar height(h)
Both sides spacing of the cross bar
Cross bar pitch
■Grating structure and name of each part
■Size of grating and each material
3/4” *1/8” FB19×3 1” *1/8” FB25×3 1-1/4” *1/8” FB32×3 1-1/2” *1/8” FB38×3 3/4” *3/16” FB19×4.5 1” *3/16” FB25×4.5 1-1/4” *3/16” FB32×4.5 1-1/2” *3/16” FB38×4.5 1-3/4” *3/16” FB44×4.5 3/4” *1/8” FB19×3 1” *1/8” FB25×3 1-1/4” *1/8” FB32×3 1-1/2” *1/8” FB38×3 3/4” *3/16” FB19×4.5 1” *3/16” FB25×4.5 1-1/4” *3/16” FB32×4.5 1-1/2” *3/16” FB38×4.5 1-3/4” *3/16” FB44×4.5 3/4” *1/8” FB19×3 1” *1/8” FB25×3 1-1/4” *1/8” FB32×3 1-1/2” *1/8” FB38×3 3/4” *3/16” FB19×4.5 1” *3/16” FB25×4.5 1-1/4” *3/16” FB32×4.5 1-1/2” *3/16” FB38×4.51-3/4” *3/16” FB44×4.5
Narrow
Regular
Regular
12.5
3
4.5
3
4.5
3
4.5
30
30
φ6 100P 73
31
31
100P
50P
◇6
◇6
Bearing bar size Bearing barpitch
Bearing barthickness(㎜)
Bearing barnumbers
Cross barpitchCross barinch mm
End plate height
Bearing bar pitch
Grating width(b)
Page 5
Grating Sheet
Page 6
ますぶた・並目 ますぶた・細目
■ Size of Grating sheet
Grating sheet: flat grating sheet non-slip grating sheet
Bearing Bar (mm)
Bearing Bar Pitch (mm)
Cross Bar Pitch (mm)
Bearing Bar Thickness (mm)
Surface treatment: No treatment Powder coating Hot dip galvanization
19*3 , 19*4.5 , 25*3 , 25*4.5 , 32*3 , 32*4.5 , 38*3 , 38*4.5
12.5 , 15 , 30 , 40 , 50
50 , 100
3 , 4.5 , 5 , 7
■Sample of Grating Sheet
We can produce steel grating in accordance with specific needs of customer with a panel size of up to1,200mm width × 7,200mm length.
Special Grating
■Grating structure for plant use (Floor)
■Standard width for plant use (Floor)
■Maximum span for plant use (Floor)
End plate is attached at right anglesto bearing bar.
End plate
Supporting material welded to bearing bar and is parallel to the groove width.
Cross bar
●Cross bar pitch 50 ~ 100mmDistance from the center to center of cross bar.
Bearing barMain material supportingthe loading weight and is arranged at right angles to groove width with equal intervals.
Made with flat steel●Flat bar (FB)
Width of grating (b)
Grating length(a)
Bearing bar height(h)
Bearing bar pitch
Both ends of cross bar pitch
Cross bar pitch
End plate height(h)
30.3㎜35.3㎜ ●Material: JIS G3101 SS400
●Surface treatment: Hot galvanizing finish JIS H8641
■The shape of the end○Cut end style
○Closed end style
※Maximum Width(b): 995 ㎜※Maximum Length( a ): about5,000 ㎜
※load condition:360 ㎏ / ㎡・500 ㎏ / ㎡ Permissible stress:1400 ㎏ / ㎡
Width (b)
UNIT:mm
UNIT:mm
Bearing bar LoadDeflection
Page 7
Hot dip galvanizationSurface treatment of Gratings
■Galvanization standard
■Special feature of galvanization
①Excellent corrosion resistance②Excellent adhesive strength
③Uniformly and evenly galvanizing in every corner
④High economical corrosion resistance method ⑤Strong coating
against corrosion
Testmethod Example of application materials
Averagecoating thickness
μmcoating weight
g/ ㎡No. of
copper sulfatetest
Classificationsymbol
Uniformity test
Coating thickness test
HDZ A 4 times - 28 ~ 42
HDZ B 5 times - 35 ~ 49
HDZ 35 - Above 350 Above 49
HDZ 40 - Above 400 Above 56
HDZ 45 - Above 450 Above 63
HDZ 50 - Above 500 Above 69
HDZ 55 - Above 550 Above 76
Less than 5mm thick of Steel materials, steel parts, steel pipes, More than 12mmdiameter of bolts and nuts, In excess of 2.3mm thick of metal washers.
In excess of 5mm thick of steel materials, steel parts, steel pipes, casted and forged parts.
More than 1mm thick and less than 2mm thick of steel materials, steel parts, More than 12mm diameter of bolts and nuts,In excess of 2.3mm thick of metal washers.
In excess of 2mm thick and less than 3mm thick of steel materials, steel parts, casted and forged parts.
In excess of 3mm thick and less than 5mm thick of steel materials, steel parts, casted and forged parts.
In excess of 5mm thick of steel materials, steel parts, casted and forged parts.
Steel materials, steel parts, casted and forged parts used under the sever corrosion environment.
Page 8
■Galvanization Process
■Facilities
■Surface treatment
Arrival of Goods Defluxing
Acceptance Inspection
Remove Grease
Washing with water
Washing with water
Acid cleaning
Galvanization
Cooling
Clear coating
Delivery Inspection
Finishing
Acid Pickling Granite Tank: 9 × 2 × 2.5m 4TanksWater Rinse Granite Tank: 9 × 2 × 2.5m 2TanksDefluxing Granite Tank: 9 × 2 × 2.5m 1TankGalvanizing Tank: 8 × 1.8 × 2.5m 1TankCooling Granite Tank: 9 × 2 × 2.5m 1Tank
Single Lane Type Crane 5T for Acid cleaning lines : 4cranesSingle Lane Type Crane 2T for Galvanizing lines: 6cranes
●Galvanized grating (Higher than HDZ 45・JIS)
●Red rust resisted grating
●Powder coated grating
●No treatment
Hot dip galvanization
Page 9
※Image for illustrative purpose only
※Image for illustrative purpose only
※Image for illustrative purpose only
Powder CoatingSurface Treatment
Page 10
Total length 420m
■ Powder Coating
■ Quality - Functionality - Durability UP
■ Advantage・ High quality・ High functionality・ High durability・ High rust-preventive power・ Ecological ■ Powder coating line・ Speed: 3.5m/min (8 hours, 2800 parts available)・ Number of hook: 700 hooks (Load capacity: 50kg/hook)・ Maximum dimension of products: 7m x 1.8m
Address:
URL: www.mhi-vn.comContact: [email protected] (VN/JP/ENG)TEL: +84 (511) 3550618
No.18 DIEN NAM DIEN NGOC INSDUSTRIAL ZONE, DIEN NAM BAC WARD, DIEN BAN VILLAGEQUANG NAM PROVINCE VIETNAM