cd52 bandit user manual ul-csa rev 6.01 14 jan 2014€¦ · cd52 bandit opera on & installa on...

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1801 North Juniper Avenue Broken Arrow, Oklahoma 74012 U.S.A. +1 (918) 258-6068 worldwide www.pigging.com [email protected] OPERATION & INSTALLATION MANUAL CD52-Bandit Non-Intrusive Pig passage Signaler with UL/CSA CerƟcaƟon

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Page 1: CD52 BANDIT USER MANUAL UL-CSA Rev 6.01 14 JAN 2014€¦ · CD52 Bandit Opera on & Installa on Manual (with UL/CSA Cer fi ca on) Page 7 of 28 User Board Jumper Se « ngs, +24VDC

1801 North Juniper AvenueBroken Arrow, Oklahoma 74012 U.S.A.+1 (918) 258-6068 worldwide

[email protected]

OPERATION & INSTALLATION MANUAL

CD52-BanditNon-Intrusive Pig passage Signalerwith UL/CSA Cer fi ca on

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Informa on in this document is subject to change without no ce and applies only to the version of so ware, hardware or fi rmware described on the tle page.

The so ware, hardware and fi rmware described in this document are designed, manufactured and wri en by CDI. The so ware and fi rmware copyright � 1999-2010 CDI with all rights reserved.

This document � 1999-2014 CDI. All rights reserved.Document Number 89-09-0012-00Manual Revision 6.01

The CD52 product is covered under United States Patent No. 6,489,771 B1

MFGR: CONTROL DEVICES INCORPORATED 1801 N. JUNIPER AVENUE BROKEN ARROW, OK 74012 918-258-6068 www.pigging.com

MODEL: CD52 PIG PASSAGE DETECTOR (or SIGNALER)RATING: 24VDC; 0.028A; 0.67 Wa s 1.5VDC; 1.8 mA; 0.0027 Wa s - Ba erySERIAL #:CLASSIFICATION: Class I Div 1, Groups C & D T6 (-50C TO +80C); Type 4CAUTION: PRODUCT SHALL NOT BE USED WHERE THE ATMOSPHERES INCLUDE METHANOL AND ACETIC ACID.WARNING: ENCLOSURE SHALL NOT BE OPENED UNLESS THE AREA IS KNOWN TO BE NON-HAZARDOUS, OR UNLESS ALL DEVICES WITHIN THE ENCLOSURE HAVE BEEN DE-ENGERIZED.WARNING: EXPLOSION HAZARD - BATTERIES MUST ONLY BE CHANGED IN AN AREA KNOWN TO BE NON- HAZARDOUS.WARNING: BATTERY OPERATION ONLY ALLOWED TO MAXIMUM 45 C.

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CONTENTS

INTRODUCTION .......................................................................... 4 Power Op ons ................................................................. 4 Ba eries .......................................................................... 5 Ba ery Installa on .......................................................... 5 User Board Jumper Se ngs, Ba ery ............................... 6 User Board Jumper Se ngs, +24VDC Power Supply ....... 7 +24VDC & SCADA Connec ons ........................................ 8

Magne c Transmi ers ................................................... 12

Real Time Display .......................................................... 17 Most Recent Pig Passage Display ................................... 18 Previous Pig Passages .................................................... 18 Clearing the “Recent Passage” Flag ............................... 20 Se ng the Clock ............................................................ 20

OPTIONAL EQUIPMENT ........................................................... 22 Remote Indicator System (RIS) ...................................... 22 Heat Risers ..................................................................... 23

INSTALLATION ........................................................................... 24

WARRANTY, SERVICE, & MAINTENANCE ................................ 27

Warranty ........................................................................ 27 Making a Warranty Claim .............................................. 27 Care and Maintenance .................................................. 28 Service and Repairs ....................................................... 28

GENERAL ARRANGEMENT DRAWINGS ................................... 29

SYSTEM SPECIFICATIONS ......................................................... 30

PIG MAGNET MOUNTING ........................................................ 32

ABOUT CDI ................................................................................ 33

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INTRODUCTION

The CD52 Bandit is a computerized electronic device for non-intrusive detec on of pipeline pigs that have been equipped with either a permanent magnet or a 22Hz electromagne c transmi er. The Bandit accomplishes this by means of a proprietary and patented magne c fi eld antenna array located in its base and a ached to (or near) the pipeline. This antenna array signals an on-board computer if and when a pig passage has occurred.

Once a pig passage has been detected, the me and date of passage are recorded into the on-board memory of the Bandit and displayed on the LED screen. In addi on to the most recent pig passage me and date, the Bandit will remember the dates and mes of the previous nine pig passages as well. Therefore, an operator may quickly and easily retrieve the dates and mes of the 10 most recent pig passages via the Bandit’s user interface.

Power Op ons

The Bandit in its standard confi gura on can be powered for a period of approximately one year on two new D-Cell alkaline ba eries. However, many customers choose to power the Bandit by supplying an input voltage of +24VDC. In extreme cold temperatures, +24VDC will be necessary to power the Bandit as a small hea ng element op on is required. Ba eries cannot be used above +45°C without opera ng outside of the UL/CSA ra ngs. See the Temperature Requirements chart below to determine which power op on is required for your condi ons.

Temperature Range Op ons for Temperature Range-50°F to -22°F

(-45°C to -30°C)Heater Controller System and +24VDC Input Power

-22°F to -4°F(-30°C to -20C) +24VDC Input Power

-4°F to 130°F(-20°C to 45°C) Ba eries or +24VDC

130°F to 176°F(54°C to 80°C) +24VDC Input Power

Pipe surface tempabove 176°F (> 80°C) Heat Risers Recommended

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Ba eries

UL/CSA WARNINGS

CAUTION: PRODUCT SHALL NOT BE USED WHERE THE ATMOSPHERES INCLUDE METHANOL AND ACETIC ACID.WARNING: ENCLOSURE SHALL NOT BE OPENED UNLESS THE AREA IS KNOWN TO BE NON-HAZARDOUS, OR UNLESS ALL DEVICES WITHIN THE ENCLOSURE HAVE BEEN DE-ENGERIZED.WARNING: EXPLOSION HAZARD - BATTERIES MUST ONLY BE CHANGED IN AN AREA KNOWN TO BE NON- HAZARDOUS.WARNING: BATTERY OPERATION ONLY ALLOWED TO MAXIMUM 45 C.

If you choose to use 2 D-Cell alkaline ba eries as your power source, see the following paragraphs for installa on and user board jumper se ngs.

NOTE:The ba ery cable es are releasable and do not need to be cut.

Depress the release as shown to allow for ba ery removal.

Ba ery Installa on

To install D-cell ba eries into the Bandit, start by carefully removing the front cover of the unit. If old ba eries are in place, pull up on the releasable cable- e’s release tab un l the cable- e disengages and then remove

the ba eries.

Insert new alkaline ba eries with their posi ve (+) side up on both sides as shown here.

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User Board Jumper Se ngs, Ba ery

The CD52 Bandit user board contains jumpers which must be set depending on power source to be used. Set jumper before installing ba eries. Set jumper to Pin 1 (shown here) if using ba ery power.

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User Board Jumper Se ngs, +24VDC Power Supply

Set jumper to Pin 2 for +24VDC.

UL/CSA WARNINGS

CAUTION: PRODUCT SHALL NOT BE USED WHERE THE ATMOSPHERES INCLUDE METHANOL AND ACETIC ACID.WARNING: ENCLOSURE SHALL NOT BE OPENED UNLESS THE AREA IS KNOWN TO BE NON-HAZARDOUS, OR UNLESS ALL DEVICES WITHIN THE ENCLOSURE HAVE BEEN DE-ENGERIZED.WARNING: EXPLOSION HAZARD - BATTERIES MUST ONLY BE CHANGED IN AN AREA KNOWN TO BE NON- HAZARDOUS.WARNING: BATTERY OPERATION ONLY ALLOWED TO MAXIMUM 45 C.

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+24VDC & SCADA Connec ons

It is the customer’s responsibility to provide their own wiring and conduit for input voltage and SCADA. To route +24VDC power and SCADA into the Bandit unit:

1. Remove the plug at the side of the Killark junc on box.

NOTE: Once this plug has been removed–and wiring installed–it is cri cal that the hole be resealed properly for the Bandit to remain water ght This can be done with pipe dope or pipe sealant and a proper conduit pipe.

It is the customer’s responsibility to ensure that all conduit connec ons are made and sealed properly.

2. Remove the junc on box faceplate, feed the wiring through the conduit and using the wiring diagram (following page), secure the wires to the proper terminals.

3. Replace the junc on box cover and secure by hand- ghtening.

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At this point, with correct electrical connec ons, you should have an assembled and fully func onal CD52 Bandit system. A system wired in this manner is capable of running on +24VDC +/- 0.5 VDC and indica ng a passage to the SCADA system via relay closure.

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Detec on Methods

The Bandit is able to detect pig passages via two very dis nct methods: permanent magnets and 22Hz electromagne c transmi ers. The advantages to each method are discussed below.

Permanent Magnets

The Bandit can detect rare earth permanent magnets a ached to a pipeline pig. Magnets for this purpose are sold by CDI which are available for pipelines from 2 in. to 60 in. (50.8 mm to 1524 mm) diameter.s from 2 in. to 60 in. (50.8 mm to 1524 mm) diameter.

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Advantages of Permanent Magnets

• Small • Inexpensive • Low maintenance • Ba eries are not required

Despite these benefi ts, because of the permanent magnet’s sta c (i.e. DC) magne c fi eld, it is more diffi cult to fi nd a stuck pig in the pipeline.

If there is a chance a pig may become stuck in the pipeline, an ac ve transmi er/locator system is the best op on for loca ng the pig. CDI is proud to off er our customers the TRAXALL® and CD42 Pig Loca on & Tracking Systems.

on for loca ng the pig. AXALL® ALL®

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Magne c Transmi ers

The Bandit can readily detect transmi ers that emit a 22Hz magne c fi eld. CDI’s ac ve transmi ers have a big advantage if a pig becomes stuck in a pipeline. A stuck pig can easily be detected by walking the pipeline from the last known loca on using a handheld receiver such as our TRAXALL.

It is possible to use both a permanent magnet and a transmi er in the same pig. This will not prevent the Bandit, TRAXALL, or CD42 Receiver systems from tracking and loca ng pigs successfully.

Regardless of which type of transmission source you use, the Bandit will detect it.

Advantages of Using Magne c Transmi ers

• Easily located with a handheld device • Quicker to locate

Disadvantages

• Higher cost • Requires ba eries • Maintenance

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The User Interface

The Bandit’s user interface display contains much informa on for an operator, yet is quite simple and easy to read.

This display automa cally cycles between showing the most recent pig passage me, date and the actual real- me every seven (7) seconds. This allows the operator to simply approach the Bandit on the pipeline and see the most recent pig passage me, as well as verify the internal clock is set correctly – all without having to touch the unit.

Passage Time / Current TimeThese display segments normally alternate between showing the most recent pig passage and the actual real- me as known by the unit. When the real- me is

displayed, the colon will blink and the “TIME” Ac ve Func on Indicator segment will illuminate.

When the most recent pig passage me is displayed, the colon will be sta c (non-blinking) and the “TIME” Ac ve Func on Indicator segment will not be lit.

Passage Date / Current DateThese segments normally alternate between displaying the real- me date and the date of the most recent pig passage. This date is in American format (MONTH–DATE; the year is

not displayed). Therefore, 4-05 would be April 5th, with the year assumed to be current year (i.e. 2014).

ACTIVEFUNCTION

INDICATORSPASSAGE DATE/CURRENT DATE

PASSAGEINDICATORMARKED

RECENTPASSAGE

INDICATOR

PASSAGE TIME/CURRENT TIME

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Recent Passage Indicator

The Recent Pig Passage Indicator Segment is a large segment that consumes most of the lower half of the Bandit’s display area. This segment indicates that a pig passage has been detected recently.

The behavior of this segment conveys informa on about how recent the pig passage was. When a pig passage occurs, the segment will fl ash once per second. This fl ashing behavior remains in eff ect for a period of one full hour a er the pig passage. The display will switch to a constant-on mode a er one hour has lapsed. This feature allows an operator to approach the unit and quickly understand how recent a pig passage has been. If the segment is blinking, then the passage has occurred within the last hour of real- me. If the segment is lit but not blinking, then the most recent pig passage has occurred within the last 12 hours, but was more than one hour ago.

MEANING

SEGMENT NOT LIT No passage detected within the last 12 hours

SEGMENT BLINKING Passage was detected within the last one hour

SEGMENT LIT, NOT BLINKING

Passage was detected more than one hour ago,

but less than 12 hours ago

Displayed Passage Indicator

The Displayed Passage Indicator is a cone-shaped array of 10 segments. Each one of these individual segments represents one of the 10 pig passage mes that are

recorded in the Bandit’s memory. The larger the segment, the more recent the pig passage represented.

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Ac ve Func on Indicators

The Ac ve Func on Indicators are an array of 10 rectangular LCD segments aligned ver cally along the le -hand side of the display.

Note: some of the segments are reserved for future func ons and/or customer-requested applica ons.

F1 Indicates the unit is in Suspend Mode (Op onal Feature)F2 Indicates the unit is in Suspend Mode (Op onal Feature)F3 ReservedF4 Reserved

RELAY Indicates that the internal dry contact relay is engagedF6 ReservedF7 ReservedF8 Reserved

TIME Real-Time is currently being displayedBTN Indicates that the user interface lever is currently engaged

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Display Rota on

During the Bandit’s normal opera on it automa cally cycles between two display screens. The fi rst screen shows me and date of the most recent pig passage. The second screen is the current (Real) me.

For example: If a Bandit unit records its most recent pig passage at 3:35 PM on July 16, and the real me is 5:20 PM, the operator will see two displays alterna ng every seven seconds as shown here:

MOST-RECENTPIG PASSAGEMARKEDREAL TIME

DISPLAYED

SECONDS7

TIMEINDICATOR

MARKED

SECONDS7

Interface Lever

The pivo ng lever on the side of the unit has several func ons:

• Retrieving dates/ mes of the last ten passages • Clearing the passage indicator memory • Set the real- me clock

The lever contains a small magnet that actuates a reed switch through sealed housing. Rota ng this lever controls all aspects of the Bandit’s user interface. In its neutral (disengaged) posi on, the red lever hangs down. To ac vate, rotate the bo om of the lever away from you.

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Any me the Bandit’s lever is ac vated, the “BTN” display segment will confi rm contact.

To ensure Bandit’s availability under adverse condi ons (wind, icing, vandalism, etc.) that could move the lever into the engaged posi on while una ended, the unit will automa cally override the lever se ng a er 1 minute and 45 seconds and automa cally return to normal opera on.

Real Time Display

The primary purpose of the Real Time display is to allow an operator to quickly and easily confi rm the clock is set to the correct me. See page 20 for instruc ons on se ng the clock.

The Real Time display has the following characteris cs:

NO PASSAGEINDICATORS MARKEDBLINKING

TIME DISPLAYCOLON

TIMEINDICATOR

MARKED

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Most Recent Pig Passage Display

Pig passages are captured and indicated on the display of the Bandit. Typically, the operator is interested in the me and date of the most recent passage. By default the Bandit displays this informa on. Anyone can approach a unit and see the most recent passage data without interac on.

When displaying the me of the most recent passage, the display will appear as shown:

MOST-RECENTPIG PASSAGE

TIME DISPLAY COLONSTEADY – DOES NOT BLINK

ACTIVEFUNCTION

INDICATORSUNMARKED

Previous Pig Passages

Use the Interface lever to review pig passage dates and mes other than the most recent. Simply rotate the bo om of the lever away from you and toward the rear of the unit. Hold the handle in this posi on un l you no ce the BTN LCD segment marked as shown.

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The display will change showing the second most recent pig passage with the date and me. The 10 bars represent pig passages. The largest bar represents the most recent passage.The smallest bar represents the oldest pig passage stored in memory.

A er one lever press, the screen should appear the same as shown here.

This display indicates that the second most-recent pig passage occurred at 10:16 AM on December 14th.

Repeatedly pressing and releasing the lever will toggle through the recorded pig passages and change the Displayed Passage Indicator segment to the corresponding indicator. Moving to the oldest passage in memory requires a total of nine (9) lever ac va ons, a er which the Displayed Passage Indicator segments loop back to the fi rst passage.

To exit this mode and return to the normal opera ng mode of cycling between the most recent passage me and the Real Time, simply allow the lever to hang in its disengaged posi on for a period of twenty-fi ve (25) seconds. Normal display cycling will resume.

recent passage.resentse stored in

, the r theeeeeeeeeeee

t-

on

and releasing through thees and change the Displayed Passage Indicator segment

SECOND-TO LASTPASSAGE INDICATORMARKED

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Clearing the “Recent Passage” Flag

When a pig passage occurs and is recorded by the Bandit, the “Recent Passage” LCD segment begins blinking. This segment, as discussed above, blinks for one hour a er a passage and then remains lit

but discon nues blinking for an addi onal 11 hours. For various reasons, the operator may wish to manually discon nue the blinking of the “Recent Passage” message (perhaps the unit is being used in a portable applica on or on a launcher or receiver). To accomplish this, simply rotate the Interface Lever into the “ac vated” posi on and hold it there for a period of four (4) seconds. The “Recent Passage” segment will no longer show. Immediately release the lever to return the unit to normal opera on.

Removing the “Recent Passage” message from the screen will not aff ect anything in memory. The most recent pig passage me and date will cycle every few seconds.

Se ng the Clock

Occasionally it will be necessary to set the unit’s Real Time clock. To do so, hold the lever in the ac vate posi on for a period of eight (8) seconds. A er eight seconds you will see the majority of the Bandit’s display go blank. Release the lever, and then briefl y press and release it one me. You should then see a display similar to this:

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The Bandit is now prepared to set the hour por on of the clock. To change the hour, simply rotate the lever to the ac vate posi on and hold it there. You should no ce the BTN segment lights and the hour digits begins to increase at a rate of one hour per second. Con nuing to hold the lever in the ac vated posi on will cause the hours to increase un l they reach “12”, and then wrap to “1” (The Bandit uses 12-hour, not 24-hour me). Hold the lever in the ac vated posi on un l the digit reaches the desired hour and then release. The display will jump to the minute por on of the me to set. The same method is used to set the minutes. Simply press and hold the lever to increment the digits, and release to move to the date.

Repeatedly pressing and releasing the lever while in clock set mode causes the unit to cycle through the following clock set op ons:

1. HOURS2. MINUTES3. AM/PM4. DAY5. MONTH

To end the clock set mode, simply release the lever. Normal Bandit opera on will return in twenty-fi ve (25) seconds and the clock will be set to the me indicated.

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OPTIONAL EQUIPMENT

Remote Indicator System (RIS)

The Remote Indicator System (RIS) allows the capability to view pig passages at distances as great as 100 meters (328 feet). The RIS is an op onal feature that may be added to any +24VDC Bandit System. The RIS consists of a ring of high luminosity LEDs that surround the standard LCD display of the system as shown here.

NOTE: when using +24VDC op onal components, the jumper must be moved to the proper pin. (See page 7.)

s (3 8 eet) e S s a op o a eatu e

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Heat Risers

Heat riser insulators for the CD52 Bandit allow the system to be used in circumstances where the surface temperature of the pipeline sustains temperatures in excess of 176°F (80°C). Risers allow the Bandit to be deployed for heated or geothermal pipeline work.

The heat risers are metallic mechanical spacers designed to dissipate heat. The heat risers are placed between the receiving antenna of the Bandit system and the pipeline, which are and strapped into place.

NOTE: when using heat risers, the jumper must be moved to Pin 2. (See page 7.)

NOTE: Heat risers enable the CD52 Bandit to operate with product temperatures greater than 176°F (80°C).

However, if the ambient air environment of the system is greater than 176°F ( 80°C), it will be opera ng outside of UL/CSA Cer fi ca on.

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INSTALLATION

The Bandit can be installed on pig launchers, receivers, and all pipelines from 2 in. to 60 in. (50.8 mm to 1524 mm). The Bandit’s base is 20 in. (508 mm) long. Make sure there is enough room on the pipe for installa on. To ensure unimpeded movement of the interface lever, it is recommended the Bandit be mounted on a horizontal pipe.

NOTE: The band tension tool* and banding material shown in the following procedure are stocked by CDI.

1: Prep Banding

Prepare the band and buckle. Slide the buckle over the band and crimp in place.

2: A ach Base

Set the base on the pipeline, secure with the bands. Handle with care as the antenna is inside the aluminum cast base.

If needed, use electrical insulators to prevent interference with cathodic rec fi ers.Loop the band through the slots at one end of the base.

Slide the free end of the band through its buckle.

*CDI Part # 81-04-0008-00

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3: Tighten Tension

Tighten the tension on the band using the tension tool.

4: Cut Excess

Raise the tension tool to bend the band back over the buckle. Pull the cutoff lever and cut off the excess banding material.

5: Secure Buckle

Secure the buckle. Bend the end of the band down by lightly tapping with a hammer. Using a hammer, bend the two locking tabs over the end of the band.

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Once installa on is complete, the face of the Bandit can be rotated as much as 180° in either direc on to obtain the desired orienta on for op mum viewing.

To do this, loosen the union joint and adjust the Bandit face to the desired posi on. Re ghten union joint.

Once installa onof the Bandit caas 180° in eitherthe desired orieviewing.

To do this, looseadjust the Bandposi on. Re ght

If you have any diffi cul es or ques ons assembling and installing your Bandit system, please feel free to contact CDI by calling us worldwide at +1 (918)258-6068 or send an email to our support team:

[email protected]

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WARRANTY, SERVICE, & MAINTENANCE

Warranty

All equipment sold by Control Devices, Incorporated (CDI) is warranted for a period of one (1) year from the date of shipment to Purchaser, providing the instrument or equipment has not been modifi ed, abused or used for purposes other than that for which it was designed. Ba eries, probes, leads, magnets and other consumables subject to wear are not covered by this warranty. CDI will repair or replace faulty equipment during the warranty period when the cause is a defect arising from faulty design, materials or workmanship.

Making a Warranty Claim

Equipment being considered for warranty repair, or a representa ve sample thereof, must be returned to CDI at the Purchaser’s expense. The goods must be accompanied by the Purchaser’s wri en order describing the defect(s) and authorizing CDI to invoice the Purchaser for any charges not covered by the warranty.

Upon receipt of the equipment and Purchase Order, CDI will examine the equipment and make a determina on of the nature and cause of the defect. If the defect is not covered by the warranty, CDI will quote to Purchaser the cost for replacement or repair equipment, and will not proceed un l Purchaser delivers a wri en acceptance of the quota on.

During the one year of warranty, CDI will bear the cost to return goods repaired under the warranty back to the Purchaser’s premises within the United States and Canada. At the Purchaser’s expense, CDI will return goods to foreign countries.

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Care and Maintenance

Equipment designed by CDI is protected against the environment in which it is intended to operate. Much of the equipment is designed for prolonged use in the fi eld without any special maintenance other than rou ne ba ery replacements or recharging. It is the Purchaser’s responsibility to insure that proper precau ons are taken during installa on and opera on so that weather seals are in place, rou ne maintenance occurs, etc. Failure to perform these opera ons nullifi es this warranty.

CDI equipment should only be operated by qualifi ed personnel who are familiar with any and all manuals and procedures for said equipment’s opera on.

Opera ng equipment while in a damaged condi on nullifi es this warranty.

Service and Repairs

Cost for repairs not covered by the warranty or carried out a er the warranty period has expired will be charged at the current hourly or set service rate, plus the cost of materials, upon approval of Purchaser.

Equipment for repair must be sent at the Purchaser’s expense and be accompanied by the Purchaser’s wri en order describing the defect and authorizing CDI to invoice the Purchaser for labor, materials and return delivery cost.

No service or repair will be undertaken un l an approved wri en order is received from the Purchaser.

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GENERAL ARRANGEMENT DRAWINGS

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SYSTEM SPECIFICATIONS

Detec on Type: Non-Intrusive, Magne cDevices Detected: CD42 Transmi ers or CD52 Permanent MagnetsDetec on Direc on: Bi-Direc onal

Passage Visual Indicator: LCD fl ashes one hour a er passage LCD holds steady for next 11 hours Auto-Resets at 12 hours

Passage Electrical Indicator: Isolated Dry Contact Closure

Detec on Speed: 0.01 meter/sec to 20 meter/sec

Ba ery Life: One full year minimum on two standard 1.5VDC D-Cell alkaline ba eriesExternal Power: 24VDC (21.6 to 26.4VDC Allowable Range) Enclosure: AluminumWindow: Tempered Glass System Cer fi ca on: UL/CSA Standard C22.2 No.30 rated for Class 1 Division 1 explosion-proof environments groups C and D Tamb -50°C to +80°C (24VDC Power) Tamb -50°C to +45°C (Ba ery) Line Sizes: 6 in. to 60 in. (152 mm to 1524 mm)Pipe Wall Thickness: Up to 1.5 IN. (38.1 mm) For wall thickness greater than 1 in. (25.4 mm) please consult CDI for op mum deployment op ons Pipe Moun ng Assembly: Aluminum (316 Stainless Steel op onal)Banding and Buckles: 201 Stainless Steel (316 Stainless Steel op onal) Contact Closure: Electrically Isolated Double Pole - Double Throw. Closed to indicate a pig passage, opened a er 15 seconds (relay dwell me may be customized at me of order)

Contact Closure Current Capacity: 2 Amps at 30 Volts DC

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Opera onal Temperature Ranges (Note: opera onal temperature ranges do not necessarily correspond to UL/CSA Cer fi ed ranges) Off -the-shelf Alkaline Ba eries: -4°F to 129.2°F (-20°C to 54°C) +24VDC Power: -22°F to 176°F (-30°C to 80°C) Heater Module with 24VDC Input (Required): -58°F to 176°F (-50°C to 80°C) Wide Temp Lithium Ba ery: -58°F to 176°F (-50°C to 80°C)

LineStat Satellite Equipped System: -22°F to 176°F (-30°C to 80°C)

Heat Risers Required with Product Heat >176°F (80°C) Total Passage Count: 10 (First In First Out)Stored Passage Informa on: Time and Date of passages. Informa on is stored through loss of power. System Design Life: 20 yearsStorage Life: 20 years

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PIG MAGNET MOUNTING

CD52-MX Series magnets and CD42-Tx Series transmi ers can be mounted onto foam, uni-cast, or metal pigs. Virtually any pig may be equipped to be detected by the CD52 Bandit system.

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ABOUT CDI

CDI is a family-owned and operated business located in Broken Arrow, Oklahoma, just 12 miles from downtown Tulsa. Incorporated in 1982, CDI has proudly been manufacturing products in the United States for more than 31 years. CDI currently employs 40 people in the areas of electronics and mechanical design, so ware and fi rmware programming, electronics manufacture, machining, and more.

All CDI products are designed and built completely in-house u lizing an on-premises machine shop boas ng four fully-automated CNC machines as well as full- me electronics assembly personnel.

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