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Machine serial N° Manual Part. number 3225780 - 2005 U.S.A. inc. HENCHMAN 4 HMS R MANUAL INSTRUCTION and PARTS LIST Model 1106070 Write in the serial n° of yuor machine here

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Page 1: C:Documents and Settingsgiuse019d936.netsolhost.com/webmanuals/IMER/henchman4.pdf · IMER U.S.A. Inc. - 2 - HENCHMAN 4 HMS Thank-you for purchasing a Henchman 4HMS from an Imer U.S.A

Machine serial N°

Manual Part. number 3225780 - 2005

U.S.A. inc.HENCHMAN 4 HMS

R

MANUAL INSTRUCTIONand

PARTS LIST

Model 1106070

Write in the serial n° of yuor machine here

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IMER U.S.A. Inc.

- 2 -

HENCHMAN 4 HMS

Thank-you for purchasing a Henchman 4HMS from an Imer U.S.A. dealwidther. Your decisionis an intelligent one.

There is no other mortar mixer in the world which delivers the benefits and features of theHenchman 4 HMS.

- Extremely rigid, mig welded bar steel frame.

- 13 H.P. Honda with low oil alert..

- Fenders (optional).

- Torsion Bar suspension.

- Advance paddle design, excellent mixing and discharge action.

- Hydraulic mixing and dumping.

At Imer U.S.A. we continually search for ways to better serve our customers. Should you havean idea or thought to share with us regarding this product we would appreciate hearing fromyou. Our motto is "Tools and Services for the 21st Century" .

We look forward to deliveringthe goods.

Thank you again for your purchase.

Mace T. Coleman, Jr.President, Imer U.S.A., Inc.

IMER WEST207 Lawrence AvenueSo. San Francisco, CA 94080Tel 650 - 872 - 2200Fax 650 - 873 - 6482

IMER EAST221 Westhampton PlaceCapitol Heights, MD 20743Tel 301 - 336 - 3700Fax 301 - 336 - 6687

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IMER U.S.A. Inc.

- 3 -

HENCHMAN 4 HMS

IMER U.S.A., INC. HENCHMAN 4HSM

INSTRUCTION MANUAL

NOTE:

Please read this manual before beginning toassemble or operate this piece of equipment.

ASSEMBLY ........................................................................................ 4

IMPORTANT NOTES AND ADVICE .................................................. 5

OPERATING INSTRUCTIONS ........................................................... 7

MAINTENANCE.................................................................................. 8

BASIC TROUBLE SHOOTING - TECHNICAL SPECIFICATIONS ... 11

SPARE PARTS ................................................................................... 12

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IMER U.S.A. Inc.

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HENCHMAN 4 HMS

1) MESCOLATORE AD ASSE ORIZZONTALE2) GRIGLIA DI CARICO3) GRIGLIA DI SCARICO4) LEVE DI COMANDO5) SCOCCA PORTANTE SU RUOTE6) SICUREZZA GRIGLIA MESCOLATORE7) MOTORE DIESEL8) SERBATOIO CARBURANTE9) SERBATOIO OLIO10) PISTONE A DOPPIO EFFETTO11) TIMONE

1

A

A 6

1

2

4

5

3

9

10

11

FIG.1

7

8

9

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IMER U.S.A. Inc.

- 5 -

HENCHMAN 4 HMS

ASSEMBLY+

TOWING

Essentially the Henchman 4 HMS is f ully assembled and ready to operate when it leaves the assemblyfacility here at Imer U.S.A. However, there are a couple items which should always be checked beforetowing the Henchman 4HMS

1. Make sure each tire is inflated to 44 PSI (cold),check the oil level of the Honda motor and the oil levelof the hydraulic tank.

2. Make certain that the tow bar is properly anchored and its tow chain is in place. It is also important to loop the tow chain around the tow bar several times before connecting it to a vehicle.

3. Make sure the engine canopy door is latched shut.

4. Make certain that the hitch system on your car or truck is compatible to the tow bar tongue.

5. Finally, local laws and ordinances vary from state to state regarding the registration of towable construction equipment, check and see if a license plate is required. Call your local Department of Motor Vehicles for the proper procedure to follow.

NOTEState law may also require a tail light assembly.

Check with your local Department of Motor Vehicles for the proper procedure to follow.

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IMER U.S.A. Inc.

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HENCHMAN 4 HMS

IMPORTANT NOTES AND ADVICE

Do's and Don'ts on the Safe Use of the Henchman 4HMS

In the interest of safety, whoever uses the Henchman 4HMS should first read this manual and becomefamiliar with all of the important safety notes. Failure to follow this advice may result in injury toyourself and others.

WHAT TO DO !

- Carefully read and understand these instructions before operating the mixer.Read the Honda manual too.

- Always turn off the engine and disconnect the spark plug wire before cleaning or maintaining the mixer. Mixers powered by electric motors should be unplugged from their power source before servicing is performed.

- Make sure the safety guards are always in place.

- When using the machine always wear safety boots with reinforced toe-caps, safety glasses, gloves, hard hat, and clothing with the appropriate fit. Loose clothing can cause injury should it become entangled with the mixer.

- Practice starting and stopping the machine.

- Keep the mixer clean and free of debris build-up.

- Periodically inspect your mixer for abnormal wear or damage.

- Always stop the engine before adding fuel.

- Do not operate the mixer while under the influence of drugs or alcohol.

- Always operate the mixer on a level surface.

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IMER U.S.A. Inc.

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HENCHMAN 4 HMS

IMPORTANT NOTES AND ADVICEWHAT NOT TO DO !

DO NOTPlace your hands or any other object inside the mixer drum while it is running.

DO NOTOperate the mixer on a surface that is UNEVEN.... if the Henchman is placed on an incline, it can fallover or roll away.

DO NOTClean, assemble or work on the mixer while it is plugged in !

DO NOTOperate the mixer with the guard lifter disconnected or the guard removed.

DO NOTOperate the mixer in or around water puddles !

DO NOTLeave the mixer unattended !

DO NOTAllow other persons around the mixer while it is operating

DO NOTOperate the Henchman 4 HMS if you are uncertain as to how to run the machine.... Contact your localImer Distributor or call Imer U.S.A. at 800 - 275 - 5463

DO NOTOperate the mixer while under the influence of drugs or alcohol !

WE WANT SAFE AND EFFICIENTPRODUCTION/OPERATION

FOR ALL OUR CUSTOMERS !

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IMER U.S.A. Inc.

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HENCHMAN 4 HMS

OPERATING INSTRUCTIONS

1. Before starting the engine read the Honda manual provided and become familiar with the GX390powerplant. Especially important is to check the oil level daily and change it monthly. Additionally,cleaning the air filter weekly ensures consistently good performance.

2. Operate the the Henchman 4HMS on a level surface.

4. Start the engine and set the throttle at 3/4 to full on.

5. Now add 1/2 of the water which will be required, add half aggregates, the total cement or lime, andthen the balance of the sand and water. Mix for the proper lenght of time untill an homogeneousmix is obtained.

BE CAREFUL ! Always wear splash goggles when operating the mixer. Failureto do so will allow foreign particles to enter the eyes.

BE CAREFUL ! Do not operate the mixer with the guard lifter disconnected orthe guard removed. Do Not put your shovel or your hands inside the drum !

LOADING POSITION DUMPING POSITION

FIG 2

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IMER U.S.A. Inc.

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HENCHMAN 4 HSM

MAINTENANCE

Lubrication

1. All the components on the mixer which engage or move back and forth should be lubricated with greaseon a weekly basis (fig4). Grease on a daily basis using any Grade #1 lithium base grease, the drumshaft seals.

2. Check oil sight gauge located of the oil tank. If required, add AGIP OSO 46 or equivalent. Change thehydraulic oil and the hydraulic filter every 500 hours or once a year.

3. Check and clean the oil cooler on a monthly basis.

7. During the loading, mixing, and discharge cycle it is important to keep the mixer running at all times.

8. Always prepare your work site to have a level ground surface, the Mixer must be stable as you load anddischarge the drum.

9. If no more mortar mixer is to be mixed in the next hours, the mixer should be cleaned inside and outside. To clean the mixer shut the engine off, keep drum guard with guard lifter connected, spray mixer with water untill

it is cleaned, discharge the debris. Do not beat on the drum with a showel, hammer or other device to break upaccumulations of dried mix, as this will dent and damage the drum and void the warranty.

1

A

DETTAGLIO A

UP TO LIFT

DOWN TO DUMP

UP FOR REVERSEROTATION

DOWN FOR MIXINGROTATION

FIG 3

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IMER U.S.A. Inc.

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HENCHMAN 4 HMS

Wheel Bearings

1. The wheel bearings should be cleaned and repacked every 6 months to 1 year. The interval beingdependant upon the amount of time the machine is towed, and under what conditions. Thismaintenance procedure is the same as that for automotive wheel bearings.

Engine

Read the Honda manual carefully ... and follow their instructions.Changing the oil and cleaning the air filter frequently ensure a reliable and long lasting motor.When you may need Honda Engine Service or Warranty Assistance, take the machine to your local Hondapower equipment dealer, they will honor the warranty throughout America.

NOTEIt is always a good idea to check the oil level in theengine crankcase at the start of each working day.Clean oil at the correct level makes for a engine thatwill last and last.

Mixer s drum disassembly and re-assembly

In case it s necessary to change the shaft seals, it s necessary.- to remove the drum paddles.-- to remove the shaft supports.

MISC.Every month check all the mixer's mounting hardware toensure all the nuts and bolts are properly tightened.

LUBRICATE ON AWEEKLY BASIS

LUBRICATE ON ADAILY BASIS

FIG 4

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IMER U.S.A. Inc.

- 11 -

HENCHMAN 4 HMS

TECHNICAL SPECIFICATIONSHENCHMAN 4 HSM

*Capacity based upon usable volume

Due to Imer U.S.A. 's commitment toReasearch and Development,

specifications are subjectto change without notice.

DRUM CAPACITY 16 CU. FT.

BATCH OUTPUT 12 CU. FT.

DRUM DIAMETER 32.6"

DISCHARGE OUTLET HEIGHT 28"

PNEUMATIC WHEELS 44PSI

POWER PLANTS 13 HP HONDA GX 390

HYDRAULIC PRESSURE 2600 PSI

OVERALL OPERATING DIMENSIONS91.5"X56.5"X58.5"

OVERALL STORAGE DIMENSIONS 91.5"X56.5"X58.5"

WEIGHT 1145 Lb

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IMER U.S.A. Inc.

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HENCHMAN 4 HMS

SPARE PARTS

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IMER U.S.A. Inc.

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HENCHMAN 4 HSM

1

4

2

14

7

15

8

11

13

126

5

3

16 9

17

18

10

17

17

TAB 1

19

20

21

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IMER U.S.A. Inc.

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HENCHMAN 4 HSM

ID CODICE DESCRIZIONE Q.TA

1 2224640 RONDELLA , UNI-6593 , Ø.NOM.mm M 16 , Ø.E.mm 33 , SPESS.mm 3 , IN ACCIAIO ZINCATO ,

1

2 3242417 DADO , DIN 985 , M M 16 , CLASSE 8 1

3 3225691 LEVA APERTURA GRIGLIA 1

4 2224645 RONDELLA , UNI-6593 , Ø.NOM.mm 21 , Ø.E. mm37 , SPESS.mm 2.8 , IN ACCIAIO ZINCATO ,

1

5 3225032 PERNO BLOCCAGGIO PISTONE 1

6 3225006 PISTONE DOPPIO EFFETTO D.40 CORSA 260 1

7 VASCA CON GRIGLIA 1

8 3224994 SUPPORTO TELAIO VERNICIATO 1

9 3225777 SPESSORE BLOCCAGGIO ASSALE 1

10 3225009 BLOCCHETTO SUPP.VASCA 1

11 3224995 TIMONE VERNICIATO 1

12 3225005 DISTRIBUTORE ST350 1

13 3225004 CENTRALINA IDRAULICA ST350 1

14 3210607 COLONNETTA ASSALE M12X1.5X16 1

15 3224777 RUOTA PN 155/70 13 4F FIAT 1

16 3225693 ASSALE HENCHMAN 4 BAGS FORATO 1

17 3223909 INGRASSATORE M6 DRITTO 1

18 3224999 CABINA VERNICIATA 1

19 3206011 PARAFANGO FORATO 2

20 3225466 SUPPORTO PARAFANGO SX 1

21 3225467 SUPPORTO PARAFANGO DX 1

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HENCHMAN 4 HSM

2

3

1

5

4

1

ID CODICE DESCRIZIONE

1 3225000 SPORTELLO VERNICIATO

2 3224625 CERNIERA PER FURGONI

3 3224999 CABINA VERNICIATA

4 3225736 LAMIERA CONVOGLIATRICE POST.

5 3225699 LAMIERA DIVISIONE FLUSSI ARIA

TAB 2

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IMER U.S.A. Inc.

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HENCHMAN 4 HMS

1

16

15

17

14

1

12

10

8

1120

9

13

7

19

18

3

6

4

5

2

16

17

15

14

9

10

10

921

22

TAB 3

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HENCHMAN 4 HSM

ID CODICE DESCRIZIONE Q.TA

1 3224284 BOCCOLA LATO CIECO RIB. 1

2 3225003 ALBERO PALE 1

3 3225685 PALA SX HENCHMAN 1

4 3225687 PALA CENTRALE SX HENCHMAN 1

5 3225688 PALA CENTRALE DX HENCHMAN 1

6 3225686 PALA DX HENCHMAN 1

7 3224997 GRIGLIA DI SCARICO 1

8 3224312 FLANGIA LATO MOTORE 1

9 3224315 GUARNIZIONE TENUTA DI=43 3

10 3224311 FLANGIA GUARNIZIONI 3

11 3224313 FLANGIA LATO OPPOSTO MOTORE 1

12 3224285 PROLUNGA MOTORE (RIB) 1

13 3224996 VASCA VERNICIATA 1

14 3223748 MORSETTO SX 2

15 3223744 SUPPORTO PALA 2

16 3223743 SUPPORTO PALA DX 2

17 3223747 MORSETTO DX PALA 2

18 3225023 MOTORE OLODINAMICO HR400 C32 1

19 3224998 GRIGLIA DI CARICO 1

20 3224314 BOCCOLA INGRASSAGGIO 1

21 2207510 ANELLO PARAOLIO DE=62 DI=48 S=8 1ANELLO PARAOLIO DE=62 DI=48 S=8

22 3225672 1ANELLO OR 4137

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IMER U.S.A. Inc.

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HENCHMAN 4 HMS

207 Lawrence avenueSo. San francisco, CA 94080

Tel.(650) 872-2200Fax(650) 873-6482

U.S.A. INC.IMER

EQUIPMENT WARRANTY

U.S.A. INC.

We warrant to the original purchaser that the IMER equipment described herein (the "equipment") shall befree from defects in material and workmanship under normal use and service for which it was intended forperiod of one (1) year from the date of purchase by the original purchaser.

Our obligation under this warranty is expressly limited to replacing or repairing, free of charge, F. O.B. ourdesignated service facility, such part of the equipment as our inspection shall disclose to be defective.Parts such as engines, motors, pumps, valves, electric motors, etc. furnished by us, but not manufacturedby us, will carry only the warranty of the manufacturer. Transportation charges or duties shall be borne bypurchaser. This shall be the limit of our liability with respect to the quality of the equipment.

This warranty shall not apply to any equipment, or parts thereof, which has been damaged by reason ofaccident, negligence, unreasonable use, faulty repairs, or which has not been maintained and operated inaccordance with our printed instructions for the equipment. Further, this warranty is void if the equipment,or any of its components, is altered or modified in any way.

THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES,EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OFMERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.

We make no other warranty, representation or guarantee, nor is anyone authorized to make one on ourbehalf. We shall not be liable for consequential damage of any kind, including loss or damage resulting,directly or indirectly, from the use or loss of use of the machine. Without limiting the generality of theforegoing, this exclusion from liability embraces the purchaser's expenses for downtime, damages forwhich the purchaser may be liable to other person, damages to property, and injury or death of anypersons.

This warranty shall not be deemed to cover maintenance parts, including but not limited to blades, belts,hoses, hydraulic oil, or filters, for which we shall have no responsability or liability whatsoever.

R