C l e a n r o o m W a l l S y s t e m s

Innovative Industries DemandFlexibility

FabLine modular cleanroom wall systemsmake it easier and more cost-effective than ever before to create ultra-clean facilities meeting the critical environmental conditions demanded in precision microelectronics manufacturing.

Rapid market life cycles and continuous product development dictate facilitiesdesigned to adapt quickly, with minimum disruption or down time to the operation.

FabLine cleanroom wall systems are designed for such change.

Our systems have design flexibility built in.Nonprogressive construction allows easyremoval of panels from either side of the wallwithout disturbing adjacent panels, ceiling or framework for minimum contamination.

With FabLine, there’s no need to start fromground zero to meet new requirements in current manufacturing space. The entire wall system can be utilized with all types ofexisting construction elements: ceilings,floors, and walls.

Fabline Modular Cleanroom Wall Systems For The Most Demanding Cleanroom Requirements

A Total Cleanroom Wall System

The PortaFab FabLine Series includes three wall systems for Framing, Batten andFurring applications.

Pre-engineered wall panels are interchangeable within all three systems, for consistent appearance, easier inventory and faster installation.

Engineered for use in any Class cleanroom,FabLine wall panels are non-outgassing,non-particle shedding and anti-static,decreasing product contamination.

All components can be packaged within acleanroom environment.

Proven Quality

With nearly two decades of cleanroom fabrication experience Porta-Fab is a leader in modular cleanroom technology.

Our high quality in standards and customerservice are now extended to the next level of technological advancement in FabLinecleanroom wall system components.

Turnkey Solutions

PortaFab’s commitment to maintaining thehighest quality standards extends to theinternational network of specializedcontractors for our cleanroom wall systems.

These contractors must meet the mostexacting industry standards of customerservice, industry knowledge and expertinstallation procedures. Their experience inconstructing Class 1 facilities has made themthe preferred source for most of the leadingmicroelectronics producers.

Among the largest in the industry, ourcontractor network maintain their own qualitycontrol programs to assure compliance withall critical standards. As independentcontractors, they choose to work withPortaFab because our FabLine CleanroomWall System is the most cost-effective productavailable for constructing a quality cleanroomenvelope.

Tax Advantages

FabLine wall systems may be subject to taxadvantages of seven year depreciation. Checkwith your financial advisors.

2

3

A Wall System For Clean Fabs andCleanrooms

As the demands and requirements of themicroelectronics industry have increased inrecent years, so have the needs for ahigh-performing, cost-efficient designedsolution. Reduced construction schedules andincreased quality levels place greateremphasis on product turn around and reliableproduct design. Porta-Fab has engineeredthree wall systems designed to adapt to allthe demands within the high techmanufacturing industry down to a sub-Class 1 level.

The turn to 300mm technology will drivemore changes and demand more flexibility inthe way fabs are designed and operated.Increased tool footprints and heights demandoverall wall and ceiling heights to 16’ ortaller.

With these standards in mind, we developed awall system capable of obtaining such heightswhile meeting the deflection criteria for tallerwall conditions. Porta-Fab has designed theFabLine wall system to meet the newchallenges within the industry through ourstructural design.

Superior Panel Performance

Product contamination from outgassingremains an issue in maintaining the highestproduct yield levels. Tested in accordancewith ASTM E595, our wall systems meet thestringent demands for percentage of weight loss.

FabLine wall systems have the ability towithstand most chemicals, acids and solventsinvolved in nearby manufacturing andcleaning processes. Standard panel finishcan withstand various concentrations andtime exposures including: sulfuric acid, nitricacid, hydrofluoric acid, sodium hydroxide,and xylene at 50% concentration for 30minutes with no attack on the finish, allowingenough time to wipe down panel surfaces.

The smooth and uniform epoxy roll-coatfinish of our cleanroom panels ensures auniformly anti-static panel surface with nospecks or textures providing a moreconsistent appearance without any variationsin quality common with powder coatoperations. Panels are shipped with aprotective film to ensure cleanliness andprevent damage from installation. Andbecause our paint is baked onto our wallpanels, there is a greater resistance toabrasions and scratches.

Resistance Against ESD Contamination

With the critical requirements demanded ofmicro-electronics manufacturing, manyprocesses have become even more vulnerableto the effects of electro-static discharging.FabLine Wall Systems provide long-termperformance in cleanrooms offering staticcontrol, which improves quality and reducesmanufacturing costs. Standard panelsurface resistivity of 106 to 109 ohms/square,in accordance with EOS/ESD-S11.11-1993,and an electrostatic decay of <10% IN .5/sec,per Federal Standard 101B Method 4066,provides optimum static protection in mostapplications. Framework and doors are alsoavailable to meet the same criteria in a variety of colors.

Proven Reliability

Porta-Fab has earned the reputation as aleader in cleanroom wall systems. A U.S.corporation with representatives anddistributors throughout the world, wespecialize in cleanroom environments. Ourtechnology yields products that exhibitpermanence and consistency in performance.We can apply that technology to your specificapplication.

FabLine Framed Wall Systems

A durable wall system with broad designflexibility, FabLine Framed Cleanroom WallSystems provide the optimum combination ofhigh durability, design versatility, and simpleinstallation.

Ideal for environments up to sub-Class 1classification, FabLine Wall Systems areavailable in three panel thicknesses.

Bulkheading Capabilities

The ideal wall system for cleanroomsrequiring a flush surface on both sides of thewall panel, FabLine Framed Wall Systems aredesigned for extensive gasketed bulkheadingaround tools.

Vertical and horizontal members are easilyconnected to each other to simplify use ofbulkheading. Bulkheading capabilities allowgasketed air tight seals around equipmenttooling for minimum loss of roompressurization.

Highly Flexible

Wall systems utilize common componentsproviding maximum flexibility whileminimizing inventory of parts. Interfaces withceiling grid systems, flooring systems,existing modular wall systems andconventional construction.

Walls can be supported from the floor orceiling to accommodate openings. Stud postand batten support the attachment of shelvesand utility runs on wall face.

Floating head track is available allowing for ceiling deflection and minimizing wallvibration. Minimal connection hardwareallows for quick installation.

Single-glazed or double-glazed windows areavailable. Panel finishes provide chemicalresistance.

Patent Pending

4

Adaptable to Constant Change

Adapting to changing requirements is fastand simple with FabLine Framed WallSystems. Nonprogressive constructionallows easy removal of wall panels fromeither the front or back without disturbingadjacent panels, ceiling or the framing post.

For construction simplicity, a strut clamp canbe used to attach conduit and piping on therear of the wall.

FabLine Framed 2000The ideal 2.00” (50mm) thick wall system forcleanrooms requiring a flush surface on both sidesof the wall panel.

FabLine Framed 500The 0.50” thick (12mm) wall panels provide a flush wall surface on one side ideal formechanical and plenum chase applications.

FabLine Framed 250Utilizes a 0.25” thick (6mm) wall panel. The cost-effective solution for bay/chase cleanroom designsrequiring small and large gasketed bulkheads.

5

FabLine Framed Wall Systems can easily accommodate toolfit-ups and bulkheading while allowing integrated support forpiping, conduit and related equipment.

6

FabLine Architectural Applications

FabLine FurringWall Systems

Furring Wall allowsability to quicklyskin an existing wallor channels.

Batten WallSystem

Floor to ceiling wallprovides fastinstallation abilitieswith a flush surfaceon both sides of thewall.

Electric SlidingDoors

Aluminum slidingdoors are easilyaccommodated byinterfacing with ourwall systems

Framed Windows

Single or doubleflush windows can beglazed from stud tostud for full glassviewing.

Grille Openings

Return air grilles canbe easily installedinto our wall panelsin the field, or at thefactory, reducing fieldlabor costs.

Wall Penetrations

Pass thus, piping andequipment canpenetrate wall panelsthrough simple fieldmodifications.

7

Doors

Aluminum rail andstile doors provide anattractive appearancewith a variety ofhardware optionsavailable.

Framed WallSystems

Provides flush wallsurface on cleanroomside with integratedsupport on the chaseside for piping, conduitand related equipmentrequired to service thecleanroom.

Ceiling/HeadTrack Interface

Our gasketed headtracks can interfacewith standard gridsand flush gridsproviding a virtuallyseamless transition.

Factory InstalledWindows

Pre-installedwindows withmitered cornersprovide flushglazing with abeveled backallowing for an easywipe down.

Framed WallSystem

Tool fit-ups andequipmentbulkheading can beeasily integrated intothe Framed WallSystem for a sealedinterface.

Elevated WallPanel

Panels can beelevated for side wallreturns. Egg crateand wire mesh can beintegrated with thestuds to concealmechanical plenums.

FabLine Batten 2000

When extensive bulkheading is not required,this 2.00” (50mm) thick wall system providesan effective, double-flush surface partitionsystem.

The Batten 2000 Wall System offers a fullydemountable wall system without the need fora framing post, which provides a more cost-effective wall system installation.

When future changes or expansion is needed,the nonprogressive design allows individualwall panels to be moved without disturbingadjacent walls or ceiling.

Easy to install design features fewercomponents and lightweight panels whichallow the wall system to be installed morequickly than a framed wall system orconventional construction, reducing laborcosts for the project.

Versatile

Wall systems utilize common componentsproviding maximum flexibility whileminimizing inventory of different parts.

Interfaces with ceiling grid systems, flooringsystems, existing modular wall systems andconventional construction.

Panel finishes provide chemical resistance.Gasketed wall system provides an air-tightseal for minimum loss of roompressurization.

Walls can be supported from the floor orceiling to accommodate openings. Stud postand batten support the attachment of shelvesand utility runs on wall face.

Floating head track available allowing for ceiling deflection and minimizing wallvibration. Minimal connection hardwareallows for quick installation.

Windows can be installed in full size panel,reducing labor costs and time in the field.Single-glazed or double-glazed windowsavailable.

Batten 2000 Wall System offers qualityappearance and superior performance at anunmatched value. No other constructionmethod can match the uncompromisingquality and performance of the Batten 2000Wall System dollar for dollar.

For 300mm technology and minienvironments, the Batten 2000 offers thecapability for a tall wall requirement whilemeeting the deflection criteria demanded ofbuilding codes.

When tool bulkheading is required, Batten2000 Wall System can easily interface withthe Framed Wall System to accommodate tooland equipment requirements withoutdisturbing the aesthetics of the wallinstallation.

U.S. Patent No. D392,054

8

9

Batten Bulkhead Gasket Provides an air tight seal around tools and equipment

Batten WindowFactory installed windows provide single flush glazing andbeveled backs for convenient wipe downs.

Floor Track ConnectionBattens are aligned flush at the basetrack providing a flushconnection thus eliminating ledges where particles can accumulate.

FabLine Furring 250 On Existing WallThis 0.25” (6mm) thick wall system can be used toskin existing block and gypsum walls as well aschannels to give the cleanroom a consistentappearance.

FabLine Furring 500 On StrutThis 0.50” (12mm) thick wall allows you to createside wall returns and mechanical chases whilecontrolling costs.

Trimming at Existing OpeningsFurring Wall Systems are designed to skin and trimaround most wall openings and penetrationsincluding doors, windows, and equipment.

10

FabLine Furring

This economical system provides the abilityto create a cleanroom out of an existing roomor upgrade a cleanroom already in use.

FabLine Furring Wall Systems offer an attractive, cost-efficient wall system forinstallation over existing block or gypsumwalls, drywall studs, and columns.

The functional design also allows it to be installed on strut-type framing to create amechanical chase.

Wall panels provide a flush surface on oneside while creating a consistent appearancewith the ballroom or plenum walls.

Complete flexibility allows the wallsystem to be designed for anyconfiguration

Fast, Simple Installation

Furring over existing walls allows for a quick and cost-effective method oflining the cleanroom.

Panels can be installed without theneed for gasketed spacer strips behindthe panel or battens allowing for aquick installation.

Ideal for environments up to a sub-Class 1 classification.

Patent Pending

11

FabLine Accessories

Door Options• Aluminum Rail Stile DoorsFull glass or half glass architectural aluminum doors are available with a variety of hardware options, including pivot hinges, surface-mounted closers, concealed closers, panic hardware and locksets. All horizontal glazing clips arebeveled eliminating difficulty to wipe downcorners, reducing particle accumulations.

• Steel DoorGlazed or flush steel doors integrate into the aluminum door frames utilizing butthinges at the jamb connection.

• Electric SlidingSliding doors easily integrate into our wallsystems and are available in a any size with avariety of hardware available including pushbutton entries and motion sensors and non-outgassing seals.

Panel Options• In addition to all aluminum construction inthe panel design, alternate surfaces and coresare available to meet the requirements of thecleanroom, allowing a customized panelbased on the project requirements. Surfacesoffered include melamine, vinyl, painted steel,stainless steel, FiberglasTM reinforcedplastic(FRP), polyvinyl chloride(PVC), highpressure laminates or porcelainized steel.

• Panel cores are available in expandedpolystyrene, paper honeycomb, aluminumhoneycomb, gypsum, isocyanurate andmineral wool.

Flush Grid Connections• Flush grid ceiling can interface easily withthe FabLine wall system utilizing a head trackclip to join the flush grid and head tracktogether into one unit, thus eliminating seamsand joints at this connection point.

Grill Openings/Cutouts• Grill openings and cutouts for pass-thus,windows or equipment can be factory-installed, reducing field labor costs, andsaving time.

Wiring Stud• The need for communication, utility andelectrical lines are of the utmost importancein any facility. The wiring stud post providescapabilities for running vertical and horizontalwiring/communication lines without having tocut out openings into the wall panels oraffecting the structural integrity of the wall.

Glazing Options• Windows and doors can be glazed with avariety of options, as specified by the projectrequirements, including: tempered glass,tinted glass, lexan, acrylic, static dissapative,film-covered glass or solid panels.

Paint Finishes• A variety of painted finishes are availablewith aluminum or steel surfaces, including:conductive epoxy, non-conductive epoxyacrylics, polyester, or powder coating.

Cleanroom EnvelopesMezzanine Structures• The need to support mechanical equipment,piping and ceiling systems is critical incleanrooms, so when an existing facility isunable to offer this criteria, our mezzaninestructures provide the “envelope” structurewithout tying into the existing building. Thesefree-standing structures can be designed toany configuration and size requirements.

Cleanwall Series• As industry requirements demand more andmore from manufacturers and suppliers, sodoes their ability to produce products orsupply services conducive to increasedstringent quality control.

Our Cleanwall Series provides a free-standingenvelope structure without the need for aseparate structure. Available in a variety ofpanel constructions and options, theCleanwall Series provides a smart alternativeto projects where large capital outlays are notavailable.

Mini Environment enclosures Large windows for maximum visibility

Specifications

Framed SystemGeneralModular cleanroom wall systems covered by this sectionshall be of the flush-panel type; no framing or trim shallprotrude more than 1/16” from the finished surfaces excepthead track which shall not protrude more than 1/4”. Finishedwalls shall not exceed 2” thickness except at top wherethickness shall not exceed 2 1/2”. All exposed aluminumshall be of architectural grade extruded aluminum 6063-T5and shall be anodized 201R1.

Scope of WorkThe modular cleanroom wall system shall be FabLine FramedWall System as manufactured by Porta-Fab Corporation,Chesterfield, Missouri. Manufacturer must have a minimumof 20 years experience designing and manufacturingcleanroom wall systems. Installation shall be according tostandard details as described by the manufacturer.

Aluminum Wall PanelsStandard wall panels shall be 1 7/8”, 1/2”, or 1/4” thickconsisting of .032” aluminum with a smooth epoxy conductive roll-coat finish laminated to both sides of analuminum honeycomb core. Wall panels shall have a surfaceresistivity in the range of 106 to 109 ohms/square perEOS/ESD-S11.11-1993, which supersedes ASTM-D257, andan electrostatic decay of <10% IN, .5/sec. per method 4066Federal Test Method Standard 101B. Unless otherwiseindicated on drawings, panels shall be 45 3/4” wide xspecified height.

Framed Stud Posts and BattensAll studs and battens shall be 6063-T5 aluminum extrusionswith 201R1 anodized clear finish. Studs and battens fastentogether creating a sealed joint connection and secure exactpanel alignment. The battens shall clamp against the framedstud post and permit the attachment of conduit, shelving, andutility lines utilizing a system clamp. A removable closurestrip conceals fasteners of batten to the stud post. Studs andbattens shall allow wall panels to be installed or removedeasily without disturbing adjacent wall panels, stud posts orceiling.

Floor TrackThe floor track shall act as an alignment track for the wallsystem. Floor track is pre-drilled every 6” on center.

Head TrackHead track shall provide a seal at panel and stud assemblyconnection, vibration isolation, and a deflection head capableof 3/4” of downward movement. Head track is pre-slottedevery 6” on center.

DoorsStandard door shall be architectural aluminum, full glass stileand rail doors to include narrow stiles (2 1/8”) with a 4”bottom rail. Door to include pivot hinges, push/pull hardware, MS lockset (MS 1850) with thumbturn/key functionand surface mounted closer. Door glazing shall be by meansof an interior and exterior fixed gasket of extruded elastomeric material. Door frame shall have a continuousextruded gasket at the head and jamb members. Door glassstops shall be snap-in with beveled horizontals to ease inwipe down.

Batten SystemGeneralModular cleanroom wall system covered by this section shallbe of the flush-panel type; no framing or trim shall protrudemore than 1/16” from the finished surfaces except head trackwhich shall not protrude more than 1/4”. Finished walls shallnot exceed 2” thickness except at top where thickness shallnot exceed 2 1/2”. All exposed aluminum shall be ofarchitectural grade extruded aluminum 6063-T5 and shall beanodized 201R1.

Scope of WorkThe modular cleanroom wall system shall be FabLine BattenWall System as manufactured by Porta-Fab Corporation,Chesterfield, Missouri. Manufacturer must have a minimumof 20 years experience designing and manufacturingcleanroom wall systems. Installation shall be according tostandard details as described by the manufacturer.

Aluminum Wall PanelsStandard wall panels shall be 1 7/8” thick consisting of .032”aluminum with a smooth epoxy conductive roll-coat finishlaminated to both sides of an aluminum honeycomb core.Wall panels shall have a surface resistivity in the range of 106

to 109 ohms/square per EOS/ESD-S11.11-1993, whichsupersedes ASTM-D257, and an electrostatic decay of <10%IN, .5/sec. per method 4066 Federal Test Method Standard101B. Unless otherwise indicated on drawings, panels shallbe 45 3/4” wide x specified height.

Batten Stud Posts and BattensAll studs and battens shall be 6063-T5 aluminum extrusionswith 201R1 anodized clear finish. Studs and battens fastentogether creating a sealed joint connection and secure exactpanel alignment. The battens shall clamp against the battenstud post and permit the attachment of conduit or shelving. Aremovable closure strip conceals fasteners of batten to thestud post. Studs and battens shall allow wall panels to beinstalled or removed easily without disturbing adjacent wallpanels, stud posts or ceiling.

Floor TrackThe floor track shall act as an alignment track for the wallsystem. Floor track is pre-drilled every 6” on center.

Head TrackHead track shall provide a gasketed seal at panel and studassembly connection, vibration isolation, and a deflectionhead capable of 3/4” of downward movement. Head track ispre-slotted every 6” on center.

DoorsStandard door shall be architectural aluminum, full glass stileand rail doors to include narrow stiles (2 1/8”) with a 4”bottom rail. Door to include pivot hinges, push/pull hardware, MS lockset (MS 1850) with thumbturn/key functionand surface mounted closer. Door glazing shall be by meansof an interior and exterior fixed gasket of extruded elastomericmaterial. Door frame shall have a continuous extruded gasket at the head and jamb members. Door glass stops shallbe snap-in with beveled horizontals to ease in wipe down.

Furring SystemGeneralModular cleanroom wall systems covered by this sectionshall be of the flush-panel type; no framing or trim shallprotrude more than 1/16” from the finished surfaces. Allexposed aluminum shall be of architectural grade extrudedaluminum 6063-T5 and shall be anodized 201R1.

Scope of WorkThe modular cleanroom wall system shall be FabLine FurringWall System as manufactured by Porta-Fab Corporation,Chesterfield, Missouri. Manufacturer must have a minimumof 20 years experience designing and manufacturing cleanroom wall systems. Installation shall be according tostandard details as described by the manufacturer.

Aluminum Wall PanelsStandard wall panels shall be 1/2” or 1/4” thick consisting of.032” aluminum with a smooth epoxy conductive roll-coat finish laminated to both sides of an aluminum honeycombcore. Wall panels shall have a surface resistivity in the rangeof 106 to 109 ohms/square per EOS/ESD-S11.11-1993, whichsupersedes ASTM-D257, and an electrostatic decay of <10%IN, .5/sec. per method 4066 Federal Test Method Standard101B. Unless otherwise indicated on drawings, panels shallbe 47 1/8” wide x specified height.

Furring Panel ConnectorsAll panel connectors shall be 6063-T5 aluminum extrusionswith 201R1 anodized clear finish. Panel connectors fastenagainst the existing wall or framework, with fasteners not supplied by Porta-Fab, creating a sealed joint connection andsecure exact panel alignment. A removable closure strip conceals fasteners of panel connector to existing wall orframework. Panel connectors shall allow wall panels to beinstalled or removed easily without disturbing adjacent wallpanels or ceiling.

Floor TrackThe floor track shall act as an alignment track for the wall system. Floor track is pre-slotted every 6” on center.

Head TrackThe head track shall act as an alignment track for the wall system. Head track is pre-slotted every 6” on center.

Distributed by:

©1998 Porta-Fab Corporation

Manufactured by:

Porta-Fab Corporation18080 Chesterfield Airport RoadChesterfield, MO 63005 USA1-800-325-3781 • 1-314-537-5555Fax 1-314-537-2955e-mail: info@portafab.comwww.portafab.com