coiler heads / coiling winches - kabelmat€¦ · fig. 1 coiler head rapid 800 with two counter...

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1 kabelmat ® Wickeltechnik GmbH Steinbuckelweg 25 | 72293 Glatten | Germany Phone +49 7443 9670-0 | Fax +49 7443 9670-39 [email protected] | www.kabelmat.com Dimensions and specifications may be changed without prior notice. Issue 10/2013. RAPID Coiler Heads / Coiling Winches Our RAPID coiler heads allow a quick, easy, exact and infinite adjustment of the requested core diameter of the coil. Before removing the wound coil simply narrow the diameter by means of a grab handle - then the bound coil can easily be taken off and a new win- ding process begins. The required core diameter is accurately adjustable with a scale. The cable end piece is fastened by a very simple clamping device which saves the customer exhausting feeding. Big access slots facilitate the coil binding. Thanks to the high loading capacity and the convenience of handling even heavy coils are easy to wind. RAPID Coiler Heads / Coiling Winches

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Page 1: Coiler Heads / Coiling Winches - Kabelmat€¦ · Fig. 1 Coiler head RAPID 800 with two counter rings Fig. 2 Coiler head RAPID 480 with special fixing clamp for fixing the cable Coiler

1kabelmat® Wickeltechnik GmbH Steinbuckelweg 25 | 72293 Glatten | Germany

Phone +49 7443 9670-0 | Fax +49 7443 [email protected] | www.kabelmat.com

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RAPID Coiler Heads / Coiling Winches Our RAPID coiler heads allow a quick, easy, exact and infinite adjustment of the requested core diameter of the coil. Before removing the wound coil simply narrow the diameter by means of a grab handle - then the bound coil can easily be taken off and a new win-ding process begins. The required core diameter is accurately adjustable with a scale. The cable end piece is fastened by a very simple clamping device which saves the customer exhausting feeding. Big access slots facilitate the coil binding. Thanks to the high loading capacity and the convenience of handling even heavy coils are easy to wind.

RAPIDCoiler Heads / Coiling Winches

Page 2: Coiler Heads / Coiling Winches - Kabelmat€¦ · Fig. 1 Coiler head RAPID 800 with two counter rings Fig. 2 Coiler head RAPID 480 with special fixing clamp for fixing the cable Coiler

2kabelmat® Wickeltechnik GmbH Steinbuckelweg 25 | 72293 Glatten | Germany

Phone +49 7443 9670-0 | Fax +49 7443 [email protected] | www.kabelmat.com

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.RAPIDCoiler Heads / Coiling Winches

RAPID 670 ST Part No. 85100465

Coiler ø max. 670 mm Weight appr. 25 kg

Core adjusting range 250/400/500 mm Colour RAL 2004, orange

Winding width 80 - 250 m

Loading capacity max. 80 kg

Axle holder ø 30 mm

RAPID 480 SL MESSROL RAPID 480 SL MOTROL

Part No. 85100083 Part No. 85100082

Coiler ø max. 480 mm Axle holder ø 30 mm

Core adjusting range 200 - 370 mm Weight appr. 40 kg

Winding width 20 - 250 m Colour RAL 2004, orange

Loading capacity max. 65 kg Core segments 3 pcs.

RAPID 800 SL MESSROL RAPID 800 SL MOTROLRAPID 800 SL UMROL

Part No. 85100174 Part No. 85100101 Part No. 85100109

Coiler ø max. 800 mm Axle holder ø 30 mm

Core adjusting range 300 - 550 mm Weight appr. 70 kg

Winding width 20 - 250 m Colour RAL 2004, orange

Loading capacity max. 80 kg Core segments 4 pcs.

RAPID 850 ST Part No. 85100466 RAPID 1000 ST Part No. 85100884

Coiler ø max. 850 mm Coiler ø max. 1000 mm

Core adjust. range 250/350/450/550/650mm Core adjust. range 250/350/450/550/650mm

Winding width 80 - 250 m Winding width 80 - 250 m

Loading capacity max. 80 kg Loading capacity max. 80 kg

Axle holder ø 30 mm Axle holder ø 30 mm

RAPID 850 ST Drahtseil Part No. 86000278

Coiler ø max. 850 mm Colour galvanized

Core adjusting range 300/500 mm Coiler width 100 - 250 mm

Loading capacity max. 500 kg

Axle holder ø 55 mm

Axle ø 35 mm

RAPID 800 SL Drahtseil Part No. 87000210

Coiler ø max. 800 mm Colour galvanized

Core adjusting range 350 - 550 mm Core segments 5 pcs.

Winding width 20 - 450 mm

Loading capacity max. 850 kg

Axle holder ø 30 mm

Coiling winch, core adjustable in stepsThese winding auxiliaries are suitable for manual winding by means of a hand crank and can be pushed onto the holder. They are supplied on pallets.

Coiler heads with continuously adjustable winding coreFor short setting times we recommend the use of our RAPID devices. The core diameter can be adjusted in a matter of seconds by turning the hand wheel. Elastic winding material which is wound very tightly around the core can very easily be removed. Push-on hand crank for manual winding.

Page 3: Coiler Heads / Coiling Winches - Kabelmat€¦ · Fig. 1 Coiler head RAPID 800 with two counter rings Fig. 2 Coiler head RAPID 480 with special fixing clamp for fixing the cable Coiler

3kabelmat® Wickeltechnik GmbH Steinbuckelweg 25 | 72293 Glatten | Germany

Phone +49 7443 9670-0 | Fax +49 7443 [email protected] | www.kabelmat.com

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.RAPIDCoiler Heads / Coiling Winches

RAPID 1000 SL Part No. 86001457

Coiler ø max. 1000 mm Colour RAL 2004, orange

Core adjusting range 550 - 800 mm Core segments 5 pcs.

Winding width 20 - 250 mm

Loading capacity max. 100 kg

Axle holder ø 30 mm

Fig. 2 Coiler head RAPID 480 with special fixing clamp for fixing the cable Fig. 1 Coiler head RAPID 800 with two counter rings

Coiler heads with continuously adjustable winding core

Page 4: Coiler Heads / Coiling Winches - Kabelmat€¦ · Fig. 1 Coiler head RAPID 800 with two counter rings Fig. 2 Coiler head RAPID 480 with special fixing clamp for fixing the cable Coiler

4kabelmat® Wickeltechnik GmbH Steinbuckelweg 25 | 72293 Glatten | Germany

Phone +49 7443 9670-0 | Fax +49 7443 [email protected] | www.kabelmat.com

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.RAPIDCoiling Winches and Accessories

Coiling winches collapsibleThese coiling winches allow the easy and convenient removal of the ready wound coils by means of six collapsible core studs.

RAPID 400 SP Part No. 85100089

Winding material ø max. 400 mm Colour galvanized

Winding width max. 70 mm Material Stahl

Core ø 130 mm Weight appr. 4 kg

Axle holder ø 20 mm

Coil weight max. 15 kg

RAPID 450 SP Part No. 85100090

Winding material ø max. 450 mm Colour galvanized

Winding width max. 70 mm Material Stahl

Core ø 250 mm Weight appr. 4,5 kg

Axle holder ø 20 mm

Coil weight max. 15 kg

RAPID 600 SP Part No. 85100091

Coiler ø max. 600 mm Colour galvanized

Core ø 300 mm Winding width 120 mm

RingWeight max 25 kg

Axle holder ø 30 mm

Weight appr. 8 kg

Wire rope loop Part No. 85100882

for fixing the cable onto the coiler head

Cable ø max. 40 mm

Cable clamp Part No. 86001456

for fixing the cable onto the coiler head

Cable ø max. 12 mm

Transport cart Part No. 85100105

Coiler head size max. 800 mm Colour RAL 2004, orange

Length 600 mm

Width 500 mm

Height 150 mm

Weight appr. 15 kg

Transport cart Part No. 86001470

Coiler head size max. 1000 mm Colour RAL 2004, orange

Length 920 mm

Width 520 mm

Height 850 mm

Weight appr. 17 kg

Page 5: Coiler Heads / Coiling Winches - Kabelmat€¦ · Fig. 1 Coiler head RAPID 800 with two counter rings Fig. 2 Coiler head RAPID 480 with special fixing clamp for fixing the cable Coiler

5kabelmat® Wickeltechnik GmbH Steinbuckelweg 25 | 72293 Glatten | Germany

Phone +49 7443 9670-0 | Fax +49 7443 [email protected] | www.kabelmat.com

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.RAPIDSpool winding axles

Spool winding axle Part No. 85100100

Spool ø 300 mm Spool width at bore25 mm max. 120 mm

Axle holder ø 20 mm Spool width at bore 50 mm max. 140 mm

Axle ø 16 mm Spool width at bore 80 mm max. 165 mm

Loading capacity max. 10 kg Colour RAL 7035, light grey

Winding axle 800-520-30 Part No. 85100435

Drum ø max. 800 mm Carrier distance 70 - 170 mm

Drum width max. 520 mm Drum drilling ø 40 - 80 mm

Loading capacity max. 50 kg Weight appr. 8,4 kg

Axle holder ø 30 mm Colour galvanized

Carrier 25 mm Suitable for MESSROL I and TISCHROL II

Winding axle ø 20 für MOTROL 500 Part No. 87000249

Spool width at bore 25 mm 280 mm Loading capacity max. 45 kg

Spool width at bore 56 mm 310 mm Weight 10 kg

Axle ø 20 mm

Axle holder ø 30 mm

Core hole of the spool 22 - 56 mm

Winding axle ø 30 für MOTROL 500 Part No. 87000223

Spool width at bore 35 mm 260 mm Core hole of the spool 35 - 85 mm

Spool width at bore 50 mm 270 mm Loading capacity max. 100 kg

Spool width at bore 85 mm 300 mm Weight 10 kg

Axle ø 30 mm

Axle holder ø 30 mm

Winding axle ø 30 für MOTROL 800 Part No. 87000224

Spool width at bore 35 mm 405 mm Core hole of the spool 35 - 85 mm

Spool width at bore 50 mm 415 mm Loading capacity max. 100 kg

Spool width at bore 85 mm 445 mm Weight 10 kg

Axle ø 30 mm

Axle holder ø 30 mm

Trommelachse zu MOTROL 1000 Part No. 87000090

Axle ø 79 / 55 / 40 mm Loading capacity 350 kg

Drum width bore 80 - 100 mm Weight appr. 28 kg

Min width 250 mm / max. width 710 mm Frictionally engaged drum driver Conical clam-ping pintle for plain shaft with ø 40 mm. This special axle is only comaptible with our MOTROL® 1000.

Drum width bore 56 - 78 mm

Min. width 250 mm / max. width 570 mm

If desired, we will produce winding axles for special spools or drums after inspection. Please send us your spools and drums!

Page 6: Coiler Heads / Coiling Winches - Kabelmat€¦ · Fig. 1 Coiler head RAPID 800 with two counter rings Fig. 2 Coiler head RAPID 480 with special fixing clamp for fixing the cable Coiler

6kabelmat® Wickeltechnik GmbH Steinbuckelweg 25 | 72293 Glatten | Germany

Phone +49 7443 9670-0 | Fax +49 7443 [email protected] | www.kabelmat.com

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.RAPIDAdapter and Driver Bolt

Adapter for coiling heads Part No. 85100106

Suitable size 30 to 20 mm

Necessary for articles no. 85100086 till 85100090 and no. 85100100, 87000188

Adapter for coiler head UMROL Part No. 85100107

Bore coiler head 30 mm

Bore winder 55 mm

Adapter length 100 mm

Weight appr.. 5 kg

Adapter MOTROL® 1000 Part No. 87000048

Shaft ø for driving unit cone-shaped

Holder for coiling winches 30 mm

Adapter length appr. 300 mm

Weight 4 kg

Driver bolt Part No. 87000223

Special driver bolt for pintle-driven machines and units. Infinite adjustment to the radius of the bore without any tool but simply by hand. The driver bolt can still be plugged-in after drum tightening. For bigger drum bores adapter bushes are available.

Driver bolt diameter 20 mm

Fig. 3 Carrier with extensions for big drums

Page 7: Coiler Heads / Coiling Winches - Kabelmat€¦ · Fig. 1 Coiler head RAPID 800 with two counter rings Fig. 2 Coiler head RAPID 480 with special fixing clamp for fixing the cable Coiler

7kabelmat® Wickeltechnik GmbH Steinbuckelweg 25 | 72293 Glatten | Germany

Phone +49 7443 9670-0 | Fax +49 7443 [email protected] | www.kabelmat.com

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.RAPIDFrictionally engaged drum driver

Frictionally engaged drum driver Part No. 86000726

Frictionally engaged drum driver with sleeve for easy tightening of the drum without driver bolt

Drum bores 56 / 80 mm

Flange ø 300 mm

Drum weight max. 2000 kg

Frictionally engaged drum driver Part No. 86001458

Frictionally engaged drum driver with pluggable cone. With adapter to be plugged onto the axle of a kabelmat® coiler head RAPID 800 or RAPID 1000

Cone ø 55 / 78 mm

Drum weight max 70 kg

Frictionally engaged drum driver Part No. 86001182

Frictionally engaged drum driver for easy tightening of the drum without driver bolts

Flange-ø 600 mm

Drum weight max. 1500 kg

Fig. 5 Frictionally engaged drum driver in use

Page 8: Coiler Heads / Coiling Winches - Kabelmat€¦ · Fig. 1 Coiler head RAPID 800 with two counter rings Fig. 2 Coiler head RAPID 480 with special fixing clamp for fixing the cable Coiler

8kabelmat® Wickeltechnik GmbH Steinbuckelweg 25 | 72293 Glatten | Germany

Phone +49 7443 9670-0 | Fax +49 7443 [email protected] | www.kabelmat.com

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.RAPIDFrictionally engaged drum driver

Fig. 6 Drum loading of the MOROL® 1000 using a carriage