com nutec www. ...typical physical properties lts hps htz linear shrinkage 2000 (1093) 2400 (1316)...

www.nutec.comD-17

www.nutec.com

E-18

30 3

People are Our Strongest Resource

MaxMoldable, MaxSealCoat and MaxModuleCoat

MaxRigidizer and MaxCement

MaxPumpable 2300 & 2600

MaxRope and MaxBraid

MaxBlok Modules and Module Hardware

MaxBoard

MaxForm Shapes

NuPly

MaxWool Acoustic Grade and Wet Pack Blanket

MaxBulk

MaxWool Tank Car Blanket

Milestones

MaxWool Spun Ceramic Wool Blanket

4

5

6

7

8

18

19

20

21

22

23

24

25

26

9

MaxWool 3000 Blanket

Supermag Low Bio-Persistence Products

SuperMag-HI™ High Temperature Blanket Insulation

10-11

12-13

14-15

16-17

27

28

29-30

contentsTable of contents

ContactsMilestones Contacts

NUTEC GROUP forms a joint venture with NorthAmerican Manufacturing Company of Cleveland,Ohio to design and sell combustion system throughNUTEC Combustion in Mexico and NACSUR in SouthAmerica.

NUTEC GROUP companies are leaders in Mexicoʼsindustrial heating and compete in the world marketwith presence in 46 countries.

announces

2012NUTEC opens a new Vacuum Formingfacility in Ramos Arizpe, Coah. Mexico.This plant will double capacity for boards andspecial shapes products.

2013NUTEC decides to updateand change their company logo.

2014NUTEC increases their overall fibercapacity by adding another furnace line.The “Max” brand name is createdfor all Fiber Products.

2015Grand Opening of Plant lll, FabricationFacility in Ramos Arizpe, Coah. Mexico.NUTEC GROUP celebrates itʼs 40 yearanniversary.

Nutec Inc. is formed with the additionof Line IV in Huntersville,North Carolina.

2016

Milestones

4 29

USA Headquarters11830 Mt. Holly – Huntersville Road,

Huntersville, N.C. 28078Ph: +1(855)596 2427

E-mail: : [email protected]

MexicoJardín de San Jerónimo 225

Monterrey, N.L. México, C.P. 64640 Ph.: +52 (81) 8151-4646E-mail: [email protected]

USA & [email protected]

[email protected]

Latin [email protected]

[email protected]

[email protected]

[email protected]

SpainEitua Industrialdea 71A - 48240

Berriz (Bizkaia) EspañaPh.: +34 94 620 3700

E-mail: [email protected]

BrazilAv. Ibar, 250 - Galpão 02 - 08559-470 Poá - SP

CNPJ: 07.173.830/0001-60 eI.E: 546109393114

Ph.: +55 11 4634 6611E-mail: [email protected]

We are here to help

www.nutec.com

SALES

WorldwideWorldwide presence MaxWoolMaxWool spun ceramic wool blanket

28 5

Low Thermal ConductivityLow Heat StorageHigh Tensile StrengthThermal Shock ResistanceSound AbsorptionEasy to InstallContains no BinderContains No AsbestosNo Curing or Dry Out Time Required

MaxWool TM Blanket is composed of long, flexible, interwoven fibers manufactured bythe “spun” process yielding a strong, lightweight, durable product. This materialcan be used for applications with temperatures from 1000 °F (538 °C) to 2600 °F (1425 °C).MaxWool TM Blanket has high tensile strength for longer life and durability.

Refining and PetrochemicalReformer and Pyrolysis FurnacesTube Seals, Gaskets and Expansion JointsHigh Temperature Pipe, Duct and Turbine InsulationCrude Oil Heater Linings

Steel IndustryHeat Treating and Annealing FurnacesFurnace Door Linings and SealsSoaking Pit Covers and SealsFurnace Hot Face RepairsReheat FurnacesLadle Covers

Ceramic IndustryKiln Car Insulation and SealsContinuous and Batch Kilns

Power GenerationBoiler InsulationBoiler DoorsReusable Turbine CoversPipe Covering

OtherInsulation of Commercial Dryers and CoversVeneer Over Existing RefractoryStress Relieving FurnacesGlass Furnace Crown InsulationFire Protection

Features

Typical Applications

Chemical Analysis (%)

Typical Physical Properties LTS HPS HTZ

Linear Shrinkage

2000 (1093) 2400 (1316)2450 (1343)1800 (982) 2192 (1200)

2192 1200

33 - 37

3

47 - 5113 - 19

Ramos Arizpe, Mexico. Plant I Ramos Arizpe, Mexico. Plant II Ramos Arizpe, Mexico. Plant III

Sao Paulo, Brazil Monterrey, Mexico Bilbao, Spain

USA Headquarters, Huntersville, N.C.

technologytechnologybehindMaxWoolMaxWool tank car blanket

276

MaxWool™ Tank Car Blanket, manufacturedby Nutec, uses silica sand and calcinedalumina. These materials are melted in anelectric arc furnace. The melted material isdropped onto high speed wheels to form thefibers. The fibers are stripped off with air anddeposited on a conveyor. The accumulation ofthe fiber is needled to the desired thickness anddensities.

Nutec’s MaxWool™ Tank Car Blanket meetsthe Department of Transportation (DOT)thermal properties for fire protection under49 CFR Part 179. The blanket product can beused as insulation in various DOT rail car classesto include: DOT – 105, 109, 111, 112, and 114.MaxWool Tank Car Blanket can be used as an insulation system for Chlorine tank cars as well.

MaxWool™ provides excellent tensile strength,surface integrity, and good handlingcharacteristics. Some typical data can be seenbelow:

MaxWool™ Tank Car Blanket has excellentresistance to chemical attack with a fewexceptions. Those exceptions includehydrofluoric and phosphoric acids as wellas strong alkalis such as sodium oxide(Na O) and potassium oxide (K O).

Chemical Properties

The MaxWool™ Tank Car Blanket does meetthe thermal properties for fire protectionoutlined in 49 CFR Part 179.18 (Appendix B) Thermal Protection Systems April 22, 2015. The product was tested at Intertek and documented under Report # 101109776SAT-002. The blanket was tested to both the pool and torch tests. Products are used in applications and systems defined in DocketsHM-144, HM-145, HM-175, HM-175a, and HM-181.

2192 (1200 )

44-5050-56

10

Surface Burning Characteristics per ASTM-E-84 & UL 273 “Surface Burning Characteristics ofBuilding Materials”

Flame Spread Rating: 0Smoke Developed Rating: 0

Recommended Operating Temperature

0.5”, 0.65”, 1.0”, and 2.0”Thickness4.5 lbs./ft3Density (minimum)

Width: up to 50”Length: 32 LF

Blanket Dimensions*

*For availability for other sizes or parameters, contact your Nutec Sales Engineer

OtherLoss on Ignition (LOI)

3200 (1760 )Melting Point

Technical Specifications

Typical Chemical Analysis %

Typical Product Parameters

24 1316

<

Through training, combined with a safe workplace, we create a productive atmosphere.Employees are encouraged and empowered to give their very best for our customers.

MaxWool3000PeoplePeople are our strongest resource

26 7

MaxWool3000 Blanket

MaxWool 3000 Blanket is a high temperatureneedled blanket that is used in applications fortemperatures up to 2900 F. This blanket is madefrom high alumina fibers which are doubleneedled to provide high tensile strength anddurability.

MaxWool 3000 Blanket is resistant to shrinkageat high temperatures. This product is thermal shockresistant with low thermal conductivity and lowheat storage. MaxWool 3000 Blanket can be madeinto modules with densities of 6# or 8# withthicknesses from 4” – 12”.

Special density modules are available uponrequest.

Furnace Linings for Ceramic KilnsLadle Pre- Heat CoversSoaking Pit Covers

2552 F(1400 C) <1%2912 F(1600 C) 1%

6 lbs./ft3 (96 kg/m³), 8 lbs./ft³ (128 kg/m³)½” (12mm), 1” (25mm)24” (610mm)283” (718.8cm)3300 F (1816 C)2900 F (1600 C)Al O 72%SiO 28%

Density:Thickness:Width:Length:Melting Point:Maximum Use Temperature:Chemical Composition:


Typical Physical Properties

At Nutec™,we consider our people the real key to success. We are committed to developing talent and increasing the capabilities of our personnel. It is our firm belief that an engaged workforce throughout the

organization creates a common goal that enhances our performance.

Our objective is to exceed our customers expectations.

SupermagSupermag Low Bio-Persistence products

8 25

EngineeringEngineering & installations

Nutec™ installs a variety of ceramic wool insulation linings like layered Blanket,Modules, Macromodules ™ and special linings.

Installation drawings are available for all types of industrial kilns and furnaces forany industrial market.

Nutec™ Supermag is a high temperature body low bio-persistence fiber that utilizes a unique spinning technology to create a special fiber with superior thermal and mechanical properties. This fiber is made from a blend of calcium, silicia and magnesium and can be exposed to temperatures up to 2200 °F (1200 °C).Nutec™ Supermag products are produced in our ISO-9001: 2015 certified facility where bulk, double needled blanket and modules are manufactured. The Nutec™ Supermag family of products can be used in a variety of applica-tions including refractory linings, thermal insula-tion, and fire protection.

Low Thermal ConductivityLow Heat StorageHigh Tensile StrengthThermal Shock ResistanceLightweightExcellent Corrosion Resistence

Features

Aluminium Homogenizing FurnacesBack-Up InsulationAnnealing FurnacesStress RelievingHeat Treating FurnacesCrude HeatersCo-Generation DuctsInsulation PadsExpansion Joints


2012 (1100) 2012 (1100) 2012 (1100)2200 (1200) 2200 (1200) 2200 (1200)

2320 (1270)

60 - 70

White/Blue White/BlueWhite/Blue

25 - 353 - 70 - 1

60 - 7025 - 35

3 - 7

(kg/m3)lb/ft3

Blanket Dimensions

Typical Physical Properties Supermag Blanket Supermag BulkSupermag Board

Board Dimensions

Thermal InsulationSystemThermal insulation

24 9

SuperMag-HISuperMag-HI High Temperature Blanket Insulation


ASTM C201 Thermal Conductivity@ Nominal Hot Face Temperatures

SuperMag-HI™ is a high temperature blanketinsulation, with high fiber index and low percentageof unfiberized particles.Manufactured from a proprietary blend of calcium,silica and magnesium oxides, it is a low bio-persistentfiber, with superior mechanical and insulation properties,for use temperature to 1200 °C (2200 °F).

Completely inorganic, SuperMag-HI™ produceszero smoke or outgassing when exposed to high temperature.The high fiber index and elimination of large unfiberizedparticles gives SuperMag-HI™ superior insulation, lowthermal conductivity values.

Finer fiber diameters combined with the elimination ofcourse unfiberized particles gives SuperMag-HI a softerhand, greater flexibility and higher strength, with low dustirritation making it the ideal choice for fabricated products.

FeaturesLowest Thermal ConductivityLow Dust or Irritation Soft, Flexible and Light weightHigh Tensile & Tear Strength Excellent Chemical Resistant Low Heat StorageThermal Shock resistant

@500 F (260 C)@1000 F (538 C)@1500 F (816 C)@1800 F (982 C)@2000 F (1093 C)

0.41(0.06)0.78(0.11)1.31(0.19)1.69(0.24)1.98(0.29)

MEAN TEMPERATURE 8lb/ft (128 kg/m )3 3

BTU-in/hr-ft - F (W/m - K)

%Shot 38% ASTM 1335Std DensityStd ThicknessStd Roll WidthStd Roll LengthMax TemperatureCont. UseMelt TempLinear Shrinkage

6,81/2, 1, 1-1/2&2

24, 4850, 25, 12.5

220020122300

Less than 1%

lbs/ft3

InchesInches

FtFFF

kg/m3

mmmmmCCC

96,12812.5,25,38,50

610, 122015, 7.5, 3.8

120011001270

(24HRS@2012 F (1100 C) 1.2%

Ladle Covers

Advantages

MaxWool™ Ladles Covers are engineered and designed to support tough furnace environments. This system has excellent insulation quality that is durable with low shrinkage and no thermal shock. Typical operating temperatures are 1000 °F(538 °C) to maximum operating temperatures up to 2600 °F (1425 °C).

MaxWool™ Macro Modules are an insulation system for industrial furnace and kilns for temperatures up to 2600 °F(1425°C). They are a monolithic module made from folded serpentine blanket to add durability. The modules are then anchored to the metal mesh, which is assembled to the structure of the furnace or kiln.

Energy EfficiencyEasy RepairLower Maintenance CostsLightweight

FeaturesLow Thermal ConductivityLow Heat StorageNo Thermal Shock Variable Size CapabilityNo Curing or Dry-Out Time

AdvantagesExcellent Thermal EfficiencyNo through JointsMore Anchors / Square FootUniform DensitySingle Piece Construction

Macromodule

Standard DimensionsDimensionsA: 12'' & 24'' (305 & 610)B: 12'' & 24'' (305 & 610)C: 4'' - 12'' (100 - 305)Special sizes upon request

Module Hardware availableWeld - Tite: Speed Weld Stud SystemStud - Tite: Pre - Welded StudH - Anchor

10 23

MaxBlokMaxBlok Modules MaxRopeMaxRope & MaxBraid

A

C

B

MaxBlok™ Modules are designed for full thickness furnace linings and providea high quality insulation system.Each Module is continuously folded and compressed to specific density to providelonger furnace life.MaxBlok™ Modules linings provide low heat loss and storage which increasesfurnace productivity and efficiency.

Ceramic IndustryLow Mass Kiln CarsContinuos and Batch KilnsDoor LiningsGlazing and Porcelain Furnace Linings

Power GenerationDuct LiningsHeat Recovery SystemsBoiler InsulationStack Linings

Refining and PetrochemicalEthylene FurnacesPyrolisis FurnacesReformer FurnacesBoiler Linings

Steel IndustryPre-Heat Ladle CoversHeat Treat FurnacesSoaking Pit Covers and SealsReheat Furnaces

Other ApplicationsInsulation of Commercial Dryers and OvensVenner over Existing RefractoryStress Relieving InsulationGlass Furnace Crown Insulation


lbs./ft3 (kg/m3) Folded Modules 8,9.3,10, 12 & 14 (128,149,160,192 & 224)EDGE Grain Modules 8 & 10 (128 & 160 )

2400 13162200(1204)

2192 31200

Chemistry

2000 (1093)1800 (982)

33 - 3747 - 5113 - 19


Thermal Shrinkage (%)

2000Continuous Operating Temperature 1093

MaxRope TM and MaxBraid TM are a familyof textile products used for industrialapplications up to 2300 °F. These materialscan be used for gasketing, packing andsealing in and around high temperatureheating equipment. Produced from ceramicfibers, these products exhibit excellentresistance to corrosive agents. Exceptionsare hydrofluoric acid, phosphoric acid andalkalies. If the product is moistened bywater or steam, the thermal properties arecompletely restored after drying.

MaxRope TM Twisted Rope is producedby twisting-3plys of ceramic fiber wicking.This product is relatively soft and lower indensity than other rope products. Twistedrope can be used in applications wherelow cost is requiered. This product is alsoavailable with over braiding of Inconel wirewhich increases resistance to mechanicalabuse.

MaxRope TM High Density Rope is madefrom multiple strands of ceramic fiber yarnformed into 3 plys and then twisted. Thisresults in a higher density product whichis more durable than standard twisted rope.

MaxBraid TM Round and Square arethe highest density rope productsoffered. The ceramic fiber plys are braidedto provide maximum resistance tomechanical abuse. Round Braid and SquareBraid offer superior strength and exhibitminimal unraveling when cut.

Technical Data

22

MODULE HARDWAREModule HardwareMaxPumpableMaxPumpable 2300 & 2600

STUD- TITE MODULE Attachment requires a stud pattern or furnace layout before installing the modules. After the furnace layout is completed, each stud is welded to the furnace casing. The modules are then positioned over the stud and secured with a threaded nut. There are no blind welds when using the Stud-Tite system. This attachment provides longer furnace life. Nutec™ modules can be installed in a Unidirectional (whith batten strips) or in a Parquet pattern.

WELD-TITE MODULE Attachment is a speed Weld system that requires no stud pattern or furnace layout. The advantage to this attachment system is the speed of installation. Just fire the speed weld gun which attaches the stud to the furnace casing and then tightens the module onto the stud. Nutec™ modules can be installed in a Uni-directional (with batten strips)or in a Parquet pattern.

H ANCHOR MODULE Attachment can be used for standard size modules or with Macro Modules (larger size modules). This hardware system provides a strong and durable lining for longer furnance life. This attachment is quick and easy to install. The H Anchor is welded to the furnace shell and module isslid over both sides of the anchor. Using this system Nutec™ modules can only be installed in a Uni-directional pattern with batten strips.

22 11

MaxPumpable™ products are used primarilyfor repairing hot spot for furnace applicationswithout bringing the furnace down for repair.This product has been made to flow easilythrough a piston pump or caulking gun intothe hot spot area.

These products are multi-purpose products formaximum use temperatures of 2300 ºF and2600 ºF with excellent insulation properties.They are easy to install and with a lightweightdried density. They have excellent adhesion toceramic wools, refractories and steel.MaxPumpable™ can also be used to reachplaces where fibers or refractory have degradedcausing hot spots.

2300 (1260)

40 - 45 641- 721

2500 (1370)

70 - 75 (1122-1202)lbs./ft3 (kg/m3)lbs./ft3 (kg/m3)

Typical ApplicationsHot Spot RepairBack-Up InsulationSeal Furnance Cracks

Typical Chemical Analysis (%)


Packaging

MaxRigidizerMaxRigidizer & MaxCement

12 21

MaxBoardMaxBoardMaxBoard™ products are processed fromalumina and silica blends for applicationswith temperatures up to 3000 °F (1650 °C).

MaxBoard™ are vacuum formed productsthat are made to resist high velocities.These products provide low thermalconductivity, low heat loss and heat storage.Vacuum Formed Boards are ideal for furnacelinings, boiler ducts and stacks.

MaxBoard™ can be made with Organic orInorganic (no smoke) formulations to meetyour product requirements.

FeaturesLow Thermal ConductivityLow Heat Loss and StorageLightweight Resistence to High VelocityEasy to installResistant to Non-Ferrous MetalsContains No Asbestos

L.O.I. Organic / Inorganic

All Board Dimensions Europea

4-7/ 0 4-5/ 0

Thermal Shrinkage (%) 5 max 1-2 % 1-2

lbs./ft3 (kg/m3)


15-20 (240-320)

LD-1900 MD-2300 MD-2600

20-26 (320-416)

2192 (1200)

1900 (1038)

2320 (1270)

2300 (1260)

2100 (1149)

3150 (1732)

21-25(336-400)

2400 (1425)

2400 (1316)

3236 (1316)

16-20(256-320)

4-10/0

ZrCaMg

30 max10 max

Análisis Químico (%)0 - 3060 - 80

Other

43 - 4547 - 49

2 - 3

52 - 5443 - 45

3 - 42

3372

MaxRigidizer can be used for applications with high velocity or flame impingement on ceramic wools. Rigidizer can be applied to the surface of Blanket, Modules or other high temperature insulations by spraying or brushing. After drying, Rigidizer will harden the surface of the product to make it more resistant to high velocity. It is normally applied after the ceramic fiber is installed.MaxRigidizer comes in 5-gallon plastic pails.

MaxCement is a mix of high purity adhesives used to hold fiber materials together. The cement has the consistency of thick cream and can be applied by brushing or trowelling. Water can be used to thin the cement for use with other refractory materials.

Veneering Modules over RefractoryAdhesive for Ceramic WoolsMortar for RefractoryAdhesive for Paper ApplicationsAttaching Boards to Furnace Shell

Typical Applications Typical ApplicationsVeneering Modules over RefractoryAdhesive for Ceramic WoolsMortar for RefractoryAdhesive for Paper ApplicationsAttaching Boards to Furnace Shell

2600 (1425)2400 (1315)

Coverage Rate sf/gal (m2/ ) 9.29 (100) 9.29 (100) 0.01-0.04(0.25-1.0)50-100(1.2-2.5)

0.039-0.117(1-3)20(0.5)

2100 (1148)


Packing

Coverage for 1 gallon:Brushed: 50 square feetSprayed: 100 square feet

20 13

MaxMoldableMaxMoldable MaxSealCoat & MaxModuleCoat MaxBoardMaxBoard

Typical ApplicationsRefractory Lining for Industrial FurnacesCombustion Chamber Liners, Boilers and HeatersExpansion JointsBoard over Blanket LiningsBack-Up Insulation

22

2300 1260

22 - 30 (352 - 480)

3000 (1650)

2750 (1510)

3400 (1871)

9 - 12 (144 - 192)20 - 28 (320 - 448)

HD-2300 3000 HTHDZ-2600HD-2600

3236 1780

2600 1425

2300 1260

26-30 (416-480)

3236 1780

2600 1425

2400 1316

21-25 (336-400)

2600 HT

4-7/0 3-8/04-5/0

43 - 4547 - 49

2 - 3

54 - 5841 - 45

1

50 - 6040 - 505 - 10

1 max

52 - 5443 - 45

3- 4

52 - 5441 - 43

1t

MaxSealCoat™ 2600 is a tacky, putty-like material thatcan be used to repair hot face module linings for temperaturesthat exceed 2400°F.This product can be applied into refractory joints and cracksas a seal or for hot spot repair.MaxSealCoat™ 2600 can also be used in applications withhigh velocity or mechanical abuse.The product can be pumped onto the surface or applied witha trowel. After drying, the product will harden on the surfaceof the fiber with low shrinkage.

MaxMoldable™ is a multipurpose productmanufactured from a blend of alumina-silicafibers and binders. Moldable is a tacky,putty-like material that adheres to ceramicwools and refractory material.

MaxMoldable™ is used to prevent heatloss caused by the deterioration of existinglinings.MaxMoldable™ can also be used to fillcracks or as a seal.This product can be installed by using atrowel or a caulking gun.

MaxModuleCoat™ is a product that can be used to repairfurnace linings using modules or blanket.This is a tacky-putty like material that can be used intemperatures up to 2450°F with very low shrinkage (1.2 %).This product is ideal for filling shrinkage cracks for modules orto patch blanket linings. The product can be applied to furnacelining with a hand trowel or with a pneumatic pump.

Features

Low Shrinkage at High TemperaturesModule Lining RepairLow Heat StorageHigh Velocity ResistanceAdheres to Ceramic and Refractory MaterialsExcellent Corrosion ResistanceEasy to install

Features

Typical ApplicationsTrough Liners for Non-Ferrous MetalsGaskets and Seals for Burner BlocksGaskets and Seals for Chimneys and StacksBoiler Door Seals and Thermal InsulationFill Voids and Cracks in Refractory Surfaces

Low Heat StorageExcellent Thermal ShockResistanceHigh Velocity ResistanceEasy to Install

Adheres to Ceramic and Refractory MaterialsExcellent Corrosion ResistanceImpermeable to Non-Ferrous MetalsContains No Asbestos

Brown Gray2600 (1425)2420 (1325) 2450 (1343)2100 (1148)

2300 (1260)

454376 - 82 (1218 - 1314) 80 (1282)30 - 36 (481 - 577)

1.2%@2450°F (1345°C)2.8%@2600°F (1426°C)35 (561)30 - 35 (481-561)

40 - 4250 - 52

*6 month shelf life

MaxSealCoat(2600)MaxMoldable (2300) MaxModuleCoat(2600)

lbs./ft3 (kg/m3) lbs./ft3 (kg/m3)


Packaging

Typical Chemical Analysis

15-20 (240-320)

3000 HT

3000 (1650)

2700 (1482)

3400 (1871)

9 - 12 (144-192)

54 - 5841 - 45

1

20-28 (320-448)lbs./ft3 (kg/m3)




Typical ApplicationsFeaturesRefractory Lining for Industrial FurnacesCombustion Chamber Liners, Boilersand HeatersExpansion JointsBoard over Blanket Linings

MaxForm™ Shapes are processed from alumina and silica blends for applications with temperatures up to 3000 °F (1650°C). MaxForm™ Shapes are vacuum formed products that are made to resist high velocities. These products are ideal for furnace linings, boiler duct and stack linings due to their low thermal conductivity, low heat loss and storage.

Low Thermal ConductivityLow Heat Loss and StorageLightweightResistant to High VelocityEasy to InstallResistant to Non-Ferrous MetalsContains No Asbestos

MaxForm™ Shapes are available with special densities upon request and are available in a wide variety of shape configurations.

MaxWoolMaxWoolAcoustic Grade

MaxWoolwetMaxWool wetPack Blanket

14 19

MaxFormMaxForm Shapes

24 Hrs. @ 2200°F (1200°C)24 Hrs. @ 2372°F (1300°C)

MaxWool™ Acoustic Grade Blanket is a high strength insulation productengineered to provide superior acoustical properties.Acoustic Blanket is a binder free product, manufactured to improve soundattenuation characteristics.

MaxWool™ Acoustic Grade Blanket is made from long interlocking fibersthat provides excellent handling strength and vibration resistence.

MaxWool™ Wet Pack Blanket is presaturatedwith rigidizing solution which causes it to hardenwhen exposed to ambient air or heat.This product is used in applications with highvelocity or process atmospheres for corrosionresistance.

2400

2192 3215,000 mks/rayls/m

1316

lbs./ft3 (kg/m3)


Chemical Analysis %

2300 12602150 1176




Packaging

FeaturesExcellent Sound AbsorbsionExcellent Tensile StrengthVibration Resistance

Typical ApplicationsGas Turbine Exhaust Duct LiningsThermal and Acoustic Insulation

%

18 15

MaxFormMaxForm ShapesMaxBulkMaxBulkMaxBulk™ fibers are produced by melting highpurity alumina and silica raw materials.

MaxBulk™ fibers can be manufactured by the“spun” processes. They are used as the base forall products: blanket, moldable, vacuum formedboard and shapes.

FeaturesLow Thermal ConductivityLow Heat StorageExcellent Thermal Shock ResistanceMaximum Use Limit to 2600 °F (1425 °C)Low Sound AbsorptionContains No Asbestos

Typical ApplicationsPacking of Expansion JointsVacuum Formed Products

2000 1093

3200 1760

1800 982

2400 1316

2192 1200

13-1947-5133-37

2450 1343



Packaging

NuPlyNuPly High Temperature Insulation Paperhigh temperature insulation paper

NuPly High Temperature Insulation Paperhigh temperature insulation paper


16 17

NuPlyMaxPly2

Features High temperature stability Lowest Thermal Conductivity Low heat storage Lightweight, strong, flexible Easy to fabricate, low dust High compressive strength

Markets & Applications

Temperature Rating

MaxPly2 papers are commonly used throughoutindustry where thin, lightweight, high temperaturematerials are needed;

MaxPly2 is a high temperature paper manufactured from a high index, high purity spunfiber with an acrylic latex binder to form a uniform, strong, flexible, lightweight sheet.

The high temperature stability combined with extremely low thermal conductivity makeMaxPly2 the perfect solution for many different applications as a thermal insulator, heatshield, gasket or seal.

This high temperature paper uses the new high index, spun fiber technology adding toboth the green strength as well as the retained strength after the binders are removed.

Nutec’s “high index” fiberization technology eliminates the course shot fraction normallyassociated with high temperature fibers, without the costly step of pre-washing the fiber.The result is a 30% decrease in thermal conductivity as compared to the standard highshot fiber papers. Additionally it eliminates nuisance dust and reduces abrasion on cuttingtools.

Automotive: Exhaust heat shields, airbags inflators,electric vehicle lithium batteries separatorsAppliances: Ovens, stoves, electric heaters, woodburning stovesIndustrial Heat processing: Ceramic & glass,petrochemical, steel, nonferrous metalsOther Industries: Aerospace & Fire Protection

Maximum Temp:Continuous Temp:Melting Point:

230021503260

(°C )(°F )126011761793

Typical properties

Availability

Color: Density: Fiber Index:LOI (Organic Binder): Chemical Composition: Alumina Oxide:Silica Oxide:Other:

White12 PCF

65%10%(fiber)

50% (approx.)50% (approx.)less than 1%

Standards basis weight/ calipersMP2-175F-1/16” (0.0625”)MP2-350J-1/8” (0.125”)MP2-700K-1/4” (0.250”)

Standard widths: 24” & 48”non-standard widths from 1” to 72”available upon request

Standard lengths; approx. weight 24” & 48”MP2-175F = 200 LF/roll, 25 lbs., 50 lbs.MP2-350J = 100 LF/roll, 25 lbs., 50 lbs.MP3-700K = 50 LF /roll, 25 lbs., 50 lbs.

SuperPly2 is a high temperature paper manufactured from a high index,low biopersistent spun fiber with an acrylic latex binder to form a uniform,strong, flexible, lightweight sheet.

The high temperature stability combined with extremely low thermal conductivitymake SuperPly2 the perfect solution for many different applications as a thermalinsulator, heat shield, gasket or seal.This high temperature paper uses the new high index, spun fiber technology addingto both the green strength as well as the retained strength after the binders areremoved.

Nutec’s “high index” fiberization technology eliminates the course shot fractionnormally associated with high temperature fibers, without the costly step ofpre-washing the fiber.

The result is a 30% decrease in thermal conductivity as compared to the standardhigh shot fiber papers.Additionally it eliminates nuisance dust and reduces abrasion on cutting tools.

SuperPly2 papers are commonly used throughoutindustry where thin, lightweight, high temperaturematerials are needed;Automotive: Exhaust heat shields, airbags inflators,electric vehicle lithium batteries separatorsAppliances: Ovens, stoves, electric heaters, woodburning stovesIndustrial Heat processing: Ceramic & glass,petrochemical, steel, nonferrous metalsOther Industries: Aerospace & Fire Protection

Temperature RatingMaximum Temp:Continuous Temp:Melting Point:

220021002300

(°C )(°F )120011501250

Typical PropertiesColor: Density: Fiber Index:LOI (Organic Binder): Chemical Composition: Calcium Oxide:Silica Oxide:Magnesium Oxide: Other:

White12 PCF

65%10%(fiber)

50% (approx.)50% (approx.)6% (approx.)less than 1%

SuperPly2

AvailabilityStandards basis weight/ calipersSP2-175F-1/16” (0.625”)P2-350J-1/8” (0.125”)


Standard lengths; approx. weight 24” & 48”SP2-175F = 200 LF/roll, 25 lbs., 50 lbs.SP2-350J = 100 LF/roll, 25 lbs., 50 lbs.

*Health & Safety Information: SuperPly2 products by Nutec™, meet European regulatory requirement Directive 97/69/EC and possess a fiber chemistry within the regulatory definition of a “man-made vitreous (silicate) fiber with random orientation with alkaline oxide and alkaline earth

oxide content greater than 18% by weight”. Please refer to the Product Safety Data Sheet (SDS) for recommended work practices andother product safety information



NuPlyNuPly High Temperature Insulation Paperhigh temperature insulation paper



16 17

NuPlyMaxPly2



Temperature Rating

MaxPly2 papers are commonly used throughoutindustry where thin, lightweight, high temperaturematerials are needed;

MaxPly2 is a high temperature paper manufactured from a high index, high purity spunfiber with an acrylic latex binder to form a uniform, strong, flexible, lightweight sheet.

The high temperature stability combined with extremely low thermal conductivity makeMaxPly2 the perfect solution for many different applications as a thermal insulator, heatshield, gasket or seal.

This high temperature paper uses the new high index, spun fiber technology adding toboth the green strength as well as the retained strength after the binders are removed.

Nutec’s “high index” fiberization technology eliminates the course shot fraction normallyassociated with high temperature fibers, without the costly step of pre-washing the fiber.The result is a 30% decrease in thermal conductivity as compared to the standard highshot fiber papers. Additionally it eliminates nuisance dust and reduces abrasion on cuttingtools.

Automotive: Exhaust heat shields, airbags inflators,electric vehicle lithium batteries separatorsAppliances: Ovens, stoves, electric heaters, woodburning stovesIndustrial Heat processing: Ceramic & glass,petrochemical, steel, nonferrous metalsOther Industries: Aerospace & Fire Protection

Maximum Temp:Continuous Temp:Melting Point:

230021503260

(°C )(°F )126011761793

Typical properties

Availability

Color: Density: Fiber Index:LOI (Organic Binder): Chemical Composition: Alumina Oxide:Silica Oxide:Other:

White12 PCF

65%10%

(fiber)50% (approx.)50% (approx.)less than 1%

Standards basis weight/ calipersMP2-175F-1/16” (0.0625”)MP2-350J-1/8” (0.125”)MP2-700K-1/4” (0.250”)


Standard lengths; approx. weight 24” & 48”MP2-175F = 200 LF/roll, 25 lbs., 50 lbs.MP2-350J = 100 LF/roll, 25 lbs., 50 lbs.MP3-700K = 50 LF /roll, 25 lbs., 50 lbs.

SuperPly2 is a high temperature paper manufactured from a high index,low biopersistent spun fiber with an acrylic latex binder to form a uniform,strong, flexible, lightweight sheet.

The high temperature stability combined with extremely low thermal conductivitymake SuperPly2 the perfect solution for many different applications as a thermalinsulator, heat shield, gasket or seal.This high temperature paper uses the new high index, spun fiber technology addingto both the green strength as well as the retained strength after the binders areremoved.

Nutec’s “high index” fiberization technology eliminates the course shot fractionnormally associated with high temperature fibers, without the costly step ofpre-washing the fiber.

The result is a 30% decrease in thermal conductivity as compared to the standardhigh shot fiber papers.Additionally it eliminates nuisance dust and reduces abrasion on cutting tools.

SuperPly2 papers are commonly used throughoutindustry where thin, lightweight, high temperaturematerials are needed;Automotive: Exhaust heat shields, airbags inflators,electric vehicle lithium batteries separatorsAppliances: Ovens, stoves, electric heaters, woodburning stovesIndustrial Heat processing: Ceramic & glass,petrochemical, steel, nonferrous metalsOther Industries: Aerospace & Fire Protection

Temperature RatingMaximum Temp:Continuous Temp:Melting Point:

220021002300

(°C )(°F )120011501250

Typical PropertiesColor: Density: Fiber Index:LOI (Organic Binder): Chemical Composition: Calcium Oxide:Silica Oxide:Magnesium Oxide: Other:

White12 PCF

65%10%

(fiber)50% (approx.)50% (approx.)6% (approx.)less than 1%

SuperPly2

AvailabilityStandards basis weight/ calipersSP2-175F-1/16” (0.625”)P2-350J-1/8” (0.125”)


Standard lengths; approx. weight 24” & 48”SP2-175F = 200 LF/roll, 25 lbs., 50 lbs.SP2-350J = 100 LF/roll, 25 lbs., 50 lbs.

*Health & Safety Information: SuperPly2 products by Nutec™, meet European regulatory requirement Directive 97/69/EC and possess a fiber chemistry within the regulatory definition of a “man-made vitreous (silicate) fiber with random orientation with alkaline oxide and alkaline earth

oxide content greater than 18% by weight”. Please refer to the Product Safety Data Sheet (SDS) for recommended work practices andother product safety information



18 15

MaxFormMaxForm ShapesMaxBulkMaxBulkMaxBulk™ fibers are produced by melting highpurity alumina and silica raw materials.

MaxBulk™ fibers can be manufactured by the“spun” processes. They are used as the base forall products: blanket, moldable, vacuum formedboard and shapes.

FeaturesLow Thermal ConductivityLow Heat StorageExcellent Thermal Shock ResistanceMaximum Use Limit to 2600 °F (1425 °C)Low Sound AbsorptionContains No Asbestos

Typical ApplicationsPacking of Expansion JointsVacuum Formed Products

2000 1093

3200 1760

1800 982

2400 1316

2192 1200

13-1947-5133-37

2450 1343



Packaging25

15-20 (240-320)

3000 HT

3000 (1650)

2700 (1482)

3400 (1871)

9 - 12 (144-192)

54 - 5841 - 45

1

20-28 (320-448)lbs./ft3 (kg/m3)




Typical ApplicationsFeaturesRefractory Lining for Industrial FurnacesCombustion Chamber Liners, Boilersand HeatersExpansion JointsBoard over Blanket Linings

MaxForm™ Shapes are processed from alumina and silica blends for applications with temperatures up to 3000 °F (1650°C). MaxForm™ Shapes are vacuum formed products that are made to resist high velocities. These products are ideal for furnace linings, boiler duct and stack linings due to their low thermal conductivity, low heat loss and storage.

Low Thermal ConductivityLow Heat Loss and StorageLightweightResistant to High VelocityEasy to InstallResistant to Non-Ferrous MetalsContains No Asbestos

MaxForm™ Shapes are available with special densities upon request and are available in a wide variety of shape configurations.

MaxWoolMaxWoolAcoustic Grade

MaxWoolwetMaxWool wetPack Blanket

14 19

MaxFormMaxForm Shapes

24 Hrs. @ 2200°F (1200°C)24 Hrs. @ 2372°F (1300°C)

MaxWool™ Acoustic Grade Blanket is a high strength insulation productengineered to provide superior acoustical properties.Acoustic Blanket is a binder free product, manufactured to improve soundattenuation characteristics.

MaxWool™ Acoustic Grade Blanket is made from long interlocking fibersthat provides excellent handling strength and vibration resistence.

MaxWool™ Wet Pack Blanket is presaturatedwith rigidizing solution which causes it to hardenwhen exposed to ambient air or heat.This product is used in applications with highvelocity or process atmospheres for corrosionresistance.

2400

2192 3215,000 mks/rayls/m

1316

lbs./ft3 (kg/m3)


Chemical Analysis %

2300 12602150 1176




Packaging

FeaturesExcellent Sound AbsorbsionExcellent Tensile StrengthVibration Resistance

Typical ApplicationsGas Turbine Exhaust Duct LiningsThermal and Acoustic Insulation

%

20 13

MaxMoldableMaxMoldable MaxSealCoat & MaxModuleCoat MaxBoardMaxBoard

Typical ApplicationsRefractory Lining for Industrial FurnacesCombustion Chamber Liners, Boilers and HeatersExpansion JointsBoard over Blanket LiningsBack-Up Insulation

22

2300 1260

22 - 30 (352 - 480)

3000 (1650)

2750 (1510)

3400 (1871)

9 - 12 (144 - 192)20 - 28 (320 - 448)

HD-2300 3000 HTHDZ-2600HD-2600

3236 1780

2600 1425

2300 1260

26-30 (416-480)

3236 1780

2600 1425

2400 1316

21-25 (336-400)

2600 HT

4-7/0 3-8/04-5/0

43 - 4547 - 49

2 - 3

54 - 5841 - 45

1

50 - 6040 - 505 - 10

1 max

52 - 5443 - 45

3- 4

52 - 5441 - 43

1t

MaxSealCoat™ 2600 is a tacky, putty-like material thatcan be used to repair hot face module linings for temperaturesthat exceed 2400°F.This product can be applied into refractory joints and cracksas a seal or for hot spot repair.MaxSealCoat™ 2600 can also be used in applications withhigh velocity or mechanical abuse.The product can be pumped onto the surface or applied witha trowel. After drying, the product will harden on the surfaceof the fiber with low shrinkage.

MaxMoldable™ is a multipurpose productmanufactured from a blend of alumina-silicafibers and binders. Moldable is a tacky,putty-like material that adheres to ceramicwools and refractory material.

MaxMoldable™ is used to prevent heatloss caused by the deterioration of existinglinings.MaxMoldable™ can also be used to fillcracks or as a seal.This product can be installed by using atrowel or a caulking gun.

MaxModuleCoat™ is a product that can be used to repairfurnace linings using modules or blanket.This is a tacky-putty like material that can be used intemperatures up to 2450°F with very low shrinkage (1.2 %).This product is ideal for filling shrinkage cracks for modules orto patch blanket linings. The product can be applied to furnacelining with a hand trowel or with a pneumatic pump.

Features

Low Shrinkage at High TemperaturesModule Lining RepairLow Heat StorageHigh Velocity ResistanceAdheres to Ceramic and Refractory MaterialsExcellent Corrosion ResistanceEasy to install

Features

Typical ApplicationsTrough Liners for Non-Ferrous MetalsGaskets and Seals for Burner BlocksGaskets and Seals for Chimneys and StacksBoiler Door Seals and Thermal InsulationFill Voids and Cracks in Refractory Surfaces

Low Heat StorageExcellent Thermal ShockResistanceHigh Velocity ResistanceEasy to Install

Adheres to Ceramic and Refractory MaterialsExcellent Corrosion ResistanceImpermeable to Non-Ferrous MetalsContains No Asbestos

Brown Gray2600 (1425)2420 (1325) 2450 (1343)2100 (1148)

2300 (1260)

454376 - 82 (1218 - 1314) 80 (1282)30 - 36 (481 - 577)

1.2%@2450°F (1345°C)2.8%@2600°F (1426°C)35 (561)30 - 35 (481-561)

40 - 4250 - 52

*6 month shelf life

MaxSealCoat(2600)MaxMoldable (2300) MaxModuleCoat(2600)



Packaging


MaxRigidizerMaxRigidizer & MaxCement

12 21

MaxBoardMaxBoardMaxBoard™ products are processed fromalumina and silica blends for applicationswith temperatures up to 3000 °F (1650 °C).

MaxBoard™ are vacuum formed productsthat are made to resist high velocities.These products provide low thermalconductivity, low heat loss and heat storage.Vacuum Formed Boards are ideal for furnacelinings, boiler ducts and stacks.

MaxBoard™ can be made with Organic orInorganic (no smoke) formulations to meetyour product requirements.

FeaturesLow Thermal ConductivityLow Heat Loss and StorageLightweight Resistence to High VelocityEasy to installResistant to Non-Ferrous MetalsContains No Asbestos

L.O.I. Organic / Inorganic

All Board Dimensions Europea

4-7/ 0 4-5/ 0

Thermal Shrinkage (%) 5 max 1-2 % 1-2

lbs./ft3 (kg/m3)


15-20 (240-320)

LD-1900 MD-2300 MD-2600

20-26 (320-416)

2192 (1200)

1900 (1038)

2320 (1270)

2300 (1260)

2100 (1149)

3150 (1732)

21-25(336-400)

2400 (1425)

2400 (1316)

3236 (1316)

16-20(256-320)

4-10/0

ZrCaMg

30 max10 max

Análisis Químico (%)0 - 3060 - 80

Other

43 - 4547 - 49

2 - 3

52 - 5443 - 45

3 - 42

3372

MaxRigidizer can be used for applications with high velocity or flame impingement on ceramic wools. Rigidizer can be applied to the surface of Blanket, Modules or other high temperature insulations by spraying or brushing. After drying, Rigidizer will harden the surface of the product to make it more resistant to high velocity. It is normally applied after the ceramic fiber is installed.MaxRigidizer comes in 5-gallon plastic pails.

MaxCement is a mix of high purity adhesives used to hold fiber materials together. The cement has the consistency of thick cream and can be applied by brushing or trowelling. Water can be used to thin the cement for use with other refractory materials.

Veneering Modules over RefractoryAdhesive for Ceramic WoolsMortar for RefractoryAdhesive for Paper ApplicationsAttaching Boards to Furnace Shell

Typical Applications Typical ApplicationsVeneering Modules over RefractoryAdhesive for Ceramic WoolsMortar for RefractoryAdhesive for Paper ApplicationsAttaching Boards to Furnace Shell

2600 (1425)2400 (1315)

Coverage Rate sf/gal (m2/ ) 9.29 (100) 9.29 (100) 0.01-0.04(0.25-1.0)50-100(1.2-2.5)

0.039-0.117(1-3)20(0.5)

2100 (1148)


Packing

Coverage for 1 gallon:Brushed: 50 square feetSprayed: 100 square feet

22

MODULE HARDWAREModule HardwareMaxPumpableMaxPumpable 2300 & 2600

STUD- TITE MODULE Attachment requires a stud pattern or furnace layout before installing the modules. After the furnace layout is completed, each stud is welded to the furnace casing. The modules are then positioned over the stud and secured with a threaded nut. There are no blind welds when using the Stud-Tite system. This attachment provides longer furnace life. Nutec™ modules can be installed in a Unidirectional (whith batten strips) or in a Parquet pattern.

WELD-TITE MODULE Attachment is a speed Weld system that requires no stud pattern or furnace layout. The advantage to this attachment system is the speed of installation. Just fire the speed weld gun which attaches the stud to the furnace casing and then tightens the module onto the stud. Nutec™ modules can be installed in a Uni-directional (with batten strips)or in a Parquet pattern.

H ANCHOR MODULE Attachment can be used for standard size modules or with Macro Modules (larger size modules). This hardware system provides a strong and durable lining for longer furnance life. This attachment is quick and easy to install. The H Anchor is welded to the furnace shell and module isslid over both sides of the anchor. Using this system Nutec™ modules can only be installed in a Uni-directional pattern with batten strips.

22 11

MaxPumpable™ products are used primarilyfor repairing hot spot for furnace applicationswithout bringing the furnace down for repair.This product has been made to flow easilythrough a piston pump or caulking gun intothe hot spot area.

These products are multi-purpose products formaximum use temperatures of 2300 ºF and2600 ºF with excellent insulation properties.They are easy to install and with a lightweightdried density. They have excellent adhesion toceramic wools, refractories and steel.MaxPumpable™ can also be used to reachplaces where fibers or refractory have degradedcausing hot spots.

2300 (1260)

40 - 45 641- 721

2500 (1370)

70 - 75 (1122-1202)lbs./ft3 (kg/m3)lbs./ft3 (kg/m3)

Typical ApplicationsHot Spot RepairBack-Up InsulationSeal Furnance Cracks

Typical Chemical Analysis (%)


Packaging

Standard DimensionsDimensionsA: 12'' & 24'' (305 & 610)B: 12'' & 24'' (305 & 610)C: 4'' - 12'' (100 - 305)Special sizes upon request

Module Hardware availableWeld - Tite: Speed Weld Stud SystemStud - Tite: Pre - Welded StudH - Anchor

10 23

MaxBlokMaxBlok Modules MaxRopeMaxRope & MaxBraid

A

C

B

MaxBlok™ Modules are designed for full thickness furnace linings and providea high quality insulation system.Each Module is continuously folded and compressed to specific density to providelonger furnace life.MaxBlok™ Modules linings provide low heat loss and storage which increasesfurnace productivity and efficiency.

Ceramic IndustryLow Mass Kiln CarsContinuos and Batch KilnsDoor LiningsGlazing and Porcelain Furnace Linings

Power GenerationDuct LiningsHeat Recovery SystemsBoiler InsulationStack Linings

Refining and PetrochemicalEthylene FurnacesPyrolisis FurnacesReformer FurnacesBoiler Linings

Steel IndustryPre-Heat Ladle CoversHeat Treat FurnacesSoaking Pit Covers and SealsReheat Furnaces

Other ApplicationsInsulation of Commercial Dryers and OvensVenner over Existing RefractoryStress Relieving InsulationGlass Furnace Crown Insulation


lbs./ft3 (kg/m3) Folded Modules 8,9.3,10, 12 & 14 (128,149,160,192 & 224)EDGE Grain Modules 8 & 10 (128 & 160 )

2400 13162200(1204)

2192 31200

Chemistry

2000 (1093)1800 (982)

33 - 3747 - 5113 - 19



2000Continuous Operating Temperature 1093

MaxRope TM and MaxBraid TM are a familyof textile products used for industrialapplications up to 2300 °F. These materialscan be used for gasketing, packing andsealing in and around high temperatureheating equipment. Produced from ceramicfibers, these products exhibit excellentresistance to corrosive agents. Exceptionsare hydrofluoric acid, phosphoric acid andalkalies. If the product is moistened bywater or steam, the thermal properties arecompletely restored after drying.

MaxRope TM Twisted Rope is producedby twisting-3plys of ceramic fiber wicking.This product is relatively soft and lower indensity than other rope products. Twistedrope can be used in applications wherelow cost is requiered. This product is alsoavailable with over braiding of Inconel wirewhich increases resistance to mechanicalabuse.

MaxRope TM High Density Rope is madefrom multiple strands of ceramic fiber yarnformed into 3 plys and then twisted. Thisresults in a higher density product whichis more durable than standard twisted rope.

MaxBraid TM Round and Square arethe highest density rope productsoffered. The ceramic fiber plys are braidedto provide maximum resistance tomechanical abuse. Round Braid and SquareBraid offer superior strength and exhibitminimal unraveling when cut.

Technical Data

Thermal InsulationSystemThermal insulation

24 9

SuperMag-HISuperMag-HI High Temperature Blanket Insulation


ASTM C201 Thermal Conductivity@ Nominal Hot Face Temperatures

SuperMag-HI™ is a high temperature blanketinsulation, with high fiber index and low percentageof unfiberized particles.Manufactured from a proprietary blend of calcium,silica and magnesium oxides, it is a low bio-persistentfiber, with superior mechanical and insulation properties,for use temperature to 1200 °C (2200 °F).

Completely inorganic, SuperMag-HI™ produceszero smoke or outgassing when exposed to high temperature.The high fiber index and elimination of large unfiberizedparticles gives SuperMag-HI™ superior insulation, lowthermal conductivity values.

Finer fiber diameters combined with the elimination ofcourse unfiberized particles gives SuperMag-HI a softerhand, greater flexibility and higher strength, with low dustirritation making it the ideal choice for fabricated products.

FeaturesLowest Thermal ConductivityLow Dust or Irritation Soft, Flexible and Light weightHigh Tensile & Tear Strength Excellent Chemical Resistant Low Heat StorageThermal Shock resistant

@500 F (260 C)@1000 F (538 C)@1500 F (816 C)@1800 F (982 C)@2000 F (1093 C)

0.41(0.06)0.78(0.11)1.31(0.19)1.69(0.24)1.98(0.29)

MEAN TEMPERATURE 8lb/ft (128 kg/m )3 3

BTU-in/hr-ft - F (W/m - K)

%Shot 38% ASTM 1335Std DensityStd ThicknessStd Roll WidthStd Roll LengthMax TemperatureCont. UseMelt TempLinear Shrinkage

6,81/2, 1, 1-1/2&2

24, 4850, 25, 12.5

220020122300

Less than 1%

lbs/ft3

InchesInches

FtFFF

kg/m3

mmmmmCCC

96,12812.5,25,38,50

610, 122015, 7.5, 3.8

120011001270

(24HRS@2012 F (1100 C) 1.2%

Ladle Covers

Advantages

MaxWool™ Ladles Covers are engineered and designed to support tough furnace environments. This system has excellent insulation quality that is durable with low shrinkage and no thermal shock. Typical operating temperatures are 1000 °F(538 °C) to maximum operating temperatures up to 2600 °F (1425 °C).

MaxWool™ Macro Modules are an insulation system for industrial furnace and kilns for temperatures up to 2600 °F(1425°C). They are a monolithic module made from folded serpentine blanket to add durability. The modules are then anchored to the metal mesh, which is assembled to the structure of the furnace or kiln.

Energy EfficiencyEasy RepairLower Maintenance CostsLightweight

FeaturesLow Thermal ConductivityLow Heat StorageNo Thermal Shock Variable Size CapabilityNo Curing or Dry-Out Time

AdvantagesExcellent Thermal EfficiencyNo through JointsMore Anchors / Square FootUniform DensitySingle Piece Construction

Macromodule

SupermagSupermag Low Bio-Persistence products

8 25

EngineeringEngineering & installations

Nutec™ installs a variety of ceramic wool insulation linings like layered Blanket,Modules, Macromodules ™ and special linings.

Installation drawings are available for all types of industrial kilns and furnaces forany industrial market.

Nutec™ Supermag is a high temperature body low bio-persistence fiber that utilizes a unique spinning technology to create a special fiber with superior thermal and mechanical properties. This fiber is made from a blend of calcium, silicia and magnesium and can be exposed to temperatures up to 2200 °F (1200 °C).Nutec™ Supermag products are produced in our ISO-9001: 2015 certified facility where bulk, double needled blanket and modules are manufactured. The Nutec™ Supermag family of products can be used in a variety of applica-tions including refractory linings, thermal insula-tion, and fire protection.

Low Thermal ConductivityLow Heat StorageHigh Tensile StrengthThermal Shock ResistanceLightweightExcellent Corrosion Resistence

Features

Aluminium Homogenizing FurnacesBack-Up InsulationAnnealing FurnacesStress RelievingHeat Treating FurnacesCrude HeatersCo-Generation DuctsInsulation PadsExpansion Joints


2012 (1100) 2012 (1100) 2012 (1100)2200 (1200) 2200 (1200) 2200 (1200)

2320 (1270)

60 - 70

White/Blue White/BlueWhite/Blue

25 - 353 - 70 - 1

60 - 7025 - 35

3 - 7

(kg/m3)lb/ft3

Blanket Dimensions

Typical Physical Properties Supermag Blanket Supermag BulkSupermag Board

Board Dimensions

MaxWool3000PeoplePeople are our strongest resource

26 7

MaxWool3000 Blanket

MaxWool 3000 Blanket is a high temperatureneedled blanket that is used in applications fortemperatures up to 2900 F. This blanket is madefrom high alumina fibers which are doubleneedled to provide high tensile strength anddurability.

MaxWool 3000 Blanket is resistant to shrinkageat high temperatures. This product is thermal shockresistant with low thermal conductivity and lowheat storage. MaxWool 3000 Blanket can be madeinto modules with densities of 6# or 8# withthicknesses from 4” – 12”.

Special density modules are available uponrequest.

Furnace Linings for Ceramic KilnsLadle Pre- Heat CoversSoaking Pit Covers

2552 F(1400 C) <1%2912 F(1600 C) 1%

6 lbs./ft3 (96 kg/m³), 8 lbs./ft³ (128 kg/m³)½” (12mm), 1” (25mm)24” (610mm)283” (718.8cm)3300 F (1816 C)2900 F (1600 C)Al O 72%SiO 28%

Density:Thickness:Width:Length:Melting Point:Maximum Use Temperature:Chemical Composition:



At Nutec™,we consider our people the real key to success. We are committed to developing talent and increasing the capabilities of our personnel. It is our firm belief that an engaged workforce throughout the

organization creates a common goal that enhances our performance.

Our objective is to exceed our customers expectations.

WorldwideWorldwide presence MaxWoolMaxWool spun ceramic wool blanket

28 5

Low Thermal ConductivityLow Heat StorageHigh Tensile StrengthThermal Shock ResistanceSound AbsorptionEasy to InstallContains no BinderContains No AsbestosNo Curing or Dry Out Time Required

MaxWool TM Blanket is composed of long, flexible, interwoven fibers manufactured bythe “spun” process yielding a strong, lightweight, durable product. This materialcan be used for applications with temperatures from 1000 °F (538 °C) to 2600 °F (1425 °C).MaxWool TM Blanket has high tensile strength for longer life and durability.

Refining and PetrochemicalReformer and Pyrolysis FurnacesTube Seals, Gaskets and Expansion JointsHigh Temperature Pipe, Duct and Turbine InsulationCrude Oil Heater Linings

Steel IndustryHeat Treating and Annealing FurnacesFurnace Door Linings and SealsSoaking Pit Covers and SealsFurnace Hot Face RepairsReheat FurnacesLadle Covers

Ceramic IndustryKiln Car Insulation and SealsContinuous and Batch Kilns

Power GenerationBoiler InsulationBoiler DoorsReusable Turbine CoversPipe Covering

OtherInsulation of Commercial Dryers and CoversVeneer Over Existing RefractoryStress Relieving FurnacesGlass Furnace Crown InsulationFire Protection

Features




Linear Shrinkage

2000 (1093) 2400 (1316)2450 (1343)1800 (982) 2192 (1200)

2192 1200

33 - 37

3

47 - 5113 - 19

Ramos Arizpe, Mexico. Plant I Ramos Arizpe, Mexico. Plant II Ramos Arizpe, Mexico. Plant III

Sao Paulo, Brazil Monterrey, Mexico Bilbao, Spain

USA Headquarters, Huntersville, N.C.

ContactsMilestones Contacts

NUTEC GROUP forms a joint venture with NorthAmerican Manufacturing Company of Cleveland,Ohio to design and sell combustion system throughNUTEC Combustion in Mexico and NACSUR in SouthAmerica.

NUTEC GROUP companies are leaders in Mexicoʼsindustrial heating and compete in the world marketwith presence in 46 countries.

announces

2012NUTEC opens a new Vacuum Formingfacility in Ramos Arizpe, Coah. Mexico.This plant will double capacity for boards andspecial shapes products.

2013NUTEC decides to updateand change their company logo.

2014NUTEC increases their overall fibercapacity by adding another furnace line.The “Max” brand name is createdfor all Fiber Products.

2015Grand Opening of Plant lll, FabricationFacility in Ramos Arizpe, Coah. Mexico.NUTEC GROUP celebrates itʼs 40 yearanniversary.

Nutec Inc. is formed with the additionof Line IV in Huntersville,North Carolina.

2016

Milestones

4 29

USA Headquarters11830 Mt. Holly – Huntersville Road,

Huntersville, N.C. 28078Ph: +1(855)596 2427

E-mail: : [email protected]

MexicoJardín de San Jerónimo 225

Monterrey, N.L. México, C.P. 64640 Ph.: +52 (81) 8151-4646E-mail: [email protected]

USA & [email protected]

[email protected]

Latin [email protected]

[email protected]

[email protected]

[email protected]

SpainEitua Industrialdea 71A - 48240

Berriz (Bizkaia) EspañaPh.: +34 94 620 3700

E-mail: [email protected]

BrazilAv. Ibar, 250 - Galpão 02 - 08559-470 Poá - SP

CNPJ: 07.173.830/0001-60 eI.E: 546109393114

Ph.: +55 11 4634 6611E-mail: [email protected]

We are here to help

www.nutec.com

SALES

30 3

People are Our Strongest Resource

MaxMoldable, MaxSealCoat and MaxModuleCoat

MaxRigidizer and MaxCement

MaxPumpable 2300 & 2600

MaxRope and MaxBraid

MaxBlok Modules and Module Hardware

MaxBoard

MaxForm Shapes

NuPly

MaxWool Acoustic Grade and Wet Pack Blanket

MaxBulk

MaxWool Tank Car Blanket

Milestones

MaxWool Spun Ceramic Wool Blanket

4

5

6

7

8

18

19

20

21

22

23

24

25

26

9

MaxWool 3000 Blanket

Supermag Low Bio-Persistence Products

SuperMag-HI™ High Temperature Blanket Insulation

10-11

12-13

14-15

16-17

27

28

29-30

contentsTable of contents

www.nutec.comD-17

www.nutec.com

E-18

com nutec www. ...typical physical properties lts hps htz linear shrinkage 2000 (1093) 2400 (1316)...

Documents