common methods of analysis for meat and poultry products water aoac 1. oven drying –weigh 2 - 5g....
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Common methods of analysis for meat and poultry products
Water AOAC
1. Oven drying– weigh 2 - 5g. into cellulose thimbles or aluminum
pans
– dry at 100 - 102oF for 16 - 18 hrs.
– cool in dessicator
– reweigh
– weight lost calculated and reported ~ $2000
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AOAC oven options
2. - convection at 125oF for 2 - 4 hrs.
3. - vacuum at 95 - 100oF for 8 - 12 hrs.
4. - microwave at 80% - 100% power for 3 - 5 minutes
– Note: special design (CEM Corp.) - $30,000
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Rapid methods - water
1. Rapid heating / balances– Ohaus, Mettler, others - infrared, halogen,
microwave sources of heat 15 - 30 minutes
~ $1000 3-4 %
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METTLER LJ16 Moisture Analyzer:for rapid and simple routine drying
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2. Near infrared transmission (NIT)
– NIR common for grain
– Must be calibrated
– Nondestructive, multi-component measurement
– Now available for in-line use– $40,000 - 60,000
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Near infrared (NIR)
– Broad, multiple – component analyses (fat, water, protein simultaneously)– Measurement of near infrared absorption by functional organic groups – ketones,
alcohols, esters, ethers, aldehydes, etc.– “fingerprints” pure compounds, mixtures must be calibrated to known standards
– calibration is critical
– Transmission (as opposed to reflectance) instruments show very good performance
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Near infrared (NIR) (continued)
– Cost is $50,000 for table top instruments
– Measurement time < 1 second
– Continuous monitoring of composition on commercial mixers and grinders
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INFRATEC
tecator 1265 MEAT ANALYZER
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CFS MultiTrack/Wolfking Continuous Fat Analyzer
– Gives simultaneous measures of fat, water and protein
– ~ 20 measurements per minute
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– from CFS (Wolfking) technical literature
• Wolfking indicates SD of 0.3%
• Cost is ~$95,000
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3. Guided microwave spectrometry (GMS)
– Similar strengths and weaknesses as NIT but not as well established
– Nondestructive, multi-component, in-line use
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Guided microwave spectrometry (GMS)
– Microwave absorption to measure changes in conductivity and dielectric constants
– Available for in-line measurements (GMS 44)and on grinders (GMS 46) from Weiler
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Guided microwave spectrometry (GMS) (continued)
– Multi component measurements including salt and temperature– Fat at 2 measurements per second– 25,000 lbs/hr on grinders
– SD indicated by Weiler as 0.2%-0.4%
– Matrix sensitivity to air and to ice crystals
– Cost is ~ $115,000
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AOAC 1. Ether extract (Soxhlet)
– dried 2 -5 g. sample– extract with di-ethyl ether or petroleum ether (hexane) ---
8 - 12 hrs.– cool in dessicator, reweigh– calculate fat as % weight lost of wet sample weight
– does not include phospholipids
Fat
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Rapid methods - fat
1. Cooked / fat release– Hobart - only for fresh ground beef
– 15 minutes
– “good as a guess”
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Rapid methods – product formulation
– Heat rendering
– Highly variable, SD ~ 2% or more
– Cost ~ $1000
• Hobart F-101
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2. Modified Babcock
– Acid digestion, release fat
– Measure fat layer
– Calibrated bottle for 9 or 18 g. samples
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Modified Babcock
– Acid hydrolysis, volumetric measurement
– Sensitive to variations in samples and procedure
– Capable of SD of 0.75%
– Cost $7.00/bottle plus centrifuge
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3. X-ray absorption - Anyl-Ray
– 13 lb. sample
– Nondestructive
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4. Visual image analysis
– Computerized scan of surfaces for white fat exposed
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Supercritical fluid extraction
– CO2 at elevated pressure and temperature
– Fast (20-30min), no solvent residue– Matrix-sensitive, moisture absorbers may need to be included
with samples– Performance can be good but may be affected by sample matrix
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– Instruments available from LECO and others
– Cost ~ $30,000
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Q C Assistant– Software by Least Cost Formulations, LTD
– % fat from database predicted by water content (indirect)
– Licensed for $3,000
– Offered with CEM microwave oven for moisture (AOAC approved) as “Profat 2 ”
– SD of 0.5% - 0.7%
– Cost = $21,000+
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NMR
– Newest innovation in fat analyses
– Based on proton response to oscillating magnetic field, similar to magnetic resonance imaging (MRI) used for medical applications
– Water typically causes interference
– CEM microwave oven plus NMR
– Smart Trac
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SMART Trac
– results in 4-5 minutes– no solvents– no calibration– direct measure of fat– effective over wide range – cost ~ $65,000
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Sample Moisture Calculated ID (%) Fat %
1 51.11 30.892 51.32 30.933 51.37 30.854 51.21 30.725 51.24 30.67
Average 51.25 30.81Standard Deviation 0.101 0.112
• 30.79 % Reference Fat from Soxhlet
- from CEM technical literature
Hot Dogs-Regular
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Additional methods
– Ultrasound – In beef, intramuscular fat correlation was
reported as about 0.88 with standard errors of about 0.8
– In pork, correlations appear to be about 0.5-0.7
– May be useful for live measurement
– Electrical conductivity (TOBEC)– Not widely applied beyond carcasses and
primals.
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Advanced Methods for fat
– Caviezel– Total lipid measured as total fatty acids– Includes triglycerides, phospholipids, sterols, free fatty acids– Meets FDA definition of total fat for labeling– N-butyl alcohol extraction, saponification, separation, quantitation by GC– AOAC peer-verified status– Correlation coefficients of 0.99, SD of 0.47% reported
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Advanced Methods for fat
– Caviezel (continued)
– Automated system available from Büchi
• Requires about 2 hours
• Cost $88,000 ($55,000 for manual sampling)
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Measurement of Fat in Meat with Caviezel Method and Büchi System
Number of Caviezel measurement as % Product
samples of official method
Raw meat 5 103.7
Cooked sausage 13 101.9
Uncured sausage 14 101.7
Cooked, cured meats 9 105.0
Sausage with vegetable fat 5 99.3
- from Büchi technical literature
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AOAC 1. Kjeldahl - developed in 1883
– acid digest to NH4+ for N content
– calculate protein as N x 6.25
- Beware -
Protein
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2. Combustion - developed in 1970’s
– 800 - 900o C oven to convert protein to N2
– Measures N2 by thermal conductivity again, calculate protein as N x 6.25
– No waste products– Sample preparation critical due to small sample
size
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3. CEM Sprint™ Rapid Protein Analyzer
– Introduced in 2008
– Specific protein tagging solution with colorimetric(?) measurement
– Direct protein measure, avoids false high values from nonprotein nitrogen, i.e. melamine in pet foods, milk products
– AOAC approved
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Rapid methods - protein
– Can estimate protein given results for water and fat– assume 1% ash for fresh meat
– 2 - 4% ash for processed meat depending on specific product
W + F + P + A = 100%By:
Or: use M : P ratios if appropriate (fresh meat M : P = 3.7 : 1)
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AOAC– 5 g. sample weighed into crucible
– 550oC (~ 900oF - 1000oF) oven for 8 - 12 hrs.
– Remaining weight (after cooling) is mineral or ash % of original sample weight
– Relatively constant at about 1% for fresh meat
– Salts (i.e. processed meats) increase ash content
Ash
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For analytical methods at any level,
– Remember performance– Know method capability…and limitations– Monitor for deviations during use
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1. Salt– Quantab indicating strips
AOAC - however - precision ± 10%– 10 g. sample + 90 ml hot water– cool, insert strip, read when finished
– remember dilution factor i.e. 0.24 x 10 = 2.4%
Other methods for 460/560 products
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2. pH
– Measure of H ion concentration or acidity
– pH = - log [H+]log relationship means that
pH 4 is 10x as acidic as pH 5 and 100x as pH 6
– Cannot numerically average pH values pH 4 + pH 5 pH 4.5
2
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3. Color / sensory