composite drill pipe a technology to revitalize watered...
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Composite Drill Pipe Composite Drill Pipe A Technology to Revitalize Watered A Technology to Revitalize Watered
Out Gas and Oil DepositsOut Gas and Oil Deposits
DEA DEA Houston Houston
March 22, 2007March 22, 2007
Dr. James C. LeslieACPT INC.
Huntington Beach, CA
Advanced Composite Products and Technology, Inc.
Serving Industry for Over 25 Years
Custom ManufacturingDesignDevelopmentProduction
Product / Process DevelopmentManufacture to Print
AerospaceAerospace
UAV and Helicopter components
Space Shuttle Components
Cryogenic Dewars
Satellite Components
F.L.I.R. Gimbal
•Advanced Ballistic Reentry Vehicle
•Precision Ducting
•Hydraulic Actuators and Reservoirs
•Space Craft Arms
•Satellite Antennae
•Rocket Motors
•Launch Vehicle Components
Motor Rotor for Stealth Fighter
Industrial Power TransmissionIndustrial Power Transmission
Sacramento Municipal Utility District
Madison Paper – Cross ShaftCooling Towers
Composite Disc Flexible Element
AAAV Propulsion Couplings
Gear Coupling with shear pin assembly
Development and Manufacture of Cost Effective
Composite Drill PipeProgram Sponsor: U.S. Department of Energy
Federal Energy Technology Center Contract No: DE-FC26-99FT40262
• Extend Horizontal Reach• Improve LWD and MWD• Provide Enabling Technology and Cost Savings in Deep Water Drilling
Program AdditionsProgram Additions
• “SMART CAPABILITIES”4Real Time Signals, up or down4Power Transmission
• Horizontal Drilling4Short Radius4Ultra Short Radius
Winding Composite Drill PipeWinding Composite Drill Pipe
ComputerControlled
Filament Winding
Scalable & Tailorable
Advantages of CDPAdvantages of CDP• Enabling Technology• Light Weight4 ½ that of Steel
• Fatigue Resistant4 Flexible
• Scalable & Tailorable• Repairable• Signal / Power - in Walls
Program StatusProgram Status• Specifications Complete
• Scale Testing Complete
• Composite Tube / Metal Fitting
• Pilot Plant in Operation
• 2½” SR and USR Available
• “SMART” Demonstrated
• Full Size: Omsco
Specifications: Current DesignsSpecifications: Current Designs
2/637.5Torque, kpsi
1/26.5External Pressure, kpsi
1/211Internal Pressure, kpsi
325325Temperature, F
5030Compressive Strength, k #
25/75478Tensile Strength, k #22½½ InchInch6 Inch6 Inch
Cost / Value
• Enabling Technology
• W eight Reduction– Platform
– Transportation
– Torque Equipment
Cost / Value Cost / Value (cont.)(cont.)
• Direct Comparison4 3 to 5 Steel41/3 Titanium4 Tailor CDP
• Signal / Power Transmission
Materials TestingMaterials Testing
• Basic Properties
• Down Well Exposure
• Wear Abrasion
0
2 0
4 0
6 0
8 0
1 0 0
1 2 0
1 4 0
1 6 0
1 8 0
2 0 02
Hou
r Mas
s Lo
ss -
mill
igra
ms
4 1 3 0 2 2 0 1 2 2 2 1 U VU re th a n e
S P G 2 0 0 0
C o m p a ritiv e M a s s L o s s
Results of Abrasion Testing of Various Coatings
One Third Scale Tensile Tests. ER/DW CDPOne Third Scale Tensile Tests. ER/DW CDP
0
100000
200000
300000
400000
500000
600000
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
Test Specimen Number
Initi
al F
ailu
re T
est V
alue
Sca
led
to F
ull S
1/3rd Scaled Test Results
5 7/8 Test Requirements
Full Scale Tensile Tests – ER/DW CDP
0
100,000
200,000
300,000
400,000
500,000
600,000
700,000
5 1/4
5 1/2
5 1/2 6"
Pipe Specimen
Tensile Test Result
Target - Ultimate
Pou
nds
Tens
ion
Extended Reach/Deep Water Product Data Sheet
Mechanical SpecificationsBending Stiffness EI 180 x 106 lb-in2Torsional Stiffness GJ 115 x 106 lb-in2Axial Stiffness EA 33.4 x 106 lbRated Tension Load P 450,000 lbsRated Torsion Load T 25,000 ft-lbRated Compression Load Pc 250,000 lbsRated Internal Pressure Pi 9,500 psi.Max Service Temperature F 350ºF
Design SpecificationsTube Inside Diameter ID 5 inTube Outside Diameter OD 6 inLength (Pin-to-Box) L 360 in (30 ft)Centralizers OptionalWeight/30 ft. LB 375 lbs
Connection SpecificationsPin/Box Diameter OD 7 inBore ID 4½ inThread IF NC 56
””SMARTSMART”” 66”” CDPCDP
Drill Pipe Weight ComparisonsDrill Pipe Weight Comparisons
Steel CompositeDrill Pipe with 7" OD joints
Tube ID 5 5/8" 5.0"Tube OD 6.0" 6.0"Weight of a 30 foot section 826 lbs 358 lbs ( 3.9 lbs of Graphite/ft.)
Drill Pipe with 3 3/8" OD jointsTube ID 2.0" 1 5/8"Tube OD 2 3/8“ 2.0"Weight of 30 foot section 157 lbs 76.4 lbs (Short Radius)
100 lbs (Ultra Short Radius)
Steel wt = 157 lbs, Composite wt = 76.4 lbsSteel wt = 157 lbs, Composite wt = 76.4 lbs
ACPT 2.5" Diameter Pipe
0
10,000
20,000
30,000
40,000
50,000
60,000
70,000
80,000
90,000
100,000
11:02:24 11:02:41 11:02:59 11:03:16 11:03:33 11:03:50 11:04:08 11:04:25 11:04:42
Time
Load
(lb.
)
Ultimate Failure: 84,302 lb.
Tensile Test, Short Radius CDPTensile Test, Short Radius CDP
Production SR/CDP and USR/CDP
Characteristic ACPT SR-CDP ACPT USR-CDP
Bending Modulus-msi (106 psi) 4.9 2.4Shear Modulus msi (106 psi) 3.1 2.5Tensile Ultimate-lbs. 75,000 65,000Tensile Operating-lbs. 25,000 25,000Compression Ultimate-lbs. 100,000 65,000Compression Operating-lbs 50,000 25,000Torque Ultimate-lb-ft 6,000 6,000Torque Operating-lb-ft 2,000 3,000Internal Pressure Ultimate-psi 2,000 3,000Internal Pressure Operating-psi 1,000 1,500Collapse Ultimate-psi 2,000 3,000Collapse Operating-psi 1,000 1,000Temperature-F 325 325
Production Run of Short Radius Composite Drill PipeProduction Run of Short Radius Composite Drill Pipe
Well Site100 ft. high drill rig
Short Radius Composite Drill Pipe being added to the drill string.
160,000 cycles later, the pipe
exhibits little to no signs of
wear.
LWD / MWD StatusLWD / MWD Status• Signal and Power Thru Pipe Wall:
Laboratory Demonstrated with both 6” and 2 1/2”4Make and Break Joints
4Flow Conditions
• Field Test: 1,000 ft 2 1/2” SR/CPD 2007
Current EffortsCurrent Efforts
• Complete Static Testing of 6 inch ER/DW CDP• In ground proof of “SMART” Capability with
USR/CDP.
Composite Drill CollarsComposite Drill Collars
SummarySummary
• Enabling Technology
• Cost Effective
• Signal / Power Transmission
• 2½” SR/USR CDP : Now
• 6” ER/DW Spring of 2008
• Drill Collars: Now