contentsenvironmentclearance.nic.in/writereaddata/form-1/2014_7...fax no. 0141-2554513 0124 –...

i

CONTENTS

S. NO. PARTICULAR PAGE NO.

1. FORM –1/ APPENDIX -I 1 - 14

2. PRE-FEASIBILITY REPORT 1 - 21

ii

FORM – I/APPENDIX -I

S. NO. PARTICULAR PAGE NO.

(I) BASIC INFORMATION 1

(II) ACTIVITY 4

(III) ENVIRONMENTAL SENSITIVITY 13

(IV) PROPOSED TERMS OF REFERENCE FOR EIA

STUDIES 14

(V) UNDERTAKING 15

iii

ABBRE VIATIONS

CPCB : Central Pollu tion C ontrol Board

CPP : Captive Power Plan t

CRZ : Coastal Regulation Zone

E : East

EC : Environ men tal Clearan ce

EIA : Environ men t Impact Assessmen t

EMP : Environ men tal Man agemen t Pl an

ESE : East of Sou th East

ESP : Electro Static Precipitator

ISO : International Organization For Standardiz ation

KLD : Kil o Li tre Per Day

LIPL : Lafarge India Pvt. Ltd.

ML AREA : Mining Lease Area

MoEF : Ministry of Environ men t & Forest

MT : Metric Ton ne

MTPA : Million Tonnes Per Annum

MW : Mega Watt

N : North

NE : North East

NH : National Highway

NNW : North of North West

NW : North West

OSHAS : Occupation al Heal th & Safety Advisory Service

OPC : Ordinary Portl and C ement

PFR : Pre Feasibili ty Rep ort

PPC : Pozz olan a Portl and Cement

PM : Particulate Matter

RABH : Reverse Air Bag Hou se

RMC : Ready Mix Concrete

S : Sou th

iv

SE : Sou th East

SPCB : State Pollution Control Board

SSW : Sou th of Sou th West

STP : Sewage Treatment Plan t

TPD : Ton nes Per Day

W : West

WHRB : Waste Heat Recovery Boiler

WSW : West of Sou th West

ha : Hectare

m : Metre

mm : Millimetre

km : Kil ometre

Expansion of Cemen t Plant by Ins tallation of Line-II (Clinker 1.6 MTPA , Cement 2.6 MTPA & D.G. Set 2.5 MW) At Village-Bhavaliya & Man grol, Tehsil-Nimbahera , Dist rict-Chittorgarh (R ajasthan )

Form - I / Appendix - I

M/s. Lafarge I ndia Pvt. Ltd. 1 J.M. EnviroNet Pvt. Ltd.

APPENDI X - I

(See paragra ph – 6)

FORM – 1

(I) Basic Information

S.

No. Item Details

1. Name of the p roj ect/s Expansion of C ement Plant by In stallation of Lin e-II (Clin ker 1.6

MTPA, C ement 2.6 MTPA & D.G. Set 2.5 MW) by M/s. Lafarge India

Pvt. Ltd. (LIPL)

2. S. No. in the sched ule As per EIA Notification dated 14th Sept. 2006 as amen ded on 1st

December, 20 09, this project falls under S. No. 3 (Material

Production ), Project or Activity ‘3 (b)’ C ement Production

3. Prop osed cap acity/ area/ length

/ tonnage to be h andled /

command area/ l ease area/

number of wells to be drilled

Units

Existing

Capacity

(Line I)

Proposed

Capacity

(Line II)

Total Product ion

after expansion

Clinker

(MTPA) 1.6 1.6 3.2

Cement

(MTPA) 2.6 2.6 5.2

D.G. Set

(MW )

(Standby)

1.5 2.5 4.0

4. New/Expansion/Modernization Expansion

5. Existin g C apacity/Area, etc. Existing Capaci ty

S. No. Activity Existing

Capacity Envir onmental Clearance

for Existing ca pacity

1. Clinker 1.6 MTPA

Vide MoEF letter n o. J-11011/1097/2007 -IA.II(I) dated 23rd December, 2008 (Annexur e 1)

2. Cemen t 2.6 MTPA

Vide MoEF letter n o. J- 11011/113 /2011 -IA.II(I)

dated 19th June, 2012 (Annexur e 2)

3. D.G. Set 1.5 MW

Vid e RSPCB letter n o. F(Tech)/Chittorgarh (Nimbahera)/4 (1)/200 9-2010/5431 -5435 dated 30th Sep tember, 2013 (Annexure

3)

Total p roject area is 182.87 hectare.

6. Category of Project i.e. 'A' or 'B' Category “A”

7. Does i t attract the general No, i t d oes n ot attract th e general condition .




S.

No. Item Details

condition? If yes, please specify.

8. Does it attract the sp ecific

condition? If yes, please specify.

No, i t d oes n ot attract th e speci fic condition.

9. Location

Plot/Survey/Khasra No. Khasra Map has been en closed as (Annexure 4)

Villages Bhawaliya & Mangrol

Tehsil Nimbah era

District Chittorgarh

State Raj asthan

10. Nearest railway station / airport

alon g with distance in km

� Nearest Rail way Station: Gambhiri Road Railway Station (~ 0.1

Km in S Direction)

� Nearest Airport: Maharan a Pratap Airport (~ 80 km in WSW

direction)

11. Nearest Town, Ci ty, District

Head quarters al ong with

distan ce in kms.

� Nearest Town: Nimbahera (~8.0 Km in SSE direction )

� Nearest Ci ty: Udaipur (~ 100 km in WSW direction)

12. Village Pan chayats, Zil a

Parishad , Municipal C orp oration ,

Local body (compl ete p ostal

addresses with telephone n os. to

be given )

Village Pan chayat: Bhawaliya Vill age Panchayat and Man grol Village

Pan chayat

Zila Parishad: Zila Parishad Ch ittorgarh Raj .

Postal Address: Zila Parishad Chittorgarh Raj.

13. Name of the applican t M/s. Lafarge India Pvt. Ltd.

14. Registered Address 1004, B Win g, 1 0th Floor C recenzo –G Bl ock, Behin d MC A Behind

Kurla Complex, Band ra (E) , Mu mbai –400 051

15. Address for corresp ondence : Project Propone nt EIA Cons ulta nt

Name Mr. D .S. Rao Mr. B.M. Mathur

Designation

(Owner/Partner/CEO )

Vice - Presid ent (Raj asthan

Project)

Associate Director

Address UDB Corporate Towers, A1-4th Floor, JLN Marg, Jaipur-

302017, Raj asth an

J. M. EnviroNet Pvt. Ltd.

S.C.O .-16 , Sector- 10A, Gu rgaon

(Haryana)

Pin C ode 302017 122 001

E-mail [email protected] [email protected]

Telephon e No. 0141-25546 13, 0 9950078547 0141-27233 52

Fax No. 0141-25545 13 0124 – 4141029 /0141-4001345




S.

No. Item Details

16. Detail s of Altern ative Sites

examined, i f an y. Location of

these si tes sh ould be sh own on a

toposheet.

Sin ce the prop osed expansion will be d one within the existing plant

premises; h ence, n o altern ative site has been considered.

17. Interlinked Projects � Captive Arniya Joshi Limestone Mine (Mining Lease Area-

1,476.425 h a) with production capaci ty of 2.6 MTPA at Villages-

Mota, Shah bad, Kanpu ra, Teh sil - Nimbah era, District-

Chittorgarh, Raj asth an.

Status- Environ mental Clearan ce has been obtained.

� Prop osed Limestone Mine (Mining Lease Area- 60 2.00 h a) with

production cap acity of 2.6 MTPA at Village: Sita Ram Ji Ka Kh era,

Teh sil- Nimbahera, District- Chittorgarh, Rajasthan.

Status- Environ men tal Clearan ce awaited bu t recommend ed by

EAC (M) through Minu tes of Meetin g h eld in September, 2013.

18. Whether separate ap plication of

interlinked project h as been

su bmitted ?

� Captive Arniya Jos hi Limestone Mine - No, since

Environ men tal Clearan ce h as been obtained.

� Proposed Limestone Mine (Mining Lease Area - 602.00 ha,

Product ion Ca pacity -2.6 MTPA)- Yes, application has been

submitted & Environ men tal Clearan ce is awaited which is

recommended th rough MoM by EAC (M) in October, 2013

19. If yes, date of su bmission Proposed Sita Ramji Ka Khera Limestone Mine (Mining Lease

Area- 602.00 ha , Product ion Ca pacity -2.6 M TPA ) - 15th

November, 2011 .

20. If no, reason -

20. Whether th e proposal involves

approval/clearan ce und er: if yes,

details of th e same and their

status to be given.

(a) The Forest (C onservation ) Act,

1980?

(b) The Wildlife (Protection) Act,

1972?

(c) The C.R.Z Noti fication, 1991?

No forest land invol ved

21. Whether there is an y Non e




S.

No. Item Details

Government Ord er/ Policy

relevant/ relating to the site?

22. Forest land invol ved (hectares) No Forest l and is invol ved.

23. Whether there is an y litigation

pending again st the project

and/or l and in which the p roject

is proposed to be set up?

(a) Name of the C ou rt

(b) Case No.

(c) Orders/directions of the

Court, if any and i ts relevance

with the p rop osed project.

No li tigation is pend ing against this project.

(II) Activity

1. Construct ion, operation or decommissioning of the Project involving actions, which will

cause physical changes in t he locality (topography, land use , changes in water bodies, etc.)

S.

No.

Informat ion / Checklist

Confirmation

Yes /

No

Details thereof (wit h approximate

quantities/rates, wherever poss ible ) with

source of information data

1.1 Permanen t or temp orary change in

land use, land cover or topograph y

including increase in intensi ty of land

use (with respect to local l and u se

plan)

Yes Total proj ect area is 182.87 hectares. Proposed

expan sion will be done within th e existing plant

premises. 12 ha of th e total plant area is already

covered under green bel t/plan tation which shall

be further develop ed & enhan ced .

1.2 Clearance of existin g land, vegetation

and buildings?

No Sufficient sp ace is already pl anned for this

expan sion within the existin g p remises; hence

no clearan ce of vegetation or bu ildings will take

place.

1.3 Creation of n ew land uses? Yes This is an existing proj ect & p roposed expansion

will be don e within the existing plan t premises

which shall invol ve install ation of New Lin e II.

1.4 Pre-construction in vestigation s e.g.

bore h ou ses, soil testing?

Yes Soil investigation of maj or stru ctures will take

place before construction.

1.5 Construction works? Yes The p roposed expan sion project will invol ve

con struction of Kiln, Raw mill, C oal mill , cement

mill, silo etc.

1.6 Demolition works? No As the prop osed expan sion is pre plan ned,

hence n o demolition work is envisaged.




1.7 Temp orary si tes used for con stru ction

works or h ousing of con stru ction

workers?

Yes The construction worker col ony will be outside

the pl ant premises with all necessary facili ties

including 24 hrs fi rst aid centre etc.

1.8 Above ground buildings, stru ctu res or

earth works including linear

structures, cu t and fill or excavation s

Yes There will be excavation, cu t and fill during the

process of con stru ction / erection of new lin e.

1.9 Underground works includin g minin g

or tunneling?

No Not Ap plicable

1.10 Reclamation works? No No reclamation work is required.

1.11 Dred ging? No No Dredging is invol ved

1.12 Offshore stru ctures? No Not Applicabl e

1.13 Produ ction and manu facturin g

processes?

Yes The p rop osed expan sion will be done via

installation of new Line II.

M anufact uring Process

• Transp ortation of the Limestone from

Captive mines to th e cement pl an t

• Pre-blending of crush ed limeston e

• Drying and grinding of Ram Material

• Blending of raw mill and storage of kiln feed

• Pre-heater, Pre-cal cinator an d Kiln

• Clinker Grindin g

• Cemen t Storage and Packing

1.14 Facili ties for storage of good s or

materials?

Yes Covered storage facilities and sil os will be

provid ed within the plant premises sep arately

for raw material, clin ker and cement capaci ty.

1.15 Facili ties for treatment or disp osal of

solid waste or liquid effluen ts?

Yes No solid waste & liquid waste will be generated

from th e plan t. Du st collected from air pollu tion

con trol equip men t will be totall y recycled and

reu sed in to the p rocess.

The d omestic wastewater generated from

col ony and plant will be treated in STP (already

installed) and the treated waste water will be

utilized for cooling process and green bel t

devel opment & Sewage sludge generated from

STPs will be u sed as manu re in

horticulture/green bel t d evel opmen t.

1.16 Facili ties for long term housin g of

operational workers?

Yes A residential compl ex with all l atest

recreational & communication facili ties is

already p rovid ed for pl ant employees within

the existin g premises which is ad equate for this

expan sion.




1.17 New road, rail or sea traffic durin g

construction or operation?

No No new road, rail or sea traffic will be required

during construction or operation of the

proposed expan sion p roject. The existing

infrastructure is sufficient en ough to bear the

load.

1.18 New road, rail , air waterborne or

other tran sp ort infrastru ctu re

including new or al tered routes and

stations, p orts, airports, etc?

No No new road, rail, air waterborn e or other

transport infrastructure in cluding n ew or

altered rou tes and station s, p orts, airp orts, etc

will be required.

1.19 Closure or diversion of existin g

transport routes or infrastru ctu re

leading to ch anges in traffic

movements?

No No closu re or diversion of existin g transp ort

rou tes or infrastructu re leading to changes in

traffic movements is required .

1.20 New or diverted tran smission lines or

pipelines?

No No new or diverted tran smission lin es or

pipelines are there.

1.21 Impound ment, dammin g, culvertin g,

realignment or other changes to the

hydrol ogy of watercourses or

aquifers?

No There will be n o imp oundment, damming,

culverting, realign men t or other changes to the

hydrol ogy of watercou rses or aqui fers.

1.22 Stream crossings? No No stream crossing will be th ere.

1.23 Abstraction or transfers of water from

ground or su rface waters? Yes Total water requirement after the proposed

expan sion project (Existing + Expan sion) will

be 3580 KLD.

S.

No. Particulars

Qua ntity

(KLD) Source

1. Existin g 2380 Ground Water & Min e Su mp

Water (After devel op ment of Mine Pi t)

2. Additional 1200

3. Total after proposed

expan sion

3580

1.24 Changes in water bodies or th e land

surface affecting drainage or run -off?

No There will be no change in water bodies or the

land surface affecting drainage or run -off.

1.25 Transport of personnel or material s

for construction, op eration or

decommissionin g?

Yes The transp ort arran gements will be made for

the staff coming from d istant villages / towns

from where th ey commute to and fro for work.

Transp ortation of raw material s and finished

produ cts will be d one by road and rail .

1.26 Long-term disman tlin g or

decommissionin g or restoration

works?

No No long-term disman tlin g or decommission ing

or restoration works is required.

1.27 Ongoing activi ty durin g

decommissionin g, which could have

No Not Ap plicable




an imp act on the environ men t?

1.28 Influx of people to an area in either

temp orarily or permanently?

Yes Existin g Manp ower requ irement is 200 persons

& Additional Manp ower requirement is 50

persons.

Durin g con struction phase contract labour will

be employed as temporary manp ower and same

will be fulfill ed preferabl y from th e nearby area

as well as outside.

1.29 Introduction of alien species? No Introduction of alien species is n ot en visaged.

1.30 Loss of native sp ecies or genetic

diversi ty?

No No such case is rep orted from the area so far.

1.31 An y other action s? No Not Ap plicable

2. Use of Natural resources for construction or operat ion of the Project (s uch as land, water ,

materials or e ner gy, especially any resources which are non-re newable or in short

supply):

S.

No. Informat ion / checklist

confirmation Yes /

No Details t hereof (with approximate quantities

/rates, wherever possible) wit h source of

information data

2.1 Land especially undevel oped or

agricul tu ral l and (ha)

No Proposed Exp ansion will be d on e within the existin g

plant premises.

2.2 Water (expected source &

competin g users) unit: KLD

Yes Total water requirement after the p rop osed

expan sion p roject (Existing + Expansion) will be 3580 KLD which will be sou rced from Ground Water and & Mine Su mp Water (After devel op men t of Min e Pit)

2.3 Minerals (MT) Yes Limestone, C oal an d Gyp sum will be u sed for

proposed expansion project.

2.4 Construction material – stone,

aggregates, sand / soil (exp ected

source – MT)

Yes Construction material as avail able locall y will be

used for construction of n ew line.

2.5 Forests and timber (source – MT) No -

2.6 Energy in cludin g electrici ty and

fuels (source, competin g u sers)

Unit: fuel (MT), energy (MW)

Yes Existin g power requirement is 40 MW and

additional power requiremen t will be 40 MW. Thu s,

total p ower requirement after prop osed expan sion

will be 80 MW wh ich will be sou rced from State Grid

& D.G. Set (Stand by)

2.7 An y other natural resou rces (Use

approp riate standard units) No -




3. Use, stora ge, tra nsport, handling or product ion of s ubs tances or materia ls, which could be

harmful to human health or t he environment or raise concerns about actua l or perceived

risks to human health.

S. No. Informat ion/ Checklist

confirmation

Yes /

No


qua ntit ies/rates, wherever poss ible) wit h


3.1 Use of substan ces or materials,

which are hazard ous (as per MSIHC

rules) to hu man heal th or the

environment ( fl ora, fauna, and

Water sup plies)

No No su ch substan ces or material s will be used, which

are hazardou s to hu man heal th or the en vironmen t.

3.2 Changes in occurren ce of disease or

affect disease vectors (e.g. in sect or

water borne diseases)

No Not Applicable

3.3 Affect the wel fare of peopl e e.g. by

changing living cond ition s?

Yes The company is already involved in th e social

welfare activities for the upli ftmen t of the nearby

areas. Maj or areas in clud e:

• Health Ini tiatives-SWASTH BHARAT

• Safety Ini tiatives-SURAKSHIT BHARAT

• Education Initiatives-SAKSHAR BHARAT

• Employability-SAKSHAM BHARAT

LIPL will con tinu e th e same for prop osed expan sion

project as per requirements of the people.

3.4 Vulnerable group s of p eople who

could be affected by the p roject e.g.

hospital patien ts, children , the

elderl y etc.,

No No effect is envisaged .

3.5 An y other cau ses No -

4. Product ion of solid wastes during construction or o peration or Decommiss ioning

(Tones/M ont h)

S. No. Information/Checklist

confirmation

Yes/

No

Details thereof (with a pproximate

qua ntit ies/rates, wherever possible ) with


4.1 Spoil , overburd en or min e wastes No There will be n o sp oil, overburden or mine wastes

as this is a plant expansion only.

4.2 Municipal waste (domestic and or

commercial wastes)

Yes Municip al waste generated from Pl ant / col on y will

be coll ected, segregated and disposed off

scien tifically.




4.3 Hazard ou s wastes (as per Hazard ous

Waste Man agemen t Rules)

Yes A small quan ti ty of u sed /spent oil will be generated

which will be used for lubrication of external part of

machines, lu brication of d rill machin es, hammers,

etc. and remain ing qu anti ty will be sold to CPCB

Auth oriz ed Recyclers.

4.4 Other industrial process wastes No There will be n o generation of industrial p rocess

wastes.

4.5 Surplu s produ ct No There will be no su rplu s produ cts.

4.6 Sewage sludge or other slud ge from

effluent treatmen t

Yes STP Sludge will be u tilized as manu re for green belt

devel op men t within the plan t premises.

4.7 Con struction or d emolition wastes Yes Con stru ction waste like soil, brick bi ts, etc will be

utilized in l eveling of land, road making or filling. No

demolition is en visaged.

4.8 Redundan t machinery or equipment No Not applicabl e as it i s a new install ation

4.9 Con taminated soils or other

materials

No There will not be any contaminated soil s or other

materials.

4.10 Agricul tural wastes No There will n ot be any agricul tural wastes.

4.11 Other solid wastes No There will n ot be any other solid wastes.

5. Release of pollutants or any hazar dous, toxic or noxious substa nces to air (Kg/hr)

S.

No.

Information / Checklist confirmation Yes

/

No

Details t hereof (wit h approximate

qua ntit ies/rates, wherever poss ible) with source

of information data

5.1 Emission s from combustion of fossil fuel s

from stationary or mobile sources

Yes Emission s from combustion of fossil fuel s from

stationary or mobile sources will be main tain ed

within the prescribed en vironmen tal regulatory

standard s by installation of adequ ate Pollution

Con trol Equipments.

5.2 Emission s from production p rocesses Yes Efficien t p ollution control equip ments like bag

hou se and bag Fil ters h ave been p rop osed for

expansion p roject to control emissions. For kiln and

clin ker cooler, installation of bag house has been

envisaged whil e for material transfer poin ts; reverse

air jet type bag filters have been envisaged . Same

practices are being foll owed in existing plant.

5.3 Emission s from material s han dling

includin g storage or tran sport

Yes All the conveyors will be provid ed with conveyor

covers and hood s. High efficien cy reverse air jet type

Bag Fil ters are con sid ered to arrest the air borne

dust at the tran sfer points. Sp rin kling of water will

be d one along the internal road s in order to control

the dust arising due to movemen t of vehicles. Same




practices are being carried out in the existing plant.

5.4 Emission s from construction activi ties

includin g pl ant and equip ment

Yes Emission from con struction activities will occur

which will be controlled by sprinkling water on

road s and regul ar sweepin g of road s.

5.5 Dust or odou rs from handlin g of

materials in cluding construction

materials, sewage and waste

Yes Dust will be gen erated from h andlin g of raw

materials. Bag filters will be install ed at all transfer

poin ts to main tain it within permissible levels.

Sewage water will be collected from plan t & col ony

& will be treated in STP.

5.6 Emission s from incineration of waste No There will be n o in cineration of waste.

5.7 Emission s from burning of waste in open

air (e.g. slash materials, construction

debris)

No There will be n o burnin g of waste in open air.

5.8 Emission s from any other sources No There will be n o emissions from an y other sou rces

6. Generation of Noise and Vibrat ion, and Emissions of Light a nd Heat:

S. No. Information / Checklist Confirmation Yes

/ No


qua ntit ies/rates, wherever possible) wit h

source of information data with source of

information data

6.1 From operation of equ ip men t e.g.

engines, ven tilation pl ant, crushers

Yes In the cemen t plant, noise from operation of

equ ipmen ts will likel y to arise.

Proper noise abatement measures will be ad opted

and persons working cl ose to machines and

machine operators will be p rovided with personal

protective equipment viz. Ear plu gs/Ear defend ers

etc. for furth er p rotection. Similar measures are

being adop ted at existing p remises.

6.2 From industrial or similar p rocesses Yes The noise will be generated due to the running of

the machin ery. Proper mitigation measu res will be

impl emen ted for the redu ction of noise levels viz

acoustic enclosu res etc. The workers will be

provid ed with personal protective equipmen ts.

6.3 From construction or demolition Yes The n oise gen erated from construction activi ties

will be maintained within the prescribed Noise

standards.

6.4 From blasting or piling No Not Ap plicable, sin ce this is a plan t expan sion only.

6.5 From construction or operational traffic Yes There will be some noise due to movement of

machines and vehicles but the same will be

maintained within th e prescribed limits. Noise




during con stru ction activi ties will be temporary &

will be under control .

6.6 From lightin g or cooling systems No No noise will be generated from lighting or cooling

systems.

6.7 From an y other sources No Not Ap plicable

7. Risks of contaminat ion of land or water from releases of pollutants into the ground or int o

sewers, sur face waters, groundwater , coastal waters or t he sea:

S. No. Informat ion / Checklist Confirmation

Yes / No

Details t hereof (wit h appr oximate qua ntit ies/rates, wherever possible ) with


7.1 From han dling, storage, u se or spillage

of hazardous materials

No In the cement plan t, th ere is n o use / handling of

hazard ous material except du ring annu al oil

change period, which sh all be handl ed in cl osed

con tainers.

Al so care will be taken during i ts use for

lubrication of external part of equip men t, so th at

nothing falls on ground, which may contaminate

the soil.

Equipmen ts will be kept well maintained so th at

they may remain leakage free.

7.2 From discharge of sewage or other

effluents to water or th e land (exp ected

mode and place of discharge)

No No efflu en t will be generated during the process.

Only d omestic wastewater will be generated which

will be treated in STP and treated waste water will

be u tilized for cooling, green belt devel op men t and

dust suppression.

7.3 By dep osition of p ollu tan ts emitted to

air into th e land or in to water

No Due to expansion, there is likely hood of in crease

of air emission s. But p rop er mitigating measures

are bein g adopted to redu ce the effect.

However, p eriodical monitorin g is being d on e and

results are analyzed. In case an y chan ge shows

adverse effects, it will be attended immediatel y for

imp rovements/rectifications.

7.4 From any other sources No Not Ap plicable

7.5 Is there a risk of l ong term buil d up of

pollutants in the environment from

these sources?

No There will be n o disch arge of effluen t outsid e the

plant premises, n o solid waste will be generated

from the project & adequ ate PCEs such as

Baghouse, Bagfilters will be installed to maintain

the pollutan t level within prescribed standard s.




8. Risk of accidents during constr uction or operation of t he Project, which could affect human

health or the environment

S. No. Information / Checklist

Confirmation

Yes

/ No




8.1 From expl osions, spillages, fires etc

from storage, handling, use or

produ ction of h azardous substances

No Possibility of accid en t on accoun t of spillages, fire

or haz ard ous substan ces etc. is very less. Proper

maintenan ce, operation and leakage proof

condition of machinery elimin ates p ossibili ties of

fire.

Fire extinguishers will be made avail able near all

machines and all persons would be properl y

trained to quen ch the fi re at source itself. Also, fire

hydrant is available in existing premises which

may be used in case of any fire etc.

8.2 From any other causes No Not Ap plicable

8.3 Could the project be affected by natural

disasters causing en vironmen tal damage

(e.g. fl oods, earthquakes, land slides,

cloudburst etc)?

No No su ch case has been reported in the area and

chances are minimal. However, we are havin g

Emergency and Con tin gen cy plans.

9. Factors which should be considered (such as consequentia l development ) which could

lead to environmental effects or the pote ntial for cum ulative impacts with other existing

or planned activ ities in the loca lity .

S. No. Information / Checklist confirmation Yes

/ No




9.1 Lead to d evelop men t of supp ortin g

utili ties, ancill ary devel op ment or

devel op men t stimulated by the project

which could have impact on th e

environ men t e.g.:

• Supp orting infrastructure (road s,

power supply, waste or waste water

treatmen t, etc.)

• Housin g devel op men t

Yes Residential facilities will be provided to the staff in

existin g premises.

Employment op portunities will in crease due to th e

requirement of workers for th e proposed

expansion project.

Local p eopl e will be preferred for employmen t.

This will contribute in raising the socio-econ omic

status and standard of living of the nearby villagers.




• Extractive industries

• Suppl y industries

• O ther

9.2 Lead to after-u se of the si te, which could

have an impact on the environ ment

No Not Ap plicable

9.3 Set a precedent for later devel opments Yes A better after u se scenario which is likely to

increase aesthetic beau ty of area & greenery would

set precedence for su bsequen t en trepreneu rs wh o

ven ture su ch p rojects.

9.4 Have cu mulative effects due to proximity

to other existin g or planned projects

with similar effects

Yes Indu stries such as Mines and Plan ts of similar

cap acities are p resen t in proximity to th e project.

Therefore, cumul ative impact due to such project

will be accessed.

(III) Envir onmental Sens itiv ity-

S.

No. Areas Name/

Identity

Aerial dista nce (within 15

km.) Proposed project

location boundary

1. Areas protected und er intern ation al conven tions, national or l ocal legislation for their ecol ogical , landscap e, cul tural

or other related value.

Non e Non e

2. Areas which are importan t or sen si tive for ecological reason s - Wetlands, watercourses or oth er water bodies, coastal zone, biospheres, moun tains,

forests.

Reserved Forest ~6.7 Km ENE Direction

Reserved Forest ~ 6 .0 Km NE Direction

Reserved Forest ~ 8 .2 Km NNE Direction

Gambhiri River ~4.0 Km in NE Direction

Gambhiri Dam ~4.0 Km in ESE Direction

Mu rliya Dam ~2.6 Km in WSW Direction

3. Areas u sed by protected, imp ortant or sen si tive species of fl ora or faun a for

breeding, nesting, foraging, resting, over wintering, migration.

Non e Non e

4. Inland, coastal, marine or undergrou nd

waters. Non e Non e

5. State, National boundaries - -

6. Routes or facilities u sed by the pu blic for access to recreation or other tourist, pilgrim areas

- -

7. Defense installation s - -




8. Den sely populated or buil t-up area Nimbah era Town ~8.0 km in SSE direction

9. Areas occupied by sen sitive man -mad e

land uses (hospit als, schools, pl aces of worshi p, community facilities)

Hospital s, School s and

Commu nity Hall s in Nimbah era

~8.0 km in SSE direction

10. Areas containin g importan t, high quali ty or scarce resources.

- -

11. Areas already subjected to pollution or environ men tal damage.

Non e -

12. Areas susceptible to natural h azard

which could cau se the p roject to present environ men tal probl ems.

Non e -

(IV) Proposed Terms of Reference for EIA Study:

Environmen tal Clearance for th e existing Cement Plant (Line I) has al read y been obtained from

MoEF, New Delh i. C omplian ce to the conditions stipulated in the EC/C TO is bein g regul arl y

su bmitted to the con cerned auth ori ty.

Environmen tal Baseline Stud y for One Season will be condu cted for Air, Water, Noise and Soil

along with d etails of Fl ora, Faun a & Socio Econ omic condition s within the stu dy area. EIA/EMP

report will cover all the environ men tal asp ects i.e. Air p ollu tion, Noise pollution, water p ollution ,

land environ men t and solid waste managemen t etc. in terms of th e impacts on the en vironmen t

due to th e p rop osed activity and the Environ men tal Managemen t Plan to redu ce the impacts.

Terms of Referen ces for EIA Stud y are as follows:

1. Introduction

2. Project Description

3. Description of En vironment

4. An ticipated Environ men tal Imp acts & Mitigation Measures

5. Anal ysis of Al ternatives (Technol ogy & Si te)

6. Environmen tal Monitoring Programme

7. Additional Studies

8. Project Benefi ts

9. Environmen tal C ost Benefit Anal ysis

10. Environmen tal Managemen t Pl an

11. Su mmary & C on clusion

12. Discl osure of Consul tant engaged

[.oro*o=UNDERTAKIN!

"l hereby given undertaking that the data and information given in the application and

enclosures are true to the best ofmy knowiedge and belief and I am aware that if any part ofthe

data and information submitted is found to be false or misleading at any stage, the proiect will

be rejected and clearance give, ifany to the proiect willbe revoked at ourrisk and cost.

Date:1o/ol/2o14

Place:JaipLrr

Vice Presid

UDB corporate Towers, A1-4ih Fl

Jaiput 3o2o17,

NOTE:

1.

Signature

3.

The pro,ects involving clearance under Coastal Regulation Zone Notification, 1991 shall

submit with the application a C.R.Z rnap duly demarcated by one of the authorized

agencies, showing the project activities, w.r.t. C.R.Z (at the stage of TOR) and the

recommendations of the State Coastal Zone Management Authority (at the stage of EC).

Simultaneous action shall also be taken to obtain the requisite clearance under the

provisions ofthe C.R.Z Notification, lgglfortheactivitiestobelocatedintheCRZ.

The projects to be located within io km of the National Parks, Sanctuaries, Biosphere

Reserves, Migratory Corridors of Wild Animals, the project proponent shall submit the

map duly authenticated by Chief Wildlife Warden showing ihese features vis-a,vis the

project location and the re.ommendations or comrnents of the Chief Wildlife Warden

thereon (at the staEe of EC).rl

All correspondence with the Ministry of Environment & Forests including submission ,,of

application for TOR/Environrnental Clearance, subsequent clarifications, as rnay be

required from time to time, participation in the EAC Meeting on behalf of the project

proponent shall be made by the authorized signatory only. The authorized signatory

should also submit a document in support of his claim of being an authorized signatory

for the spec'l'c projecl".

}''+,LAFARGE INDIA PyT, LTD,UDB CorporateTower A-1,4'h Floor JLN l,rTarg Jaipur 302017

i

INDEX

S. NO. CONTENTS PAGE NO.

1.0 EXECUTIVE SUMMARY 1

1.1 PROJECT DETAILS 1

1.2 BASIC UTILITIES 1

1.3 ENVIRONMENT MANAGEMENT PLAN 2

2.0 INTRODUCTION OF THE PROJECT/ BACKGROUND INFORMATION 3

(i) IDENTIFICATION OF PROJECT & PROJECT PROPONENT 3

(ii) BRIEF DESCRIPTION OF NATURE OF THE PROJECT 4

(iii) NEED FOR THE PROJECT & ITS IMPORTANCE TO THE COUNTRY AND OR REGION

4

(iv) DEMAND- SUPPLY GAP & IMPORT VS. INDIGENOUS PRODUCTION 4

(v) EXPORT POSSIBILITY 5

(vi) DOMESTIC / EXPORT MARKETS 5

(vii) EMPLOYMENT GENERATION (DIRECT AND INDIRECT) DUE TO THE

PROJECT 5

3.0 PROJECT DESCRIPTION 6

(i) TYPE OF PROJECT INCLUDING INTERLINKED AND INDEPENDENT

PROJECTS, IF ANY 6

(ii) LOCATION (MAP SHOWING GENERAL LOCATION, SPECIFIC LOCATION,

AND PROJECT BOUNDARY & PROJECT SITE LAYOUT) WITH

COORDINATES

7

KEY PLAN 8

(iii)

DETAILS OF ALTERNATIVE SITE CONSIDERATION AND BASIS OF SELECTING THE PROPOSED SITE PARTICULARLY THE ENVIRONMENTAL

CONSIDERATIONS GONE SOUND BE HIGHLIGHTED

9

(iv) SIZE OR MAGNITUDE OF OPERATION 9

(v) PROJECT DESCRIPTION WITH PROCESS DETAILS 9

(vi) RAW MATERIAL REQUIRED ALONG WITH ESTIMATED QUANTITY, LIKELY SOURCE, MARKETING AREA OF FINAL PRODUCTS, MODE OF

TRANSPORT OF RAW MATERIAL AND FINISHED PRODUCT

14

(vii) RESOURCES OPTIMIZATION/ RECYCLING AND REUSE ENVISAGED IN THE

PROJECT, IF ANY, SHOULD BE BRIEFLY OUTLINED 14

(viii) AVAILABILITY OF WATER ITS SOURCE, ENERGY /POWER REQUIREMENT

AND SOURCE 15

(ix) QUANTITY OF WASTE TO BE GENERATED (LIQUID AND SOLID) AND

SCHEME FOR THEIR MANAGEMENT/DISPOSAL 15

4.0 SITE ANALYSIS 16

(i) CONNECTIVITY 16

(ii) LAND FORM, LAND USE AND LAND OWNERSHIP 16

(iii) TOPOGRAPHY 16

(iv)

EXISTING LAND USE PATTERN {AGRICULTURE, NON-AGRICULTURE,

FOREST, WATER BODIES (INCLUDING AREA UNDER CRZ)}, SHORTEST

DISTANCES FROM THE PERIPHERY OF THE PROJECT TO PERIPHERY OF

THE FORESTS, NATIONAL PARK, WILD LIFE SANCTUARY, ECO SENSITIVE

AREAS, WATER BODIES (DISTANCE FROM THE HFL OF THE RIVER), CRZ.

16

(v) EXISTING INFRASTRUCTURE 17

ii

(vi) SOIL CLASSIFICATION 17

(vii) CLIMATIC DATA FROM SECONDARY SOURCES 18

(viii) SOCIAL INFRASTRUCTURE AVAILABLE 18

5.0 PLANNING BRIEF

(i)

PLANNING CONCEPT (TYPE OF INDUSTRIES, FACILITIES, AND

TRANSPORTATION ETC.) TOWN AND COUNTRY

PLANNING/DEVELOPMENT AUTHORITY CLASSIFICATION

18

(ii) POPULATION PROJECTION 18

(iii) LAND USE PLANNING 18

(iv) ASSESSMENT OF INFRASTRUCTURE DEMAND (PHYSICAL & SOCIAL) 18

(v) AMENITIES/FACILITIES 19

6.0 PROPOSED INFRASTRUCTURE 19

(i) INDUSTRIAL AREA (PROCESSING AREA) 19

(ii) RESIDENTIAL AREA (NON PROCESSING AREA) 19

(iii) GREEN BELT 19

(iv) SOCIAL INFRASTRUCTURE 19

(v) CONNECTIVITY 19

(vi) DRINKING WATER MANAGEMENT 19

(vii) SEWERAGE SYSTEM 20

(viii) INDUSTRIAL WASTE MANAGEMENT 20

(ix) SOLID WASTE MANAGEMENT 20

(x) POWER REQUIREMENT & SUPPLY/SOURCE 20

7.0 REHABILITATION AND RESETTLEMENT (R & R) PLAN

(i)

POLICY TO BE ADOPTED (CENTRAL/STATE)IN RESPECT OF THE

PROJECT AFFECTED PERSONS INCLUDING HOME OUSTEES, LAND

OUSTEES AND LANDLESS LABOURERS

20

8.0 PROJECT SCHEDULE & COST ESTIMATES

(i) LIKELY DATE OF START OF CONSTRUCTION AND LIKELY DATE OF

COMPLETION

20

(ii) ESTIMATED PROJECT COST ALONG WITH ANALYSIS IN TERMS OF

ECONOMIC VIABILITY OF THE PROJECT

20

9.0 ANALYSIS OF PROPOSAL 20

(i)

FINANCIAL AND SOCIAL BENEFITS WITH SPECIAL EMPHASIS ON THE

BENEFIT TO THE LOCAL PEOPLE INCLUDING TRIBAL POPULATION,IF

ANY, IN THE AREA

20

10.0 CONCLUSION 21

iii

LIST OF TABLES

TABLE. NO. NAME OF THE TABLE PAGE NO.

1.1 PROJECT DETAILS 1

1.2 BASIC UTILITIES 1

2.1 MANPOWER REQUIREMENT 6

3.1 PROJECT DESCRIPTION 9

3.2 RAW MATERIAL REQUIREMENT 14

3.3 WATER REQUIREMENT BREAK-UP 15

4.1 ENVIRONMENTAL SETTINGS OF THE AREA 16

4.2 STORAGE FACILITIES 17

5.1 LANDUSE BREAKUP 18

LIST OF FIGURES

FIGURE NO. NAME OF THE FIGURE PAGE NO.

3.1 LOCATION MAP 7

3.2 ENVIRONMENTAL SETTING MAP 8

3.3 PROCESS FLOW CHART 11

3.4 PLANT LAYOUT 13

Expansion of Cemen t Plant by Ins tallation of Line-II (Clinker 1.6 MTP A , Cement 2. 6 MTPA & D.G. Set 2.5 M W) At Village- Bhav aliya & Man grol, Tehsil-Nimbahera , Dist rict-Chittorgarh (R ajasthan )

Pre – Feasibility Report

M/s. Lafarge I ndia Pvt. Ltd. 1

PRE-FEASIBILITY REPOR T

1.0 EXECUTIVE SUM MARY

M/s. Lafarge India Pvt. Ltd. has prop osed Expan sion of Cemen t Plant by Install ation of Lin e-II

(Clinker 1.6 MTPA, Cement 2.6 MTPA & D.G. Set 2.5 MW) at Vill ages: Bhavaliya & Man grol ,

Tehsil: Nimbahera , District: Chittorgarh (Raj asthan).

1.1 Project Details

S. NO. PARTICULARS DETAIL S

1. Nature & Size of the Project

Expan sion of C emen t Plant by In stallation of Lin e-II

(Clinker 1.6 MTPA, Cemen t 2.6 MTPA & D.G. Set 2.5 MW) at

Villages: Bhavaliya & Man grol , Tehsil: Nimbahera , District:

Chittorgarh (Rajasthan) by M/s. Lafarge India Pvt. Ltd .

2. Category of the Project

As per EIA Noti fication dated 14th Sep tember, 2006, as

amended on 1st December, 2009; the p roj ect fall s under

Category “A”, Project or Activi ty ‘3(b)’.

3. Location d etails

Villages Bhavaliya & Mangrol

Teh sil Nimbahera

District Chittorgarh

State Raj asthan

4.

Lati tude 24° 42’ 08.5”N to 2 4° 43’ 22.0”N

Longitude 74° 39’ 46.1”E to 74° 40’ 33.3 ”E

Top osheet No. 45L/9, 45 L/10, 45 L/13 & 45 L/14

5. Project Cost

Total Cost of th e Expansion

Project 1500 C rores

Cost for Environment p rotection

Measures • Capital C ost- 47 Crores

• Recu rrin g cost- 70 Lakhs /Annu m

1.2 Bas ic Utilities

S. NO. PARTICULARS

REQUIREMENT

SOURCE Existing Proposed

Total after

expa nsion

1. Water 2380 KLD 1200 KLD 3580 KLD Ground water & Mine su mp (after

devel opmen t of pi ts)

2. Power 40 MW 40 MW 80 MW State Grid & D.G. Set

(stand by)

3. Manpower 200 persons 50 person s 250 person s Locally as well as

ou tside

4. Lan d Total proj ect area is 182.87 h ectare.




1.3 ENVIRONMENT MANAGEM ENT PLAN

Particulars Details

Air Management

Emission s � All maj or sources of air pollution have been /will be provided

with Bag House/Bag Fil ters /water sp raying to keep emission s

below p ermissible limits for the PM Emissions.

� Clinker is being /will be stored in cl inker silos.

� Fly ash is being/will be stored in covered yard/sil os & handled

pneu maticall y in cement mill s.

� Regular water sprinkling on haulage road and tran sportation of

material i s being/ will be d one by covered container.

� Proper main tenance of vehicles is being/will be done regularly.

� Green bel t has been/will be devel oped alon g th e plan t premises

as dust preventive barrier.

Monitorin g � Periodic air quality monitorin g is bein g/will be carried out as

per CPC B/SPCB Norms.

W ater Management

Management � No indu strial waste water is being/ will be gen erated from th e

Cement Plan t.

� Domestic waste water from col ony & plant will be treated in th e

STP (already in stall ed) & treated water will be u tilized for

cooling process, green belt d evelop men t and d ust supp ression.

� Rain water h arvesting is being/ will be p racticed at plan t and

colony area.

Monitorin g � Regular monitoring of water is being/ will be carried ou t.

Noise Management

Management � Proper main tenan ce, oiling and greasing of machin es at regul ar

intervals is being/ will be done to reduce gen eration of n oise.

� Personal Protective Equip ments like earplugs an d ear d efenders

is being/ will be provided to th e workers exposed to high noise

level .

� Green Bel t of app ropriate width inside the pan t premises and at

the plant boun dary h as been/will be develop ed.

Monitorin g � Regular monitoring of n oise level is being / will be carried out.




Solid & Hazar dous W aste Management

� No solid waste is being/ will be generated from the cement manufacturing p rocess.

� Dust collected from various air p ollu tion control equip men ts is being/ will be recycled

completel y in process.

� STP Sludge will be utiliz ed as manure for green bel t development within the plan t

premises.

� Used /Sp ent oil (Hazardous W aste) is being/ will be utilised for lubrication in machines,

chain s, etc. Remaining quan ti ty will be sold to CPCB auth orised recyclers.

Green Belt Development / Plant ation

� Out of the total p roject area i.e. 182 .87 h ectare, 33% l and will be covered under green

bel t/plan tation within th e plant premises & alon g th e road, plan t bound ary and col ony.

� Presen tl y, 12 ha area has already been devel oped under greenbelt/plan tation.

� Green belt devel opment along th e road sides & plan t bound ary is under p rocess which

will attenu ate noise level, arrest dust and improve th e surrounding environ ment.

� Local Species su ch as Delbe rgia sissoo, Az ardi racht a in dica, Fi cus ben ghalen sis, Acasi a

nilotica etc. have been planted within the plant area in consultation with h orticulturist.

� 80% survival rate is being/ will be maintained with all p ossible efforts.

2.0 INTRODUCTION OF THE PROJECT / BACKG ROUND I NFORMATION

(i) Identification of project a nd pr oject proponent

Lafarge India is a subsidiary of the French Buildin g Material s major Lafarge. Lafarge is

the world leader in bu ilding material s, with top-rankin g p osi tions in all of its

businesses: Cement, Aggregates & Con crete. Lafarge entered the Indian market in 1999,

with the acquisi tion of the cement bu siness of Tata Steel. This acquisi tion was followed

by the purch ase of the Raymond Cement facility in 2001.

Lafarge cu rrentl y has th ree cemen t plants in India: two in tegrated plants in the state of

Chhattisgarh and a grindin g station in Jh arkhand whil e one Integrated cement plan t at

Raj asthan. The total cemen t p rodu ction capaci ty in th e In dian market is curren tl y over

8 million ton s. Lafarge India p rodu ces different typ es cements like Portland Slag

Cemen t, Portland Pozz olana Cement. Lafarge Cement is famou s all over the world for its

premiu m quali ty and has been u sed to build many land mark buildings gl oball y. The

compan y is a leading cement player in Eastern India. Its brands Lafarge Cement and

Lafarge CONCRETO Cemen t enjoy high brand equity here and are amon gst the high est

priced brands. Lafarge is committed to the Indian market and has fi rm plans to exp and

its capacity in India.




Lafarge plan ts h ave received various awards from Ministry of Environ men t & Forests,

Ministry of Mines, Ministry of Labour, Indian Bureau of Mines and Green tech

Foundation for their en vironment managemen t and safety efforts.

The company is having an existing In tegrated C ement Plan t with Clin ker production

cap acity (1.6 MTPA), Cement (2.6 MTPA) & D.G. Set (1 .5 MW) at Village-Bhavaliya &

Man grol , Tehsil- Nimbahera, District-Chittorgarh (Rajasthan) .

(ii) Brief descr ipt ion of nature of the project

M/s. Lafarge India Pvt. Ltd. h as prop osed Exp an sion of Cement Plan t by In stallation of

Line-II (Clin ker 1.6 MTPA, Cemen t 2.6 MTPA & D.G. Set 2.5 MW) at Villages: Bhavaliya &

Man grol , Tehsil: Nimbahera , District: Chittorgarh (Raj asthan).

As per EIA Notification d ated 14th September, 2006, as amended on 1st December,

2009; th e p roject falls und er Category “A”, Proj ect or Activity ‘3(b) ’.

(iii) Need for the project a nd its importance to t he country and or re gion

Cemen t is an essential ingredien t for the modern buildin g con stru ction. Th e new

generation cement pl ant in India n ow empl oys the latest technology for better

efficien cy, energy con servation and economics of large capaci ty p rodu ction. The

imp roved market conditions witnessed recen tly, after a grip of recession over a l ong

period, are exp ected to con tinue due to high p riority being given by the Govern men t to

hou sing an d infrastru cture and al so in view of the massive investment p rop osed in

industry and ru ral sectors. Therefore, there is an urgent n eed to in crease the production

cap acity in the coun try in spi te of severe resou rce con straints.

Hen ce, the prop osal of expansion in Cement Plant by M/s. Lafarge India Pvt. Limited will

cater the in creased demand of cemen t in th e coun try and region.

(iv) Demand- Supply Gap & Imports vs. I ndigenous production

Fast rising Govern men t Expenditure on Infrastru cture Sector in In dia has resulted a

higher demand of cemen t in the coun try. Indian Cement In dustry currently ranks

second in the world n ext to Chin a in terms of cement production. The last few years

have seen the Cemen t Industry slowly emergin g from recession. India’s per capita

con sumption of abou t 18 4 kg remain s one of the lowest, as compared to the worl d

average of 433 kg. This indicates that there is su bstantial l aten t demand for cemen t in

the coun try.

Availability of limeston e of cemen t grade quality in adequate quanti ty has been one of

the maj or factors influ encing the l ocation of cement plan t. In India, limestone of cemen t

grad e quali ty is not evenly distribu ted, bu t occurs in large clu stered dep osits mainly in




five states viz . Andhra Pradesh, Madhya Pradesh, Chhattisgarh, Karn ataka, Guj arat,

Raj asthan and Mah arashtra. Th e result has been that cement plants have been l ocated

in these states, despite markets not being in proximity, or favou rabl y placed , in rel ation

to location of the plant. Th e cost incurred on cement transp ortation al so becomes an

imp ortant factor for deciding on the l ocation of th e cemen t plan t. There are few cemen t

plants already existing in the near vicini ty giving sufficiently devel oped infrastructural

facility in the region. Th e p rodu ction of cemen t in state of Rajasthan is as given below.

Cement pr oduction in Ra jastha n

(In M illion Tonnes Per Annum (MTPA )

Year Capacity Product ion % Of India

Product ion

2000-2001 15.17 14.53 15.52

2001-2002 16.30 16.01 15.63

2002-2003 17.45 17.28 15.52

2003-2004 18.06 17.78 15.13

2004-2005 18.78 18.66 14.58

2005-2006 19.46 19.24 14.27

2006-2007 21.21 21.14 14.22

Raj asthan has total 11 cement plants with an in stalled capaci ty of 21.21 MTPA, with

some of them h aving very small capacities of around 1 MTPA but most of them h ave

installed capaci ty bel ow 1 MTPA. There is a huge scope by the Group for expan sion of

cap acity in this state as well due to good deposits of limestone. The North zon e of

coun try is th e p oten tial market.

(v) Export Possibility

The proposed expan sion proj ect has been envisaged to cater to domestic cemen t

market i.e. within India. Thus, n o cement exp orts h ave been considered for the

proposed expan sion project.

(vi) Domestic / Export Markets

As only domestic cemen t market has been con sidered for the prop osed exp ansion

project, the markets en visaged to be catered are Raj asth an, Gujarat, Mad hya Pradesh &

NC R region .

(vii) Employment Generation (Direct and Indirect ) due to t he project

Direct and indirect empl oymen t will be gen erated due to the expansion p roj ect. Total 50

persons are estimated for prop osed exp an sion project. During construction phase,




con tract l abou r will be empl oyed as temporary manpower and same will be fulfilled

preferably from the nearby area as well as ou tside.

Th e total manpower requ irement after th e prop osed expan sion project will be 250

persons.

Table 2.1

Manpower Requirement

Particulars Existing Proposed Total a fter Expansion

Skilled 65 10 75

Semi – Skilled 55 15 70

Un skilled (fresher) 80 25 105

Total 200 50 250

3.0 PROJECT DESCRIPTION

(i) Type of Project including interlinked and independent projects, if a ny

M/s. Lafarge India Pvt. Ltd. has prop osed Exp ansion of Cement Plan t by In stallation of

Line-II (Clin ker 1.6 MTPA, Cemen t 2.6 MTPA & D.G. Set 2.5 MW) at Villages: Bhavaliya &

Man grol , Tehsil: Nimbahera , District: Chittorgarh (Raj asthan).

Interlinke d and inde pendent pr ojects

Interlinked Pro jects:

� Captive Arniya Joshi Limestone Mine (Mining Lease Area- 1,476.425 ha) with

production cap aci ty of 2.6 MTPA at Villages-Mota, Shah bad, Kanpu ra, Teh sil -

Nimbah era, District- Chittorgarh, Rajasth an.

Status - Environ mental Cl earan ce & C onsent to Op erate h as been obtained.

� Prop osed Limeston e Mine (Minin g Lease Area- 602.00 h a) with production capacity

of 2 .6 MTPA at Village: Si ta Ram Ji Ka Khera, Tehsil - Nimbahera, District-

Chittorgarh, Raj asth an.

Status - En vironmental Clearance awaited bu t recommended by EAC (M) through

Minutes of Meeting held in Sep tember, 2013

Independent Project: None




(ii) Location (map s howing general location, specific location, and pr oject boundary &

project site layout ) with coor dinates

Figure: 3.1: Location M ap

Expansion of Cement Plant by Installation of Line-II (Clinker 1.6 MTPA , Cement 2. 6 MTPA & D.G. Set 2.5 MW) At Village- Bhavaliy a & Man grol, Tehsil-Nim bahera , Dist rict-Chittorgarh (R ajasthan)



Figure: 3.2: Env ironmental Setting M ap




(iii) Details of a lternative sites consideration and basis of select ing t he propose d site ,

particularly the envir onmental cons iderat ions gone into should be highlighted.

Sin ce th e prop osed exp an sion will be done within the existing cement plan t premises

(182.87 hectare area) and no additional l and will be acquired; therefore no altern ative

site has been considered. It has foll owing advantages: -

� Proximity to the 1st line Unit.

� Minimu m distances as required from en vironmental con sid eration s can be easil y

maintained .

� App roach road can be convenientl y connected to State / National High ways

� Abund ant limestone d eposits occur adjoining the plan t si te and are free from

encu mbran ces like forests, monumen ts and sanctu aries etc.

� Cemen t Plant site has the basic facili ties like Ban ks, Post / Telegraph Offices, STD

facility, sch ool, and market etc.

(iv) Size or ma gnitude of operat ion

Expansion of Cement Plant by In stallation of Line-II (Clinker 1.6 MTPA, Cement 2.6

MTPA & D.G. Set 2.5 MW) by M/s. Lafarge India Pvt. Ltd. at Villages: Bhavaliya &

Man grol , Tehsil: Nimbahera, District: Chittorgarh (Rajasthan) .

v) Project Description with Process Details

Table 3.1

PROJECT DESCRIPTION

Units Existing Capacity

(Line I)

Proposed

Capacity (Ne w L ine II )

Total Ca pacity

after Expans ion

Clinker (MTPA) 1.6 1.6 3.2

Cemen t

(MTPA) 2.6 2.6 5.2

D.G. Set (MW) 1.5 2.5 4.0

CEMENT MANUFACT URING PROCESS DESCRI PTION

Cement Plant

The cement manufacturin g p rocess largel y comp rises of the foll owing step s:




� Transportation of Limestone

Limestone will be tran sported to Cement Pl ant from Captive Limestone Mines through

covered Con veyor Belts. The crushed limeston e is transp orted to limestone yard through

series of bel t con veyors and store in a pil e throu gh automatic stacker machine.

� Pre-Blending of Crushed Limestone

Prebl ending of limestone is done in a circular or l on gitu dinal stockpile where limeston e is

stacked in large number of layers in a p re-determin ed configuration. When recl aimed across

the layers, h omogenized limestone is obtain ed. Longitudin al stockpile is prop osed to be u sed

in th e proposed plan t due to its flexibili ty of in creasin g the cap acity simpl y by exten ding the

length of stockpile or by slowing the stacker at a later date.

� Drying and Grinding of Ra w M aterial

In th e dry p rocess, the raw material s are dried and ground in cl ose circuit d rying-cum-

grinding installations. In the proposed expansion proj ect the VRM (Vertical Roller Mill ) has

been con sidered for the grindin g of raw material which is better proved equip men t compared

to ball mill and roller p ress because of i ts reliabili ty in op eration , more energy efficient and

easy main ten ance.

� Blending of Raw Meal a nd Storage of Kiln Fee d

The raw mix for production of cement has to be u niform in comp osition before it is fed into

the preheater.

For this pu rpose continuou s type h omogenization is con sidered. The blending sil o is

simul tan eousl y u sed for a continuous blending p rocess as well as for raw meal storage.

� Pre-heater, Pre -calcinator ,Kiln

In cyclon e preheater system, an efficient h eat tran sfer takes pl ace to finely dispersed raw

material particles when they come in con tact with h ot gases from Kiln/Precal ciner.

In th e precal cinator, fu rth er calcin ation takes pl ace by firing pulveriz ed coal and then

material is disch arged to the kiln. The feed travel s d own as the kiln rotates. Th e chemical

reaction completes when the material reach es the burning z one and cemen t clinker is formed

at about 1450oC. Nearl y 60 -65% fu el is fired in the precal cinator and the remaining 35-40%

fuel is fired in kiln

Expansion of Cement Plant by Installation of Line-II (Clinker 1.6 MTPA , Cement 2. 6 MTPA & D.G. Set 2.5 MW)

At Village- Bhav aliy a & Man grol, Tehsil-Nim bahera , Dist rict-Chittorgarh (R ajasthan)

Pre – F easibility Report

� Clinker Cooling

The cooler has two purp oses i.e . to cool the h ot clin ker which is disch arged from kiln at

around 1000oC and to use part of th e hot air after heat exchange with clin ker as secondary

and tertiary air for combu stion of fuel in the kiln and precal cinator.

Due to improved efficiency, the mod ern grate typ e cooler with con trolled air fl ow

arrangement is proposed to be used.

The cooled clin ker is then transp orted to clin ker silo for storage.

� Cement Grinding

Cemen t grindin g is con ven tionall y d one by ball mill in cl ose circui t or cl ose circui t using high

efficien cy separators. However, due to nearly 25 -30% saving in power, the use of roll er p ress

in cl osed circuit for p re-grinding foll owed by grinding in open circuit ball mill (semi finished

grindin g mode) h as been u sed in most of the recentl y in stalled plants and the same system is

con sidered for the proposed pl an t.

� Cement Storage and Pac king

The ground cement is conveyed to cement silos for storage from wh ere it i s extracted and

packed in HD PE bags by electronic dou ble discharge packing machines and dispatched to

con su mer by road/rail. Mechanised l oad ing system for loadin g of packed bags on trucks is

con sidered onl y.

The tru ck l oading machines will be luffing, rear l oading type to facilitate placemen t of tru cks

for l oading without reversing. There is a provision for bul k l oading of cemen t.

Figure: 3.3: Process Flow Chart




Plant Layout

The featu res of the l ayou t are as foll ows:

� Process departments will be con solidated in to comprehen sive p rodu ction unit

requiring sh ort conveying distances and el evation s and l ength s of gas du cts;

� The major u tili ties and service facilities will be centrall y l ocated in respect to p oints of

high con su mption

� Sufficient space will be provided for ease of op eration an d maintenan ce;

� The length s of power cables will be minimiz ed by suitably locatin g l oad distribution

cen tres in respect of process d epartments;

� Outward movemen ts of material s from customers/suppliers will be segregated from

internal plant traffic.

Expansion of Cemen t Plant by Ins tallation of Line-II (Clinker 1.6 MTP A , Cement 2. 6 MTPA & D.G. Set 2.5 M W) At Village- Bhav aliy a & Mangrol, Tehsil-Nim bahera , District-Chittorgarh (Rajasthan )



Figure: 3.4: Pla nt Layout




(vi) Raw material require d along wit h est imated qua ntity, likely source, marketing area of fina l

products, mode of tra ns port of raw material and finis hed pr oduct.

a) Raw Material Requirement

Table 3.2

Raw Material Requirement

S.

No.

Name of

Raw

Material

Qua ntity (M TPA)

Source M ode of

Transportation Existing

Proposed

Total after

expansion

1. Limestone

1.65 1.65 3.3 Captive

Limestone

Min es

Covered

Conveyor Belts

2. Red Ochre 0.056 0.056 0.112 Local market Road

3. Gyp sum 0.132 0.132 0.264 Local market Road

4. Fly ash 0.825 0.825 1.65 Nearby

sources

By Road th rough

covered bulkers

M TPA: M illion Tons per Annum

Coal & Petcoke (~ 1000 TPD) will be procured from d omestic as well as imp orted sources.

Imported coal will be moved from one of the Gujarat based p orts – approx. 700 kms from pl an t

si te. Domestic coal will be sourced from Chhattisgarh. Petcoke will be sourced from Gujarat. For

D.G. sets fuel oil (~30 KL) will be used, which will be procu red from local sources.

b) M arketing Area and Mode of t rans portation of F inal Product

The cement will be tran sported to the markets using a rail-road combination depending on th e

location of the markets.

(vii) Resources optimizat ion/ recycling and reuse envisa ged in t he project , if any , should be

briefly outlined.

� No waste water is being/will be generated from th e Cement manufacturing p rocess & “Zero

Discharge” will be maintained at all the p oin t.

� Domestic effluen t generated from Col on y & Plant will be treated in the STP (already install ed)

& treated waste water will be u tilized for cooling, green bel t devel op men t an d dust

suppression.

� No sol id waste is bein g/will be generated from the Cement Plan t. However, Sewage sludge will

be generated from STP which will be used as manure in h orticul ture/green bel t develop ment.




(viii) Availability of water it’s source, ener gy /power requirement and s ource should be give n.

a) Water Requirement and Source

Total water requirement after the prop osed exp ansion proj ect (Existing + Expan sion) will be

3580 KLD.

Source of Water: Water will be sourced from ground water & min e su mp (after the

devel opment of Mine Pi t). Permission has been obtain ed for ground water with drawal from

Central Ground Water Authori ty for withdrawal of 2200 KLD vide letter no. 21-

4(263)/W R/CGWA/2008 -712 d ated 10th June 201 1 & for 1500 KLD vide letter no. 21 -

4(443)/W R/CGWA/2010 -813 dated 14th May, 2010 .

Table 3.3

Water Requirement Brea k-Up

Particulars Points of Cons umption

Existing

Requirement

in KL D

(Line –I)

Proposed

requirement

in KLD

(Line –II )

Total after

expa nsion

in KL D

Process Water spraying for raw

material grinding in cluding

coal

403 200 603

Water sp raying for

preheater air du ct 1230.4 717 1947.4

Auxiliary process water 15 15 30

Water for instrument in

kiln, cool er & preheater 12 12 24

Cooling Cooling tower loss 399 256 655

Domestic Domestic water 45 (will be

utilized from

existing)

320.6

Water for horticul ture 275.6

Total (KL D) 2380 1200 3580

b) Power Requirement a nd Sour ce

Total p ower requirement after the p rop osed exp an sion project will be 80 MW, which will be

sourced from State Grid and D .G. Set (stand by).

(ix) Quantity of waste to be generated (liquid a nd solid) and scheme for their

management /disposal

� There will be no waste water gen eration from the prop osed expan sion.

� Domestic waste water from col on y & plant will be treated in the STP (already installed) &

treated waste water will be utiliz ed for green bel t d evelopmen t and dust supp ression.

� No effluen t is bein g/will be discharged outside the proj ect premises.

� No solid waste is bein g/will be disch arged from th e plant. However, material collected by

the air p ollution con trol equ ipment (Bag hou se & Bag fil ters) will be totally recycl ed back

to the process.




4.0 SITE A NAL YSI S

(i) Connectiv ity

The plan t is well con nected with NH - 79, which is about 2.2 km in W direction from th e plan t

si te.

The plant si te is served by a railway sidin g from Gambhiri Road Rail way Station, which is

abou t 0.1 Km in S direction from the pl an t si te.

The nearest airp ort is Mah arana Pratap Airport, which is about ~80 km in WSW direction

from the plan t si te.

The si te is well connected with communication facilities like tel eph one, fax, wirel ess and

telex, railway, airport, highway and as su ch, no constraints are envisaged in this aspect as the

tehsil and district headquarters are n ear to the si te.

(ii) Land form Land use and Land ownership

Total proj ect area is 182.87 hectare, and the prop osed expan sion will be d one within th e

existin g pl an t premises. Hen ce, th e l and ownersh ip will be considered as Indu strial type.

(iii) Topography

The area lies as a wid e valley with flat to gently undulatin g terrain between western hill s of

Sawa and eastern hill s of Chittorgarh ranges h avin g north-sou th strike direction . The Pl an t

area is al most flat with a top ographical differen ce of nearl y 8 m between l ower & upp ermost

portion of the area.

(iv) Existing land use patter n (agr iculture , non-a gricult ure, forest , water bodies (including

area under CRZ)), s hortest distances from the periphery of t he project t o periphery of

the forests, nat ional park, wild life sanct uary, eco sensitive areas, water bodies

(distance from the HFL of t he river), CRZ. I n case of notifie d industr ial area, a copy of

the Gazette not ification should be give n

Table 4.1

Environme ntal Settings of t he Area

S.

No. Particulars Details

1. Nearest Town / C ity Town - Nimbah era (~ 8.0 km in SSE direction)

City - Udaipur (~ 100 km in W SW direction)

2. Nearest National /State Highway NH – 7 9 (~ 2.2 km in W direction)

3. Nearest Rail way Station Gambhiri Road Rail way Station (~ 0.1 Km in S

Direction)

4. Nearest Airport Maharana Pratap Airp ort (~ 80 km in WSW direction )

5. Plant Area (Land use) Total p roj ect area is 182.87 h ectares.

6. Arch aeol ogical Imp ortan t Place None within 10 km radiu s

7. Ecol ogical Sensi tive Areas

(National Park, Wild Life

Sanctuary, Biosph ere reserves,

Tiger Reserve, Elephant Reserve

etc.)

No National Park, Wildlife San ctuary, Biosph ere

Reserve, Protected Forest exists within 10 km radius




8. Reserved / Protected Forest

within 10 km radius � Reserved Forest (~ 6 .0 Km NE)

� Reserved Forest (~ 6 .7 Km ENE)

� Reserved Forest (~ 8 .2 Km NNE)

9. Water Bodies � Gambhiri River (~ 4.0 km in NE direction )

� Gambhiri Dam (~ 4.0 km in ESE direction)

� Murliya Dam (~ 2.6 km in WSW direction )

10. Seismic Zone Zone II [as per IS 1893 (Part-I): 2002]

(v) Existing Infrastr ucture

Total land area is 182.87 hectare an d the p roposed expansion will be d one within the existin g

plant premises.

The existing infrastructure facilities avail able at the pl an t su ch as office buildin g, first aid

room, V.T. Centre, Canteen cum rest shel ter, worksh op , store, road s etc. will be retain ed and

utilized. These fixed infrastructu re facili ties shall be maintained for running the plant.

A First-Aid room with all the basic facili ties has been provided within th e Pl an t Compl ex.

Residential colony for staff will be provided within the plan t premises alon g with all th e

required social amenities. Resid ential col on y is u nder construction.

Covered storage facili ties have been /will be provided for the storage of raw material s which

are detail ed below:

Table 4.2

Stora ge facilities

Type of

Materials

Type of Stora ge Capacity(Tons)

Existing Proposed Existing Proposed

Clinker Clinker Sil o Clinker Sil o 50000 50000

Fly Ash Fly ash Sil o Fly ash Sil o 8000 8000

Gyp su m Covered Stock Yard Covered Stock Yard 5500 5500

Cemen t Cement Silo (PPC) Cemen t Sil o (PPC) 2 x 12 000 2 x 12 000

Cemen t Sil o (OPC) Cemen t Sil o (OPC) 12000 12000

(vi) Soil c lassification

The soil typ e is black soil and yell ow brown soil with sandy loam textu re. Bl ack soil s are

highly reten tive of moistu re, extremely comp act and tenaciou s when wet, considerabl y

contracted devel oping deep wide cracks on drying and sel f-plou ghing. Black soils are credited

with high fertili ty.




(vii) Climatic data fr om secondary sources

Chittorgarh h as a desert like d ry climate. Summers (March - May) in Chittorgarh have a

temp eratu re range of 23 °C to 44 °C. Monsoons (June to Sep tember) have intermitten t

rainfalls and the atmosph ere is gen erally hu mid. Win ters (December to Febru ary) are

pleasant with temperatu re ranges in 11°C to 28 °C.

(viii) Social Infrastructure available

Teleph on e, Medical facili ties an d post office facili ties are avail able in the n earby towns.

Al most all th e villages in the buffer z one are electrified.

5.0 PLANNING BRIEF

(i) Planning Concept (type of industr ies, facilities, transportat ion etc .) T own a nd country

Planning/ Development authority classification.

The existing indu stry is cemen t industry (Red Category) & p rop osed expan sion in cludes

installation of New Line II. Th e existing facilities are sufficient enough to suffice the

requirement h owever d evel opment shall be don e as per requirement. Tran sp ortation of raw

material and final p rodu ct will be don e via existing road and rail network an d cement

concrete road has been d eveloped within th e existin g pl ant premises.

(ii) Population Projection

Additional manp ower requirement for Exp ansion Proj ect is 50 persons. Temp orary influx of

peopl e will be there as the managerial and supervisory staff will gen erally be ou tsider.

(iii) Land use pla nning (breakup along wit h green be lt etc.)

Total l and area is 182.87 hectare. Prop osed Exp an sion will be carried ou t within the existing

plant premises therefore no additional l and will be acqu ired.

Table 5.1

LANDUSE BREAKUP

S. No. Particular Area in Ha.

1 Plant & Storage Facilities (existing Line 1

& Proposed Line 2 ) 127.04

2 In side Roads 3

3 Rail way Siding 17.5

4 Township 18.97

5 Green Belt/Plan tation (Existin g) 12

6 App roach Road (O Poin t to 98 C) 4.36

Total Area 182.87

(iv) Assessment of infrastr ucture demand (Physical & Socia l)

M/s. Lafarge India Private Limited (LIPL) has assessed th e d emand of infrastructu re

(Physical & Social) within the plant & in nearby area of the plant site and devel opment

activities are being undertaken under corp orate social resp onsibili ties program for ru ral

devel opmen t initiatives for th e upliftmen t of th e nearby communities from time to time. The

existin g infrastru ctu re facilities availabl e at the pl ant sh all be u tilized for the proposed

expan sion project. Same will be expanded as per requirement.




(v) Amenities/Facilities

There is a p rovision for town ship , dispensary, shoppin g compl ex, can teen etc. for the

permanen t and contract empl oyees.

LIPL will devel op the basic Amenities/Facili ties in n earby area of the plant si te as p er

requirement of l ocal people of the nearby area under corp orate social resp onsibili ties

programme.

6.0 PROPOSED INFRA STRUCTURE

(i) Industrial Area (Processing Area)

Total land area is 182.87 ha. Prop osed exp ansion will be carried ou t in th e existin g pl an t

premises which will invol ve installation of new Line II.

(ii) Residential area (Non Process ing area)

Town ship for empl oyees is p rovid ed adj oining the cement plant premises. Residen tial

quarters, ban k building, post office, shopping complex, securi ty barracks, Gu est House and

Public Park are provided in the town ship.

(iii) Green Belt

Total pl ant area is 182.87 ha ou t of which 33% land will be covered under Green

bel t/plan tation. Presently, 12 ha area has been devel oped under green belt/plantation.

(iv) Social Infrastructure

Prop osed expan sion project will result in growth of the su rroundin g areas by in creased

indirect empl oymen t opportunities in the region in cludin g an cillary devel op ment and

supp ortin g in frastru cture.

(v) Connectiv ity (tra ffic and transportation r oad/rail/metro/water ways etc)

The plan t is well con nected with NH - 79, which is about 2.2 km in W direction from th e plan t si te.

The plant si te is served by a railway sidin g from Gambhiri Road Rail way Station, which is abou t 1.0 Km in S direction from the pl an t si te.

The nearest airport is Maharana Pratap Airp ort, which is abou t 80 km in W SW direction from the plant site.

The si te is well connected with communication facilities like tel eph one, fax, wirel ess and

telex, railway, airport, highway and as su ch, no constraints are envisaged in this aspect as th e tehsil and district headquarters are n ear to the si te.

(vi) Drinking Water Management (Source & Supply of water)

Total water requiremen t (Existin g & Proposed) for the exp ansion project is 3580 m3/day ou t

of which 200 m3 /day water for existing & addition al 100 m3/day for expansion will be

required for drin kin g pu rp ose and other use in col on y wh ich will be sourced from ground

water.




(vii) Sewerage System

Domestic waste water from col ony & plant will be treated in the STP (already installed) &

treated waste water will be util ized for green belt d evel op men t and du st suppression. Sludge

generated from STP will be used as man ure in gardening as well as in green bel t d evelopment.

(viii) Industrial Waste mana gement

No industrial waste is being/will be gen erated from plan t.

(ix) Solid Waste Management

There will be no solid waste gen eration in the pl an t. Du st collected from air p ollu tion con trol

equip men t will be entirely recycled in the process. STP’s generated slud ge will be used as

manure in gardening as well as in green bel t devel op ment.

(x) Power re quirement and source

Total Power requiremen t after the p rop osed expan sion project will be 80 MW which will be

sourced from State Grid and D.G. Set (stand -by).

7.0 REHABILITATION AND RESETTLEM ENT (R & R) PLAN

(i) Policy to be adopte d (Central/State) in respect of the project affected persons including

home outsees, land oustees and la ndless labourers (a brie f outline to be given).

Since, the proposed expansion will be d one in the existin g plant premises & no additional land

will be acquired for the expan sion p roject; hence R & R plan is n ot applicabl e for the p rop osed

expan sion project.

8.0 PROJECT SCHEDULE AND COST ESTIMATES

(i) Likely date of start of construction and likely date of complet ion (time schedule for the

project to be given). –

The p roj ect will start onl y after obtaining necessary statu tory approvals i.e. Environ mental

Clearance and all other required clearan ce. An implementation period of 24 month s is

foreseen for this p roject.

(ii) Estimated project cost along with analys is in term of economic via bility of the project.

� Total cost of the Proj ect is : Rs 1500 Crores

� Cost for Environ men t Protection

• Capital C ost : Rs 47 Crores

• Recu rrin g Cost: Rs 70 Lakhs /annum

9.0 ANALYSIS OF PROPOSAL (final recommendations)

(i) Fina ncia l and social be nefits with special emphasis on the be nefit to the local people

including tr ibal population, if any , in the area.

The state of Rajasthan will get revenues in terms of taxes, l ocal people will get opp ortunity in

terms of indirect empl oyment, and bu sin ess opp ortunity like transp ort of Cemen t to th e

market will increase. Nearby people will get opp ortunity to improve th eir livelihood.




10.0 CONCLUSION

No addition al land will be acquired for the prop osed expansion p roject hen ce there will be no

imp act on the land use pattern of th e project study area. Adequ ate measu res will be ad opted to

keep the p ollution level within prescribed stan dards. Prop osed Expan sion Project will resul t in

growth of the surroun ding areas by enhancin g opportunity in indirect employmen t in the region

includin g ancillary develop ment and supporting infrastructu re. Devel opment of social amenities

will be provid ed in the form of medical facil ities, edu cation to underprivileged and creation of sel f

help group s.

Con siderin g all the above, i t may be observed that the prop osed exp ansion will be an eco-friendl y

plant, which will produ ce very n egligible du st emission, shall have no efflu ent discharge. On the

other hand this pl ant will help in u tilizing a su bstantial amount of fly ash, which itsel f is a p ollu tin g

material.

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