contents pages...1 uniflock 01 a11 2011 g.c reiter switzerland 2 uniclean 01 b-12 2011 g.c reiter...

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We care for your Health! 1 100% cotton products

ADVERTIZING MEGZINE

Contents pages

1. Introduction------------------------------------------------------------------------------------------------------2

2. Company at glance------------------------------------------------------------------------------------------------4

3. Vision mission values----------------------------------------------------------------------------------------------5

4. Organizational structure--------------------------------------------------------------------------------------------6

5. Quality and environmental policy------------------------------------------------------------------------------------7

6. Spinning production process----------------------------------------------------------------------------------------8

7. Weaving production process---------------------------------------------------------------------------------------13

8. Finishing and processing production process-------------------------------------------------------------------------16

9. Garment production process---------------------------------------------------------------------------------------20

10. 100% organic cotton made home textile products --------------------------------------------------------------------23

11. Health and safety policy------------------------------------------------------------------------------------------27

12. Effluent treatment plant------------------------------------------------------------------------------------------28

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SHORT PROFILE

The Bahir Dar textile Share Company established in 1961 by the Italian government as war of compensation. Its head

quarter is found in Bahir Dar city, Amhara region in Ethiopia. The company has branch office in Addis Ababa. The factory is

vertically integrated processing units consisting of spinning, weaving, processing (dyeing/finishing) and garment sections.

The factory has technologically advanced machines. The Spinning process (an open end and Ring frame lines), Weaving (Air

Jet Looms) and different modern processing (dying and printing) machineries. The Spinning section has spinning capacity of

15,000 kg of yarn and the weaving section has the waving capacity of 50,836.00 meters of fabric. In addition, the processing

section has the processing capacity of 82,964 square meters of fabric and the Garment section the capacity to make 10,000

sets of bed set per day.

The share company produces 100% Cotton Yarn (both Ring and open end), Quilt cover, pillow case, flat sheet, Gray fabric,

died/printed bed sheets and other home textile products for locally and export sales. It has competent experiences in

maintaining social and environmental compliance. It has got recognition from international standard organization and

certified with OEKO TEX STANDARD 100, Quality Management System and Environmental Management System.

Currently, the Company has 1441 energetic and well experienced employees with less than 2% turnover rate. The company is

accessed by road and aviation infrastructure facilities. It is far from by 1,490 km from the port of Djibouti and 895 km from

port Aseb.

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BAHIR DAR TEXTILE S.C IN GLOBE

Bahir Dar Textile S.C from Capital City Bahir Dar Textile S.C from Port Djibouti Bahir Dar Textile S.C from Airpor/bahirdar

LAKE TANA RIVER BLUE NILE BAHIR DAR CITY

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COMPANY AT A GLANCE

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VISION, MISSION, AND VALUES OF THE ORGANIZATION

VISION

• To make our factory competent in the international market byproducing fabric and yarn from 100% cotton fiber with customer needsand requirements by the end of 2025.

MISSION

• Make the company beneficiary by using efficient labour force, localinputs and resources, lower manufacturing cost and to produce qualitytextile products.

• Delight our customers by producing tailor-made textile productssupported by marvelous service.

• Create employment opportunity and bring knowledge transfer in areas oftextile sector.

• Contribute its part for betterment of national economy.

VALUES

• Customers are always right

• Employees are our back bones.

• Quality has never been compromised

• Much care for community

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ORGANIZATIONAL STRUCTURE

ADDIS ABABA LAISSON OFFICE

HUMAN RESOURCE DEVELOPMENT AND

ADMINISTRATION DEPARTMENT

RESOURCE ADMINISTRATION Depu/ GENERAL MANAGER

PROPERTY ADMINISTRATION AND GENERAL

SERVICE DEPARTMENT

PROCUREMENT AND SUPPLY DEPARTMENT

SYSTEM DEVELOPMENT AND RESEARCH

SERVICE

PRODUCTION AND TECHNIC Depu/GENERAL MANAGER

FINISHING AND GARMENT

DEPARTMENT

WEAVING DEPARTMENT

SPINNING DEPARTMENT

ENGINEERING DEPARTMENT

QUALITY ASSURANCE

DEPARTMENT

TEXTILE AND GARMENT DIRECTOR

GENERAL MANAGER

MARKETING AND PROMOTION

SALES SERVICE

GENDER AND WOMEN’S AFFAIRS SERVICE LEGAL AND ETHICS SERVICE

AUDIT SERVICE FINANCE DEPARTMENT

PLANNING AND MANAGEMENT INFORMATION

SERVICE

SENIOR CORPORATE CONSULTANCY

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QUALITY POLICY

Bahir Dar textile Share Company is committed to producing 100%

cotton made quality products, such as yarn, bed sheet, flat sheets, quilt

cover and other home related textiles and grey woven products that

meet customer s’ satisfaction and related legal requirements.

The company leadership is committed to plan, implement, monitor

and review the QMS by determining internal and external issues

throughout its strategic plan execution periods. Risks and

opportunities are considerable issues to assure the QMS planned

results and the company is committed to maximize the opportunities

and highly concerned to reduce the risks at company levels through

the engagement of all employees.

The leadership is also committed to taking waste reduction measures

by reducing rejects, by taking effective corrective action and by

improving its processes, undertaking customers’ feedback reviews,

compliances and related legal requirements.

Productivity, quality, competitiveness, and reputation are the

company mottos for the realization of the quality management system

as per the requirements of ISO 9001:2015.

This quality policy is subject to review for continuing suitability when

it is necessary.

ENVIRONMENTAL POLICY

Bahir Dar Textile Share Company, while conducting its business

activity, is equally committed to incorporate, continuously review

and protect overall environmental protection during production &

other operations that may have an adverse impact on the

environment.

Bahir Dar Textile Share Company shall be committed:

To work towards the environmental s u s t a i n a b i l i t y t h r o u g h

p o l l u t i o n prevention by effective and efficient use of resources.

To reduce the volume of consumption of resources such as

water, energy, paper and other consumables.

To engage the principles of ‘Reduce / Reuse / Recycle’ for all

types of wastes.

To comply with applicable legal and other requirements.

To provide safe working conditions to all employees and

promote an environmentally friendly atmosphere.

To impart training to employees to work safely and to practice

sound environmental, health and safety practices.

To make available the environmental policy to the public.

To review objectives and targets on a continual basis to

improve environmental performance and its management system.

Therefore, Bahir Dar Textile Share Company shall play its role to

continually improve its environmental management system

performance by involving all stake holders.


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BAHIR DAR TEXTILE SHARE COMPANY IS VERTICALLY INTEGRATED FACTORY

CONSISTS OF:

1. SPINNING PRODUCTION PROCESS

Designed Production capacity Achievable production capacity

Open end 12,000 kg/day Open end 9,375 kg/day Ring line 3,000 kg/day Ring line 1,998 kg/day

Total 15,000 kg/day Total 11,373 kg/day

ROVING MACHINE

RING FRAME MACHINE WINDING

MACHINE COTTON YARN

COTTON

RING LINE MIXER

UNISTORE UNISTORE

CARDING MACHINE

DRAWING MACHINE

OPEN END LINE MIXER

UNICLEAN MACHINE

CARD IDF MACHINE

OPEN END MACHINE

CAGE CONDENSOR CAGE CONDENSOR

UNIFLOC MACHINE


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TYPES OF SPINNING MACHINERIES AND THEIR ORIGIN

Sn Machine Type Qty Model Manufacturing Year Manufacturers Origin Of Machine

1 UNIFLOCK 01 A11 2011 G.C Reiter Switzerland

2 UNICLEAN 01 B-12 2011 G.C Reiter Switzerland

3 UNIMIX 02 B-72 2011 G.C Reiter Switzerland

4 UNISTORE 02 A-79 2011 G.C Reiter Switzerland

5 VISION SHIELD 02 A-79 2011 G.C JOSSI Switzerland

6 CONDENSER 02 A-21 2011 G.C Reiter Switzerland

7 CARD RSB 04 C60H 2011 G.C Reiter Switzerland

8 IDF 04 RSB-Module 2011 G.C Reiter Germany

9 BREAKER DRAW FRAME 01 SB-D45 2012 G.C Reiter Germany

10 FINISHER DRAW FRAME 01 RSB-D45 2012 G.C Reiter Germany

11 OPEN END 06 R923MWR 2011 G.C Reiter Check Republic

12 ROVING FRAME 01 F16 2012 G.C Reiter Switzerland

13 WASTE OPENER 01 B-25 2012 G.C Reiter Switzerland

14 RING FRAME 05 G-35 2012 G.C Reiter Switzerland

15 AUTO-CONER 02 21C 2012 G.C Murata Japan

16 AIR COMPRESSER 02 GA18PFF 2012 G.C ATLAS COPCO Belgium

17 YARN CONDITIONING PLANT 01 200KG ELE-HTG 2012 G.C SIEGER India

18 AIR CONDITIONER STATION 04 Q1.03 2011 G.C LUWA Japan SPINNING QUALITY LAB EQUIPMENT

1 HVI -1000 01 - - USTER -

2 TENSOR RAPID 4 01 - - USTER -

3 MT5/ EVENNESS TESTER 01 - - MASDAN LAB Germany

4 COUNT TESTER LAB 02 - - MASDAN LAB India

5 DIGI TWIST TESTER 01 - - PARAMOUNT India

6 YARN APPEARANCE TESTER 01 - - PARAMOUNT India


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COTTON STORAGE ROOM UNIFLOCK MACHINE (MODEL-A11)

(AUTOMATIC BALE OPENER)

CARD C-60 MACHINE SIX OPEN ENDED MACHINE MODEL-R923

PRODUCE 12 TON YARN PER DAY


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RING MACHINE DURING TRAINING FIVE RING FRAME MACHINES/PRODUCE 3 TON PER DAY

AUTO CONNER MACHINE PRODUCTS FROM 10 TO 40 NE COUNT CONNED YARN


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SPINNING QUALITY CONTROL LABORATORY

EVENNESS TESTER STRENGTH TESTER

COUNT TESTER APPEARANCE TESTER


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2. WEAVING PRODUCTION PROCESS

Design capacity Achievable capacity Somet loom 18,816 m/day Somet loom 13,077 m/day

Picanol loom 32,020 m/day Picanol loom 24,423m/day

WARPING

GREY FABRIC INSPECTION

SOMET

LOOM

PICANOL

LOOM

PICANO

L LOOM

SOMET

LOOM

YARN

GREY FABRIC

SIZING

LOOMS DRAWING


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LIST OF WEAVING MACHINES:

SN. Types Of Machines Qty Model Year Of

Manufactured

Manufacturer Origin Of

Machines

1. WARPING 2 RAMALLUMIN 371 1988 RAMALLUMIN Italy

2. SIZING KARL MAYER 1 DISEGNI PER IL MONTAGGIO 2014 KARL MAYER Italy

3. DRAWING INSTALLATION 1 DELTA 110 2012 STAUBLI France

4. PICANOL 190, 250 58 OMNI PLUS 800 2011 PICANOL Belgium

5. SOMET 190, 280 53 SM93 O16D 1987 SOMET Italy

6. COMPRESSOR 3 2Z275FF 2011 Atlas Copco Belgium

7. AIR CONDITIONING UNITS 3 LUWA 2011 LUWA Switzerland

CONNED YARN INPUT WARPING MACHINE


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SIZING MACHINE WEAVING LOOM ROOM PICANOL MACHINES

WEAVING LOOM ROOM PICANOL MACHINES INSPECTION MACHINE (GREY INSPECTION)


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3. FINISHING AND PROCESSING PRODUCTION PROCESS

Designed process capacity 82,964m2/day Achievable process capacity 56,000m2/day

GREY FABRICS

BLEACHING

WASHING

STENTER

GENERAL

INSPECTION

COLD PAD

BATCH

JIGGER

PRINTING

CALANDERING

BATCHING


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LISTS OF MACHINES IN FINISHING AND PROCESSING

SN Types Of Machines Brand /Company Year Of

Manufactured

Quantities Of

Machines

Origin /Country Of

Machines

1 DE-SIZING MACHINE GOLLER BASIS 2011 01 GERMANY

2 WASHING MACHINE GOLLER BASIS 2011 01 GERMANY

3 PAD ROLL BLEACHING MACHINE JOHANSON 2005 01 GERMANY

4 BTM STENTER ARTOS 2002 01 GERMANY

5 JAMBO JIGGER SWASTIC 2011 02 INDIA

6 PRINTING MACHINE ZIEMER 2005 01 AUSTRIA

7 CALENDAR PAABAT 2011 01 INDIA

8 BOILER COLLIN WALKOM 2013 02 ENGLAND

9 ROLL TO BATCH SWASTIC 2012 01 INDIA

10 BATCH DYING RANGE MACHINE

(COLD PAD) PAROX MOTHER 2005 01 GERMANY


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WASHING MACHINE STENTER MACHINE

DESIGNING MACHINE PRINTING MACHINE (ROTARY) Zimmer


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WASHING AND DRYING MACHINE CALENDARING MACHINE

CHEMICAL LABORATORY


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4. GARMENT PRODUCTION PROCESS

Designed Production capacity Achievable product capacity

10,000 pairs of bed sheets 6,000 pairs of bed sheets

LIST OF GARMENT MACHINES

SN Types of machines Qty Model Manufacturers Origin of machines

1 SINGLE NEEDLE 64 DDL-9000B-SS JUKI CORPORATION Juki Italia

2 OVER LOCK 9 MO-6716S JUKI CORPORATION China

3 BUTTON ATTACH 2 LBH1790S JUKI CORPORATION Japan

4 BUTTON HOLE 2 BE438F JUKI CORPORATION China

5 AUTO SHARPENING CUTTING MACHINE 01 LOCAL MADE - -

6 BALING PRESS MACHINE 01 E20A OLMIC MASTAL Italy

7 DOUBLE FOLDING MACHINE 01 - COMERIO PRIMATEX Milano, Italy

FINISHED FABRIC INSPECTION

CUTTING SEWING

PACKING

FABRIC

LAYING


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GARMENT QUALITY INSPECTION FABRIC SPREADING

SEWING PACKAGING FINISHED PRODUCTS


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PRODUCTION CAPACITY


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100% COTTON MADE HOME TEXTILE PRODUCTS

PROPERTIES PRODUCTS CONSTRUCTION ,GSM and SIZE

Cotton feels soft and nice

against your skin.

Plain woven bed set cotton is

very soft and pleasant to sleep

in and has a pronounced luster

that makes it look beautiful on

your bed.

Cotton cellulose keeps your dry

and confortable all through the

night, because it absorbs and

transforms moisture away and

helps your body maintain a

Comfortable even temperature.

PRINTED BED SHEET CONSTRUCTION : 20X20/24X18

GSM = 135 SIZE

156 cmx230 cm 160 cmx250 cm

170 cmx250 cm 190 cmx250 cm

210cmx250 cm 240 cmx250 cm

QUILT COVER CONSTRUCTION : 20 X 20/ 22x20

GSM = 135

140 cmx220 cm

SIZE 140 cmx200 cm

200cmx220 cm

FLAT SHEET CONSTRUCTION : 20x20/24x18

GSM =135 WIDTH 90-150 cm

PILLOW CASE CONSTRUCTION : 20x20/24x18


FITTED SHEET CONSTRUCTION : 20 X 20 / 24 X 24

GSM = 154 WIDTH 70 cm x195 cm

CANVAS GREY FABRIC CONSTRUCTION : 20/2*8/20 X 16.5

GSM = 275 WIDTH 150-160cm

PLAIN GREY FABRIC CONSTRUCTION : 20 X 20 / 24 X 24

GSM = 154 WIDTH 70 cm x195 cm

TWILL GREY FABRIC CONSTRUCTION : 16 X 12 / 38 X19

GSM = 253 WIDTH 150-160CM

SOLID DYED TWILL FABRIC CONSTRUCTION : 16 x12 / 38 X19

GSM = 253 WIDTH 150-160cm


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100% COTTON MADE HOME TEXTILE PRODUCTS

PROPERTIES PRODUCTS CONSTRUCTION ,GSM and SIZE

Cotton feels soft and nice against your

skin.

Plain woven bed set cotton is very soft

and pleasant to sleep in and has a

pronounced luster that makes it look

beautiful on your bed.

Cotton cellulose keeps your dry and

confortable all through the night,

because it absorbs and transforms

moisture away and helps your body

maintain a Comfortable even

temperature.

ABAY SHEMA

CONSTRUCTION : 20X12/10 X 13

GSM 101 WIDTH 90-160 cm

ABUJEDID

CONSTRUCTION : 14X 14/16 X 12

GSM 128 WIDTH 91 & 150 cm

KUTA

CONSTRUCTION : 20 X 20 /12 X13

GSM 80 WIDTH 91 & 150 cm

MATTRESS COVER

CONSTRUCTION: 20 X 20 / 24 X 18

GSM 135 WIDTH 150 – 210 CM

PLAIN GREY FABRIC CONSTRUCTION : 20x 20/24x18


BLEACHED POPLIN CONSTRUCTION : 20 X 20 / 22 X 20



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WE PRODUCE ACCORDING TO CUSTOMERS AND MARKET NEEDS.

OPEN ENDED YARN

10 TO 21 NE COUNT

RING FRAME YARN

20-40 NE COUNT

REELED YARN

10-40 NE COUNT

STEAMED YARN

PRINTED SHEET 240*250


PRINTED SHEET 190* 250




FLAT SHEET 150* 260

BED SET 200*220

BED SET 140*220

BED SET 140* 200

PILLOW CASE 50*150

PILLOW CASE 45*50

PILLOW CASE 50*70

PILLOW CASE 70*100

CANVAS FABRIC

GREY FABRIC

BLEACHED

POPLIN

DYED POPLIN

DYED TWILL

CUSHION

ABUJEDID 91*27

KUTTA 91*18

ABBEY SHEMA 750*30

KUTTA 150*20

ABUJEDID 150*30

ABBEY SHEMA 150*30

MATTRESS COVER 160*30

OUR PRODUCTS


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PRODUCT DISPLAY (ATTRACTIVE DESIGN WITH EXTRA COMFORT BED SHEET)


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HEALTH AND SAFETY POLICY

Bahir Dar Textile Share Company is committed to providing a healthy and safe work environment for its workers and

preventing occupational illness and injury.

HEALTH CENTER


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EFFLUENT TREATMENT PLANT (CAPACITY 1000M3/DAY)

contents pages...1 uniflock 01 a11 2011 g.c reiter switzerland 2 uniclean 01 b-12 2011 g.c reiter...

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