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Course Catalog 2013 Maximizing productivity today – growing the workforce of tomorrow www.dmgmsuondemand.com

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Page 1: Course Catalog

Course Catalog 2013

Maximizing productivity today – growing the workforce of tomorrow

www.dmgmsuondemand.com

Page 2: Course Catalog

2013

www.DMGMSUonDemand.com 1

` Contents

Who is DMG Mori Seiki University?

Table of

Contents No table of

contents

entries

found.

Contents No table of

contents

entries

found.

3

Manufacturing Education is Our Passion 3

Training Opportunities to Fit Your Situation 4

DMSU Is a NIMS Accredited Institution 5

Our Partnership with Colleges and Universities 6

Course Selection Guides

Contents No table of contents entries found.

ction Guides

7

Course Selection Guides – Mori Seiki 8

Course Selection Guides – DMG 12

Course Descriptions 15

Courses Descriptions – Classroom & Lab 15

Programming & Operation: Instructor-Led 16

Machine Maintenance: Instructor-Led 29

Courses Descriptions – Online 45

EOD Machine Operation: Online 46

EOD Machine Programming: Online 53

AME21TM Advanced Manufacturing Skills 57

BOD Business Skills-on-Demand 58

Course Pricing 59

Course Pricing Please Note: Information contained in this catalog applies to the US market. If there are any questions about specifics relating to another country or region please consult your local DMG / Mori Seiki representative for clarification

59

Course Schedules 73

Course Schedules (Refer to separate insert) 73

Course Registration 75

Registration Information 76

Student Guidelines 78

Local Accommodations & Attractions 79

Hotel Accommodations & Local Attractions – Chicago & Dallas 80

Location Map & Course Start Times – Chicago & Dallas 84

Page 3: Course Catalog

2013

www.DMGMSUonDemand.com 2

Our Vision

DMG Mori Seiki University's mission is to provide our employees, distributors and customers with powerful classroom and distance education solutions that increase innovation, productivity and safety in the manufacturing environment. Our curriculum focuses on both technical and non-technical skill development. Founded in 2006 by DMG / Mori Seiki USA as a corporate training facility, we support the precision, high-technology CNC machine tools, controls and software solutions manufactured and distributed by Mori Seiki and DMG. We serve the Americas with high-quality, instructor-led classes and the global marketplace with third-generation online education. We are dedicated to employing state-of-the-art educational tools and advanced adult learning techniques. DMG Mori Seiki University occupies over 12,000 sq. ft. in the 100,000 sq. ft. DMG / Mori Seiki USA headquarters located in suburban Chicago. Our desire is that every customer has the opportunity to enjoy a learning experience in one of our facilities or in our virtual online world.

Contact Information

DMG Mori Seiki University DMG / Mori Seiki USA 2400 Huntington Blvd.

Hoffman Estates, IL 60192 Tele: (847) 593-5400

Email:

[email protected]

University Website: www.DMGMSUonDemand.com

DMG / Mori Seiki USA Website: www.DMGMoriSeikiUSA.com

DMSU-QR

Visit Our Website

By Scanning the

Code Above

Page 4: Course Catalog

2013

www.DMGMSUonDemand.com 3

Manufacturing Education Is Our Passion

AT DMG / Mori Seiki USA, we understand the ever increasing importance of education As a driving force behind industry innovation, DMG / Mori Seiki USA is responsible for constantly pushing the limits of technological advancement. DMG Mori Seiki University and our colleagues at DMG Academy in Germany have implemented a scientific approach to enhancing the skill levels of our employees, distributors and customers to match the rapid evolution and application of technology. From the nuances of a new machine function to the latest theories in lean manufacturing, companies have access to a wealth of information at DMG Mori Seiki University.

Maintaining the most knowledgeable workforce in the industry is a daunting task The skill shortage is increasing while at the same time manufacturing technology is becoming more complex. As customer and industry demands grow, it is necessary to recruit employees capable of meeting these needs. DMG Mori Seiki University helps guarantee that every position is filled with the most qualified person.

Who is DMG Mori Seiki University? DMG Mori Seiki University was founded in 2006 as a corporate training facility. We deliver the educational needs of DMG / Mori Seiki USA, a supplier of precision, high-technology CNC machine tools. Our modern 12,300 sq. ft. training facility, located within our U.S. Headquarters and Technical Center in suburban Chicago, delivers classroom training for the Americas. Additionally, we deliver online training in nine languages to our global markets. Our educational programs are focused on Mori Seiki and DMG products which include technical and non-technical skill development. We serve the adult workforce needs of our customers, distributors and employees. Our professional staff will maximize your manufacturing skills.

DMG Mori Seiki University does not award degrees like private and public universities. However, students are awarded certificates of completion that formally document their learning achievements. DMG Mori Seiki University provides quality customer educational programs. Check www.DMGMSUonDemand.com for new offerings.

Our revolutionary approach? Blended education. DMG Mori Seiki University uses a strategic educational model. It is based on a triad of blended content and delivery methods. Each educational objective is analyzed to determine the most productive methods. The primary methods include 1) Instructor-Led Classroom, 2) On-the-Job mentoring and 3) Online “Education-On-Demand” (EOD).

Making a Serious Commitment

The success of any endeavor is dependent upon the resources dedicated to its fulfillment. DMG / Mori Seiki USA is committed to developing, obtaining and sustaining the assets necessary to guarantee the success of DMG Mori Seiki University. To ensure consistent, proactive leadership of the university, Rod Jones was selected to serve in the position of Chief Learning Officer. Mr. Jones’ career includes over 30 years of experience in industrial and commercial markets. Fifteen of those years were spent as a noted manufacturing strategy and research consult that worked with hundreds of global machine builders, distributors, contract manufacturers and industry organizations. He holds a bachelor’s degree in engineering and a master’s in applied psychology. Mr. Jones oversees all learning activities at DMG Mori Seiki University’s state-of-the-art learning center in the Chicago suburbs as well as the regional training facilities.

Page 5: Course Catalog

2013

www.DMGMSUonDemand.com 4

Training Opportunities to Fit Your Situation

When a customer orders a new machine tool from DMG / Mori Seiki USA, operator training is provided three ways:

The first step is MSU’s Education-on-Demand (EOD) online training for our popular models. This is a 4 to 8 hour online experience that allows new operators to learn on a safe, virtual machine in a web-based environment.

The second step uses our distributor engineers who use OJT mentoring to teach operators using the customer’s new machine after installation.

The third step utilizes our experienced instructors in a state-of-the-art classroom and learning lab.

Our machine service and maintenance courses use real machines, sub-assemblies and/or simulators where “hands-on” is the norm in teaching skills that are remembered long after class is dismissed. Our facilities boast dedicated CNC training machine tools from 2/3-axis lathes to integrated mill/turn machines and even advanced 5-axis models. Each customer’s situation is different. That’s why we provide training in multiple formats to match your needs.

Online Machine Operation (Pre and Post Machine Installation) Our Education on Demand (EOD) online courses are available on many Mori Seiki and DMG models. Operators and maintenance employees can receive 4 to 8 hours of machine operation education. These interactive courses cover operation of the MAPPS CNC and in most cases, cover other machine functions. Many models qualify for two free seats for 6 months of training. After the initial free 6 months, customers can purchase additional time or seats.

In-Person Machine Operation (During Machine Installation) DMG / Mori Seiki USA distributors provide machine operation training in the customer’s facility during installation. This training will get operators up and running for the first day of production. This training focuses on a hands-on approach to all of the basic machine operational functions for Mori Seiki, DMG, DIXI and Taiyo Koki models.

Classroom & Hands-On Lab (Pre and Post Machine Installation) The University provides a complete schedule of: 1) Machine Operation/Programming and 2) Machine Maintenance classes on DMG and Mori Seiki models at our facilities in Chicago, Dallas, Germany, Italy (Gital) and Switzerland (DIXI). Our expert instructors provide a structured learning process in state-of-the-art facilities using CNC machines, sub-assemblies and simulators along with easy-to-understand training manuals.

Classroom & On-Site – DMG / Mori Seiki Distributors Some DMG / Mori Seiki distributors offer local classroom machine programming training. All of our distributors provide on-site application engineering services which include custom operation and programming assistance. DMG Mori Seiki University can also offer on-site customer training in limited situations.

Online Manufacturing Skills – AME21TM Advanced Manufacturing Skills Through our partnership with AMATROL Incorporated, DMG Mori Seiki University offers a complete curriculum with hundreds of hours of manufacturing skills training for manufacturing employees. Courses are available for machine operators, machinists, assembly workers, programmers, maintenance techs and supervisors. This high-quality, 3rd generation e-learning program was designed by experts to keep students engaged and excited about increasing their productivity. Competency testing is built in so that students and supervisors can track their skill achievement.

Page 6: Course Catalog

2013

www.DMGMSUonDemand.com 5

NIMS-Skills.Org

DMSU is a NIMS Accredited Institution

What is NIMS? NIMS stands for The National Institute for Metalworking Skills (NIMS), a non-profit group which was formed in 1995 by the metalworking trade associations to develop and maintain a globally competitive American workforce. NIMS provides four valuable services to our industry:

1. Sets skills standards for the industry. 2. Certifies individual skills against the standards

(credentials). 3. Accredits training programs that meet NIMS quality

requirements. 4. Provides a competency-based format for

apprenticeship programs. NIMS skill standards are accredited by the American National Standards Institute (ANSI).

Who are NIMS Stakeholders? NIMS has a stakeholder base of over 6,000 metalworking companies. The major trade associations in the industry- the Association for Manufacturing Technology, the National Tooling & Machining Association, the Precision Machine Products Association, the Precision Metalforming Association, and the Tooling and Manufacturing Association have invested over $7.5 million in private funds for the development of the NIMS standards and its credentials. The associations also contribute annually to sustain NIMS operations and are committed to the upgrading and maintenance of the standards.

NIMS Establishes Our Industry’s Skill Standards NIMS has developed skills standards in 24 operational areas covering the breadth of metalworking operations including metalforming (Stamping, Press Brake, Roll Forming, Laser Cutting) and machining ( Machining, Tool and Die Making, Mold Making, Screw Machining, Machine Building and Machine Maintenance, Service and Repair). The Standards range from entry (Level I) to a master level (Level III). All NIMS standards are industry-written and industry-validated, and are subject to regular, periodic reviews under the procedures accredited and audited by ANSI.

NIMS Provides Credentials for Your Employees NIMS certifies individual skills against the national standards. The program requires that the candidate meet both performance and theory requirements. The performance and knowledge examinations are industry-designed and industry-piloted. There are 52 distinct NIMS skill certifications. Industry uses the credentials to recruit, hire, place and promote individual workers. Training programs use the credentials as performance measures of attainment, often incorporating the credentials as completion requirements. The credentials are often the basis for articulation among training programs.

First Machine Tool Builder Accredited by NIMS

After months of planning and execution, DMSU received the coveted NIMS Accreditation. In April 2013, a 3-person audit team arrived on-site to review and verify the months of preparation and testing. They evaluated:

All aspects of our training programs including administrative support

Curriculum

Plant, equipment, tooling and machines

Student and trainee progress

Industry involvement

Instructor qualifications

Safety. As part of the process, all full-time DMSU instructors earned NIMS credentials in the topics they teach. DMSU courses will now help equip employees for their job and NIMS Credentials.

Page 7: Course Catalog

2013

www.DMGMSUonDemand.com 6

Our Partnership with Colleges and Universities

Our Commitment to the Next Generation As a corporate university, DMSU does not offer degrees, but does establish partnerships with degree-based

institutions. As a world leader in CNC machine tool design, manufacture, support and education, we have created

an Educational Partnership Program which allows colleges and universities access to many of our educational

resources.

This formal partnership can be crafted to fit the needs of the school. It offers:

1. Access to our complete library of Education on Demand (EOD) machine operation and programming

online courseware for both Mori Seiki and DMG models.

2. Opportunities for instructors to attend DMG Mori Seiki University’s advanced technology, instructor-led

classes at educational discount rates.

3. Unique school partnerships with our software and CAM partners. This includes our powerful

Manufacturing Suite which includes part program CNC Simulation for Mori Seiki models.

Access to our Educational Partnership Program and EOD online courses can be configured on a student book or

lab fee basis. Contact DMSU to learn how local schools can provide students and instructors with an introduction

to DMG / Mori Seiki’s high-end CNC educational resources.

Page 8: Course Catalog

2013

www.DMGMSUonDemand.com 7

Course Selection Guides

Page 9: Course Catalog

2013

www.DMGMSUonDemand.com 8

● Course Selection Guide—Mori Seiki ...

1. MACHINE PROGRAMMING & OPERATION Page Duration Code

CTX

31

0

eco

line

SL

NL

CAPS for Lathe Programming 16 3 days PGO-CL-103C ● ● ●

CAPS for Machining Centers Programming 16 3 days PGO-CM-103C

Lathe G-Code Programming & Operation CNC 2 & 3 Axis 17 3 days PGO-LA-103C ● ● ●

Machining Center G-Code Programming & Operation 17 3 days PGO-MC-103C

NT Programming & Operation 18 5 days PGO-NT-105C

NTX Programming & Operation (includes NT1000) 18 5 days PGO-NT1-105C

ESPRIT Basic Software - Mori Seiki version 19 5 days PGO-EPB-105C

ESPRIT Advanced Software - Mori Seiki version 19 3 days PGO-EPA-103C

Mori Net Global Client Software – Configuration & Operation 20 1 days PGO-MNG-101C ▲ ▲ ▲

2. MACHINE MAINTENANCE & REPAIR Page Duration Code

CTX

31

0

eco

line

SL

NL

Ladder Diagnostics Troubleshooting - Fanuc 29 2 days MNT-LF-102C ●

Ladder Diagnostics Troubleshooting – Mitsubishi Meldas 720, 730, 750 29 2 days MNT-LM-102C ● ●

Control/Maintenance & Troubleshooting - Mitsubishi 730BM/750BM 30 3 days MNT-CM-103C ●

DuraTurn eco Mechanical Maintenance 30 4 days MNT-DTE-104C ●

NL/NLX Mechanical Maintenance 31 4 days MNT-NLX-104C ●

DuraVertical eco Mechanical Maintenance 32 3 days MNT-DVE-103C

NH Mechanical Maintenance 32 4 days MNT-NH-104C

NHX Mechanical Maintenance 33 4 days MNT-NHX-104C

NMV Mechanical Maintenance 33 4 days MNT-MV-104C

NT Mechanical Maintenance 34 5 days MNT-NT-105C

NTX Mechanical Maintenance (includes NT1000) 34 5 days MNT-NT1-105C

NZ Mechanical Maintenance 34 4 days MNT-NZ-104C

MILLTAP 700 Maintenance 35 2 days MNT-MTPA-102C

3. EOD MACHINE OPERATION (ONLINE) Page Duration Code

CTX

31

0

eco

line

SL

NL

MAPPS IV for Lathes – Universal 46 6.5 hr MSU-040 ● ● ●

MAPPS IV for Vertical Machining Centers – Universal – 10” Screen 46 6.5 hr MSU-041

MAPPS IV for Vertical Machining Centers – Universal – 19” Screen 46 6.5 hr MSU-050

MAPPS IV for Horizontal Machining Centers – Universal 46 6.5 hr MSU-051

CTX 310 ecoline Series Operation (MAPPS IV) [formerly DuraTurn eco] 48 5 hr MSU-042 ●

DuraTurn Series Operation MSX-504 III (MAPPS III) 48 5 hr MSU-022

DuraVertical eco Series Operation (MAPPS IV) 47 4 hr MSU-043

DuraVertical Series Operation MSX-504 III (MAPPS III) 48 4.5 hr MSU-021 ●

NL Series Operation (MAPPS III) 48 5 hr MSU-020

NLX Series Operation (MAPPS IV) 47 6.5 hr MSU-046

NZ Series Operation (MAPPS III) 48 5 hr MSU-030

NZ Series Operation (MAPPS IV) 48 5.5 hr MSU-039

NV Series Operation (MAPPS III) 48 4.5 hr MSU-029

NV Series Operation (MAPPS IV) 48 4.5 hr MSU-038

NVX Series Operation (MAPPS IV) 47 7 hr MSU-048

NMV Series Operation (MAPPS III) 48 5 hr MSU-026

NMV Series Operation (MAPPS IV) 48 5 hr MSU-036

NH Series Operation (MAPPS III) 48 5 hr MSU-023

NH Series Operation (MAPPS IV) 48 5 hr MSU-035

NHX Series Operation (MAPPS IV) 47 7 hr MSU-049

NT Series Integrated Mill Turn Center Operation (MAPPS III) 48 6 hr MSU-027

NT Series Integrated Mill Turn Center Operation (MAPPS IV) 48 6 hr MSU-037

NTX (NT1000) Series Operation (MAPPS IV) 48 6 hr MSU-052

MILLTAP 700 Series Operation (Siemens 840D) 48 5 hr MSU-055

Page 10: Course Catalog

2013

www.DMGMSUonDemand.com 9

... Mori Seiki Continued

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● = Direct Application to the machine model ◎ = Applies to control’s basic features ▲ = Machine requires optional feature

Page 11: Course Catalog

2013

www.DMGMSUonDemand.com 10

● Course Selection Guide—Mori Seiki ...

4. EOD MACHINE PROGRAMMING (ONLINE) Page Duration Code

Du

raT

eco

SL

NL

G Code Programming for Operators – Lathes 53 5 hr MSU-032 ● ● ●

G Code Programming for Operators – Vertical Machining Centers 54 5 hr MSU-033

Introduction to CAPS for Lathes 55 5 hr MSU-028 ● ● ●

Introduction to CAPS for Vertical Machining Centers 56 5 hr MSU-031

Introduction to CAPS for Horizontal Machining Centers 56 5 hr MSU-034

5. AME21TM MANUFACTURING SKILLS (ONLINE) Page Duration Code Du

raT

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AME21TM Manufacturing Skills (100+ courses) – Annual Subscriptions 57 - AME21-12MO ● ● ●

6. BOD BUSINESS ON DEMAND (ONLINE) Page Duration Code Du

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BOD Business Skills on Demand (95 courses) – Annual Subscriptions 58 - BOD-12MO ● ● ●

Page 12: Course Catalog

2013

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X

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● = Direct Application to the machine model ◎ = Applies to control’s basic features ▲ = Machine requires optional feature

Page 13: Course Catalog

2013

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● Course Selection Guide—DMG …

1. MACHINE PROGRAMMING & OPERATION Page Duration Code

CTX

Alp

ha

Be

ta

Gam

ma

Programming Production Lathes Siemens 840D 21 4.5 days PGO-D018-105C

Setup & Operation Production Lathes Siemens 840D 21 3.0 days PGO-D020-103C

Programming, Setup & Operation, with C Axis, ShopTurn 810D 22 3.0 days PGO-D012A-103C

Programming, Setup & Operation, with C/Y Axis, ShopTurn (Milling spindle & sub-spindle) 840D

22 4.5 days PGO-D012B-105C ●

Gital Prog., Setup & Operation, (Speed, Sprint, & MSL models –Fanuc CNC) 25 4.5 days PGO-G099-105C

Programming with DMG Programmer 3D -Turning 26 4.5 days PGO-D049-105C ●

Programming & Operating Siemens 840D (ShopMill) 27 4.5 days PGO-F023-104C

Programming & Operating iTNC Heidenhain 28 4.5 days PGO-F038-105C

Programming & Operating Siemens 840D, DIN-ISO 28 4.5 days PGO-F050-105C

Ultrasonic Series Programming, Setup & Operation 28 4.0 days PGO-F053-104C

CTX 4A Siemens ShopTurn 3G 23 4.5 days PGO-D143-104C ●

CTX TC Siemens ShopTurn 3G 24 4.5 days PG0-D157-105C ●

2. MACHINE MAINTENANCE & REPAIR Page Duration Code

CT

X

Alp

ha

Be

ta

Gam

ma

Gital Sprint 20-8, 42 & MSL (Mech/Elect) 36 4.5 days MNT-GS2042MSL-105C

GMX 400 & Twin 32/42/65/102 – Siemens 840D Powerline (Mech) 37 4.5 days MNT-3041-105C

GMX 400 & Twin 32/42/65/102 – Siemens 840D Powerline (Electrical) 37 4.5 days MNT-3042-105C

CTX Alpha Beta Gamma – Siemens 840D Powerline (Mechanical) 38 4.5 days MNT-3506-105C ●

CTX Alpha Beta Gamma – Siemens 840D Powerline (Electrical) 38 4.5 days MNT-3103-105C ●

DMU monoBLOCK – Heidenhain iTNC 530 (Mech/Elect) 39 4.5 days MNT-F8008/9-105C

DMU monoBLOCK – Siemens HMI Operate Solutionline (Electrical) 40 4.5 days MNT-F8011-105C

DMU duoBLOCK FD – Siemens 840D (Mechanical) 41 4.5 days MNT-F8005-105C

DMU duoBLOCK FD – Siemens 840D (Electrical) 41 4.5 days MNT-F8006-105C

DMU 50 – Siemens 840D Solutionline (Mechanical) 42 4.5 days MNT-5026-105C

DMU 50 – Siemens 840D Solutionline (Electrical) 42 4.5 days MNT-5027-105C

Siemens General Control Maintenance 43 4.5 days MNT-9999-105C ◎

Heidenhain General Control Maintenance 44 4.5 days MNT-1028-105C

3. EOD MACHINE OPERATION (ONLINE) Page Duration Code

CT

X

Alp

ha

Be

ta

Gam

ma

Siemens Operation for Lathes – Universal 49 5 hours MSU-044 ◎

Siemens Operation for Machining Centers – Universal 50 5 hours MSU-045

DMU 50/70 - Series Operation (Siemens 840D) 51 6 hours MSU-047

DMC 125 FD db Machine Operation 51 6 hours MSU-058

CTX TC Series Operation 52 6 hours MSU-056 ●

5. AME21TM MANUFACTURING SKILLS (ONLINE) Page Duration Code

CT

X

Alp

ha

Be

ta

Ga

mm

a

AME21TM Manufacturing Skills (100+ courses)– Annual Subscriptions 57 - AME21-12MO ●

6. BOD BUSINESS ON DEMAND (ONLINE) Page Duration Code

CT

X

Alp

ha

Be

ta

Gam

ma

BOD Business Skills on Demand (95 courses) – Annual Subscriptions 58 - BOD-12MO ●

Page 14: Course Catalog

2013

www.DMGMSUonDemand.com 13

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● = Direct Application to the machine model ◎ = Applies to control’s basic features ▲ = Machine requires optional feature

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Notes

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Course Descriptions – Classroom & Lab

Page 17: Course Catalog

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Programming & Operation: Instructor-Led

● PGO-CL-103C Mori Seiki CAPS for Lathe Programming (All Mori Seiki lathe models with MAPPS/CAPS CNC)

Who Should Attend? - Machinists - Operators - Programmers - Setup Technicians - Manufacturing Engineers

Prerequisites: - MAPPS control operation - Basic turning principles - Basic milling principles - Machine tool safety - Safety glasses

Course Description: Classroom – Programmers and operators of CNC machines will learn: Tool File and registration

Inputting information

Defining machine processes

Create turning, grooving, threading, drilling

Milling, pocketing, contouring for 3 and 4 axis

Part transfer

DXF import option

Explanation of CAPS parameter settings

Class exercises

Programming Manual and examples to keep

Length: - 3 days

Class Size: - 8 Students

Location: - Charlotte - Chicago - Dallas - Sacramento

● PGO-CM-103C Mori Seiki CAPS for Machining Center Programming (All Mori Seiki machining center models with MAPPS/CAPS CNC)

Who Should Attend? - Machinists - Operators - Programmers - Setup Technicians - Manufacturing Engineers

Prerequisites: - MAPPS control operation - Basic turning principles - Basic milling principles - Machine tool safety - Safety glasses

Course Description: Classroom – Programmers and operators of CNC machines will learn: Tool File and registration

Inputting information

Defining machine processes

Create 2D contour, pocketing, drilling

Milling, pocketing, contouring for 2.5D

DXF import option

Explanation of CAPS parameter settings

Class exercises

Programming Manual and examples to keep

Length: - 3 days

Class Size: - 8 Students

Location: - Charlotte - Chicago - Dallas

- Sacramento

Page 18: Course Catalog

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Programming & Operation: Instructor-Led

● PGO-LA-103C Mori Seiki Lathe G-Code Programming & Operation 2 & 3 Axis (All Mori Seiki 2 & 3 axis lathe models with MAPPS CNC)

Who Should Attend? - Machinists - Operators - Programmers - Setup Technicians - Manufacturing Engineers

Prerequisites: - CNC control operation - Basic turning principles - Basic milling principles - Machine tool safety - Safety glasses

Machine: - Classroom/lab machine

model will vary based on availability

Course Description: Classroom – Programmers and operators of CNC Lathes will learn: Machine axis and coordinate system

G, M, S, T, and F codes and functionality

Canned cycles overview

Axes covered: X, Z and C

Program format and structure

Program a complete part (class project)

MAPPS Control navigation

Set up and run class project

Class exercises

Programming Manual and examples to keep

Optional training day upon request: Y axis, sub-spindle

Length: - 3 days

Class Size: - 8 Students

Location: - Chicago

- Dallas

● PGO-MC-103C Mori Seiki Machining Center G-Code Programming & Operation (All Mori Seiki machining center models with MAPPS CNC)

Who Should Attend? - Machinists - Operators - Programmers - Setup Technicians - Manufacturing Engineers

Prerequisites: - CNC control operation - Basic turning principles - Basic milling principles - Machine tool safety - Safety glasses

Machine: - Classroom/lab machine

model will vary based on availability

Course Description: Classroom – Programmers and operators of CNC machining centers will learn: Machine axis and coordinate system

G, M, S, T, and F codes and functionality

Canned cycles overview

Program format and structure

Program a complete part (class project)

MAPPS Control navigation

Set up and run class project

Class exercises

Programming Manual and examples to keep

Length: - 3 days

Class Size: - 8 Students

Location: - Chicago

- Dallas

Page 19: Course Catalog

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Programming & Operation: Instructor-Led

● PGO-NT-105C Mori Seiki NT Programming & Operation (Mori Seiki NT3000, 4000, and 5000 series)

Who Should Attend? - Machinists - Operators - Programmers - Setup Technicians - Manufacturing Engineers

Prerequisites: - CNC control operation - Basic turning principles - Basic milling principles - Machine tool safety - Steel toe shoes - Safety glasses

Machine: - Classroom/lab NT

machine model will vary based on availability

Course Description: Classroom – Programmers and operators of CNC integrated machines will learn: Machine axis and coordinate system

G, M, S, T, and F codes and functionality

Multi-head programming

Programming with B axis

Part program methodology

Canned cycles overview

Program format and structure

Program a complete part (class project)

MAPPS Control navigation

Set up and run class project

Demonstration & explanation of CAPS & ESPRIT functionality

Class exercises

Programming Manual and examples to keep

Length: - 5 days

Class Size: - 6 Students

Location: - Chicago

- Dallas

● PGO-NT1-105C Mori Seiki NTX Programming & Operation (Mori Seiki NT1000 and NTX1000 machine model)

Who Should Attend? - Machinists - Operators - Programmers - Setup Technicians - Manufacturing Engineers

Prerequisites: - CNC control operation - Basic turning principles - Basic milling principles - Machine tool safety - Steel toe shoes - Safety glasses

Machine: - Classroom/lab NTX

machine model will vary based on availability

Course Description: Classroom – Programmers and operators of CNC integrated machines will learn: Machine axis and coordinate system

G, M, S, T, and F codes and functionality

Multi-head programming

Programming with B/W axis

Part program methodology

Canned cycles overview

Program format and structure

Program a complete part (class project)

MAPPS Control navigation

Set up and run class project

Demonstration & explanation of CAPS & ESPRIT functionality

Class exercises

Programming Manual and examples to keep

Length: - 5 days

Class Size: - 6 Students

Location: - Chicago

- Dallas

Page 20: Course Catalog

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Programming & Operation: Instructor-Led

● PGO-EPB-105C ESPRIT Basic Software Mori Seiki Version (Mori Seiki NT, NZ, NZL, NH, NMH, NMV, NVD, DHP, JIG, NV models)

Who Should Attend? - Programmers - Operators - Manufacturing Engineers

Prerequisites: - Basic turning principles - Basic milling principles - Machine tool safety - Safety glasses

Course Description: Classroom – Programmers and operators of CNC machines will learn the basics of creating and modifying ESPRIT 2D CAD data.

How to create and modify machining features

How to create SolidMill, SolidTurn and Solid Mill

Turn machining operations

Machine setups

Work planes

Generating NC code

Simulation

Work coordinates

How to create milling and turning tools

Part transfers and synchronization of operations in multi-spindle turning environments

Mori Seiki Add-In functions

Length: - 5 days

Class Size: - 8 Students

Note: - Bring a USB

memory stick for take home files

Location: - Charlotte - Chicago - Dallas - Sacramento

● PGO-EPA-103C ESPRIT Advanced Software Mori Seiki Version (Mori Seiki NT, NZ, NZL, NH, NMH, NMV, NVD, DHP, JIG, NV models)

Who Should Attend? - Programmers - Manufacturing Engineers

Prerequisites: - Completion of “ESPRIT

Basic Software” course # PGO-EPB-105C

- Advanced turning principles

- Advanced milling principles

- Machine tool safety - Safety glasses

Course Description: Classroom – Programmers of CNC machines will build their knowledge of the Mori Seiki Embedded ESPRIT software to advance into multi-axis milling and mill-turn applications.

SolidMill FreeForm for 3-axis milling

SolidMill Mold 5-Axis for multi-axis milling

The process for milling complex surfaces

The process for programming a mill-turn part

High speed roughing

Length: - 3 days

Class Size: - 8 Students

Note: - Bring a USB

memory stick for take home files

Location: - Charlotte - Chicago - Dallas - Sacramento

Page 21: Course Catalog

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Programming & Operation: Instructor-Led

● PGO-MNG-101C Mori Net Global Client Software Configuration & Operation (All Mori Seiki machines with MAPPS CNC that are integrated with Mori Net Global)

Who Should Attend? - Programmers - Operators - Manufacturing Engineers - Plant Management - Information Technology

Prerequisites: - Microsoft Windows

knowledge - Machine tool safety - Safety glasses

Machine/Simulators: - Classroom/lab will utilize

simulators

Course Description: Classroom – Programmers, operators and supervisors will learn how to set-up and operate Mori Net Global Client edition.

Configuration of software using “Administration”

Installation & startup

Selecting programs

Customizing floor plans

User permissions and operation

Length: - 1 day

Class Size: - 6 Students

Location: - Chicago - Dallas

Page 22: Course Catalog

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Programming & Operation: Instructor-Led

● PGO-D018-105C DMG Programming of Production Lathes Siemens 840D (Twin, GMX models)

Who Should Attend? - Machinists - Operators - Programmers - Setup Technicians - Manufacturing Engineers

Prerequisites: - CNC control operation - Basic turning principles - Basic milling principles - Machine tool safety - Safety glasses

Machine: - Classroom/lab machine

model will vary based on availability

Course Description: Classroom - Programmers and operators of CNC Lathes will learn:

Machine assembly, structural program design, machining programs, sub-program technology

Operating modes of the Siemens 840D, basic geometry functions, tool parameters,

GILDEMIESTER and Sinumeric cycles, RG parameters, GILDEMEISTER structural programs

Programming of the C-axis, slide synchronization, programming the Y axis, data input & output

Length: - 4.5 days

Class Size: - 8 Students

Location: - Chicago

- Germany

● PGO-D020-103C DMG Setup & Operation Production Lathes Siemens 840D (Twin, GMX models)

Who Should Attend? - Machinists - Operators - Programmers - Setup Technicians - Manufacturing Engineers

Prerequisites: - CNC control operation - Basic turning principles - Basic milling principles - Machine tool safety - Safety glasses

Machine: - Classroom/lab machine

model will vary based on availability

Course Description: Classroom - Programmers and operators of CNC Lathes will learn:

Machine design, control setup, keyboard assignments, parameter input, determining zero points

Assembly and application of GILDEMEISTER structural program, machine setup, synchronization, working in AUTOMATIC

Re-entry into the program, program optimization, tool correction, data input and output, preventative maintenance

Length: - 3 days

Class Size: - 8 Students

Location: - Chicago

- Germany

Page 23: Course Catalog

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Programming & Operation: Instructor-Led

● PGO-D012A-103C* DMG Programming, Setup & Operation with C Axis ShopTurn Siemens 810D (CTX eco models)

Who Should Attend? - Machinists - Operators - Programmers - Setup Technicians - Manufacturing Engineers

Prerequisites: - CNC control operation - Basic turning principles - Basic milling principles - Machine tool safety - Steel toe shoes - Safety glasses

Machine: - Classroom/lab machine

model will vary based on availability

Course Description: Classroom – Programmers and operators of CNC Lathes will learn:

Machine and workpiece coordinates, machine assembly, tool setup, program header, contour description, contour turning, contour elements, zero offsets, sub-programs, computational functions

Data protection, power-on routine, MDI (Manual Data Input), machine assembly, clamping devices, tools

Program entry, tool exchange point, simulation and optimization, part insertion and processing, tool correction, allocation of tools in the machine, preventative maintenance, working with driven tools, C axis

* PGO-D012A-103C comprises the first three days of PGO-D012B-105C shown below

Length: - 3 days*

Class Size: - 8 Students

Location: - Chicago

- Germany

● PGO-D012B-105C DMG Programming, Setup & Operation with C/Y Axis (milling spindle, sub spindle) ShopTurn - Siemens 840D (CTX Alpha, Beta, & Gamma models)

Who Should Attend? - Machinists - Operators - Programmers - Setup Technicians - Manufacturing Engineers

Prerequisites: - CNC control operation - Basic turning principles - Basic milling principles - Machine tool safety - Steel toe shoes - Safety glasses

Machine: - Classroom/lab machine

model will vary based on availability

Course Description: Classroom – Programmers and operators of CNC Lathes will learn:

Machine and workpiece coordinates, machine assembly, tool setup, program header, contour description, contour turning, contour elements, zero offsets, sub-programs, computational functions

Data protection, power-on routine, MDI (Manual Data Input), machine assembly, clamping devices, tools

Program entry, tool exchange point, simulation and optimization, part insertion and processing, tool correction, allocation of tools in the machine, preventative maintenance, working with driven tools, C axis, Y axis

Length: - 4.5 days

Class Size: - 8 Students

Location: - Chicago

- Germany

Page 24: Course Catalog

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Programming & Operation: Instructor-Led

● PGO-D143-104C DMG CTX 4A Siemens ShopTurn 3G

Who Should Attend? - Operators - Programmers

Prerequisites: - Solid foundation in CNC

lathe technology & programming

- Machine tool safety - Steel toe shoes - Safety glasses

Machine: - Classroom/lab machine

model will vary based on availability

Course Description: Classroom – Programmers and operators of CNC Machines will learn about:

Machine design

Program header

Contour description, contour turning, burring, thread turning, inside machining

Calculation functions

Programming of the counter spindle

Zero point offsets

Tool changer point, tools input, tool management

Simulation

Milling and drilling cycles

Programming exercises

Complete machining turning and milling

Keyboard layout

Parameter Input

Determination of zero points, machine setup, standard workpiece setup, run-in procedure with and without part tool corrections, insights and DIN/ISO programming (ProgramGuide)

Length: - 4.5 days

Class Size: - 8 Students

Location: - Chicago

- Germany

Page 25: Course Catalog

2013

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Programming & Operation: Instructor-Led

● PGO-D157-105C DMG CTX TC Siemens ShopTurn 3G

Who Should Attend? - Machinists - Operators - Programmers - Setup Technicians - Manufacturing Engineers

Prerequisites: - CNC control operation - Basic turning principles - Basic milling principles - Machine tool safety - Steel toe shoes - Safety glasses

Machine: - Classroom/lab machine

model will vary based on availability

Course Description: Complete machining turning and milling including 4 Axis

machining, inside machining, milling and drilling cycles

Machining programs, Program SYNC, a concept, design, setup and resumption including programming exercises

Standard work piece setup

Selection and setup of clamping devices

Structure program design (single/dual channel)

Startup procedure, keyboard layout and manual operation and slide traverse

Program optimization, sub programs

Spindle programs, set up and adjustment of a lower spindle

Basic geometry functions

Tool Parameters and corrections

Run in procedures

GILDEMEISTER and Siemens cycles including Siemens 840D Operating mode and RG parameters

Zero points, offsets and additive zero point offset

Programming of the C-Axis, Y Axis

Transformations (frame assignment)

Turning operations and changing the B-axis in the machine program

Setup and use of a neutral tool slanted position of the B-axis TOWWCS and TWOSTD

ATRANS and AROT

Tool changer point, change over, changeover channel 2

Tool Coordinate System,tool management, Simulation and optimization tool input including HSK tools

Kinematics and corrections to the B-axis

Insight into DIN/ISO programming

Calculations functions

Length: - 5 days

Class Size: - 6 Students

Location: - Chicago

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Programming & Operation: Instructor-Led

● PGO-G099-105C DMG Gital Programming, Setup & Operation, 20-8, 42 & MSL (Speed, Sprint, & MSL models – Fanuc CNC)

Who Should Attend? - Set-up Technicians - Machinists - Operators

Prerequisites: - Fanuc control operation - Solid foundation in CNC

lathe technology & programming

- Machine tool safety - Steel toe shoes - Safety glasses

Options: - Tool monitoring - Sister tool

Machine: - Classroom/lab machine

model will vary based on availability

Course Description: Classroom – Set-up specialist and operators of Gital CNC Machines will learn about:

Machine axes location

Function of the keys on the control panel

Collets adjustment

Bushing adjustment (only for Speed line)

Overview Custom pages (Gital pages)

Machine zero point , Slides zero point, Tool measurement of: Path1 – Path2 and where are present Path3 & Path4

Notion of “Swiss turning philosophy and rules” (only for Speed line)

Programming of a part proposed by the trainer

Program Editor (insert, alter, delete)

Testing of the program using the options enable/disable on each Path

Offset and thermal compensation

Skip block, optional stop, general folder management

Length: - 4.5 days

Class Size: - 6 Students

Location: - Chicago

- Italy

Page 27: Course Catalog

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Programming & Operation: Instructor-Led

● PGO-D049-105C DMG Programming with DMG Programmer 3D - Turning (CTX Alpha, CTX Gamma, Twin & GMX models)

Who Should Attend? - Machinists - Operators - Programmers - Setup Technicians - Manufacturing Engineers

Prerequisites: - CNC control operation - Solid computer

knowledge - Basic turning principles - Basic milling principles - Machine tool safety - Steel toe shoes - Safety glasses

Machine: Classroom/lab machine model will vary based on availability

Course Description: Classroom - Programmers and operators of CNC Machines will learn about:

Program management

Structure of DMG Programmer 3D Turning according to Gildemeister structural programming

Programming syntax

Tool management

Input parameters for clamping devices, work offsets & transfer position

Object simulation

Generation of machine programs

Tool setup

Description of raw workpiece contour

B-axis machining, Y axis machining

Pinchturning

Introduction to CAD/CAM

Mill applications with CAD/CAM

Transmit

Cylinder interpolation

Export/Import of DMG Programmer 3D Turning and ISO-format

Length: - 4.5 days

Class Size: - 6 Students

Location: - Chicago

- Germany

Page 28: Course Catalog

2013

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Programming & Operation: Instructor-Led

● PGO-F023-104C DMG Programming & Operating, ShopMill – Siemens 840D (DMC U, DMC H, DMU 50, DMU mono, duo, FD, P, evo, HSC, & DMF models)

Who Should Attend? - Machinists - Operators - Programmers - Setup Technicians - Manufacturing Engineers

Prerequisites: - CNC control operation - Basic turning principles - Basic milling principles - Machine tool safety - Steel toe shoes - Safety glasses

Machine/Simulator: - Classroom/lab machine

model or simulator will vary based on availability

Course Description: Classroom - Programmers and operators of CNC Milling Machines will learn:

Machine control operations

Program tool management

Program generation in ShopMill dialogue

Path correction

Contour clearing

Zero offsets, reflecting, scaling

Coordinate turning

Zero point memory

Sub program technology

Introduction to contour drag computation

Program part repetition

Drilling and milling cycles

Data transfer

Tool changer

Milling and drilling of practice parts

Length: - 4.5 days

Class Size: - 8 Students

Location: - Chicago

- Germany

● PGO-F038-105C DMG Programming & Operating, iTNC Heidenhain (DMC U, DMC H, DMU 50, DMU mono, duo, FD, P, evo, HSC, & DMF models)

Who Should Attend? - Machinists - Operators - Programmers - Setup Technicians - Manufacturing Engineers

Prerequisites: - CNC control operation - Basic turning principles - Basic milling principles - Machine tool safety - Steel toe shoes - Safety glasses

Machine/Simulator: - Classroom/lab machine

model or simulator will vary based on availability

Course Description: Classroom - Programmers and operators of CNC Milling Machines will learn about:

Heidenhain plain text program

Machine control operation

Tool correction

Polar coordinates

Cycles for drilling and milling, conversion cycles for coordinates

Program management

Tool management

Data transfer

Zero points, reflecting, turning and scaling,

Introduction of contour programming with free contour programming, contour pocket

Tool changer explanation

Data management

Milling and drilling of practice parts

Length: - 4.5 days

Class Size: - 8 Students

Location: - Chicago

- Germany

Page 29: Course Catalog

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Programming & Operation: Instructor-Led

● PGO-F050-104C DMG Programming & Operation – Siemens 840D DIN-ISO (DMC U, DMC H, DMU 50, DMU duo, FD, P, evo, HSC, DMF & Ultrasonic models)

Who Should Attend? - Machinists - Operators - Programmers - Setup Technicians - Manufacturing Engineers

Prerequisites: - CNC control operation - Basic turning principles - Basic milling principles - Machine tool safety - Steel toe shoes - Safety glasses

Machine/Simulator: - Classroom/lab machine

model or simulator will vary based on availability

Course Description: Classroom - Programmers and operators of CNC Milling Machines will learn:

Machine / control operations

Program management

Program generation and optimization

Tool management

Path correction

Contour programming

Frames (Zero offset, reflecting and scaling)

Sub-program technology

Program part repetition

Drilling and milling cycles

Data transfer

Length: - 4 days

Class Size: - 8 Students

Location: - Chicago

- Germany

● PGO-F053-104C DMG Programming & Operation – Ultrasonic Series (Ultrasonic)

Who Should Attend? - Machinists - Operators - Programmers - Setup Technicians - Manufacturing Engineers

Prerequisites: - CNC control operation - Basic turning principles - Basic milling principles - Machine tool safety - Steel toe shoes - Safety glasses

Machine/Simulator: - Classroom/lab machine

model or simulator will vary based on availability

Course Description: Classroom - Programmers and operators of CNC Milling Machines will learn:

Machine / control operations

Program management

Program generation and optimization

Tool management

Drilling and milling cycles

Data transfers

Swivel Planes

Drilling and milling on slanted surfaces with various angles

Length: - 4 days

Class Size: - 8 Students

Location: - Chicago

- Germany

Page 30: Course Catalog

2013

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Machine Maintenance: Instructor-Led

● MNT-LF-102C Fanuc Ladder Troubleshooting (SL, DuraVert, DuraTurn, NV, NH, NZ, NMV, NT, NVL, NVD, NTX1000)

Who Should Attend? - Maintenance Techs

Prerequisites: - Basic PLC ladder

knowledge - Industrial safety practices - Steel toe shoes - Safety glasses

Course Description: Classroom & Lab – Maintenance technicians will learn:

Learn PLC addressing-functions and machine electrical hardware

Work thru machine problems using device addressing on machine

Perform axis zero return and related parameter settings

Perform hands-on electrical and PLC trouble shooting exercises on machine

Have discussion of PLC programming types which include Instruction list, Statement list, Block diagram, and Structured Text programming with program variable declaration including structures and arrays.

Troubleshoot machine problems using PLC diagnostics on machines or simulators

Set parameters and save parameter files

Length: - 2 days

Class Size: - 6 Students

Location: - Chicago - Dallas

● MNT-LM-102C Mitsubishi Ladder Troubleshooting – Meldas 720, 730, 750 (NL, NLX, DuraTurn, DuraVert eco, NVX, NHX, NZL, CL)

Who Should Attend? - Maintenance Techs

Prerequisites: - Basic PLC ladder

knowledge - Industrial safety practices - Steel toe shoes - Safety glasses

Machine/Simulator: - Classroom/lab machine

will be a Mori Seiki NL model or simulator

Course Description: Classroom & Lab – Maintenance technicians will learn:

Perform exercises with logic truth table fundamentals using Boolean functions

Learn PLC addressing-functions and machine electrical hardware

Work thru machine problems using device addressing on machine

Perform axis zero return and related parameter settings

Perform hands-on electrical and PLC trouble shooting exercises on machine

Have discussion of PLC programming types which include Instruction list, Statement list, Block diagram, and Structured Text programming with program variable declaration including structures and arrays.

Troubleshoot machine problems using PLC diagnostics on machines or simulators

Set parameters and save parameter files

Length: - 2 days

Class Size: - 6 Students

Location: - Chicago

- Dallas

Page 31: Course Catalog

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Machine Maintenance: Instructor-Led

● MNT-CM-103C Mitsubishi Control Maintenance & Troubleshooting – 730BM/750BM (DuraTurn eco, DuraVertical eco, NLX, NZL, NVX, NHX)

Who Should Attend? - Maintenance Techs

Prerequisites: - Basic PLC ladder

knowledge - Industrial safety practices - Steel toe shoes - Safety glasses

Machine/Simulator: - Classroom/lab machine

model or simulator will vary based on availability

Course Description: Classroom & Lab – Maintenance technicians will learn:

System screen navigation

Mitsubishi PCB Hardware Identification

Control backup data information

User PLC Information

MDS Drive System

Perform hands-on electrical and PLC trouble shooting exercises on machine

Troubleshoot machine problems using PLC diagnostics on machines or simulators

Length: - 3 days

Class Size: - 6 Students

Location: - Charlotte - Chicago - Dallas - Sacramento

● MNT-DTE-104C DuraTurn eco Mechanical Maintenance (Mori Seiki DuraTurn eco models)

Who Should Attend? - Maintenance Techs

Prerequisites: - Basic mechanical

knowledge - Gauges and instruments - Industrial safety practices - Steel toe shoes - Safety glasses

Machine/Simulator: - Classroom/lab machine

model or simulator will vary based on availability

Course Description: Classroom & Lab – Maintenance technicians will learn:

Hands-on examples utilize Mori Seiki machines or simulators

Perform mechanical head stock alignment

Align main spindle to tail stock

Review main spindle removal and replacement procedures

Perform axial alignment of turret tool post

Perform hands-on alignment of rotary milling motor orient position

Review ball screw elongation formula and calculations

Perform hands-on adjustment of turret alignment to X axis

Length: - 4 days

Class Size: - 6 Students

Note: - Participation may

require lifting up to 50lb and heavy mechanical duties such as use of torque wrench to 100ft/lb

Location: - Chicago

Page 32: Course Catalog

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Machine Maintenance: Instructor-Led

● MNT-NLX-104C NL/NLX Mechanical Maintenance (All Mori Seiki NL and NLX models)

Who Should Attend? - Maintenance Techs

Prerequisites: - Basic mechanical

knowledge - Gauges and instruments - Industrial safety practices - Steel toe shoes - Safety glasses

Machine/Simulator: - Classroom/lab machine

model or simulator will vary based on availability

Course Description: Classroom & Lab – Maintenance technicians will learn:

Hands-on examples utilize Mori Seiki machines, subassemblies or simulators

Perform mechanical head stock alignment

Align main spindle to B axis tail stock

Review main spindle removal and replacement procedures

Perform axial alignment of turret tool post

Perform hands-on alignment of rotary milling motor and orient position

Review ball screw elongation formula and calculations

Perform hands-on adjustment of turret alignment to X axis

Perform machine zero returns

Set parameters and save parameter files

Length: - 4 days

Class Size: - 6 Students

Note: - Participation may

require lifting up to 50lb and heavy mechanical duties such as use of torque wrench to 100ft/lb

Location: - Chicago

Page 33: Course Catalog

2013

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Machine Maintenance: Instructor-Led

● MNT-DVE-103C DuraVertical eco Mechanical Maintenance (Mori Seiki DuraVertical eco models)

Who Should Attend? - Maintenance Techs

Prerequisites: - Basic mechanical

knowledge - Gauges and instruments - Industrial safety practices - Steel toe shoes - Safety glasses

Machine/Simulator: - Classroom/lab machine

model or simulator will vary based on availability

Course Description: Classroom & Lab – Maintenance technicians will learn:

Hands-on examples utilize Mori Seiki machines, subassemblies or simulators

Check mechanical adjustments

Check main spindle to table geometry

Review main spindle removal and replacement procedures

Review ball screw replacement, stretch process

Review magazine and ATC alignments

Review table geometry and accuracy results

Perform ATC recovery

Perform magazine manual operation

Length: - 3 days

Class Size: - 6 Students

Note: - Participation may

require lifting up to 50lb and heavy mechanical duties such as use of torque wrench to 100ft/lb

Location: - Chicago

● MNT-NH-104C NH Mechanical Maintenance (All Mori Seiki NH DCG models)

Who Should Attend? - Maintenance Techs

Prerequisites: - Basic mechanical

knowledge - Gauges and instruments - Industrial safety practices - Steel toe shoes - Safety glasses

Machine/Simulator: - Classroom/lab machine

model or simulator will vary based on availability

Course Description: Classroom & Lab – Maintenance technicians will learn:

Perform exercises using monitor mode to adjust twin ball screws on a DCG machine

Perform hands-on procedure of finding zero return position for all axis using axis travel diagrams

Perform hands-on parameter setting procedures for setting X, Y, and Z machine home positions

Check and adjust parameters for axis position of tool changer unit

Hands-on disassembly of 4th axis table unit including removal of armature

Hands-on replacement of seals in armature and 4th axis rebuild complete

Learn how to trouble shoot and adjust the pallet seating switch

Review magazine and ATC alignments

Length: - 4 days

Class Size: - 6 Students

Note: - Participation may

require lifting up to 50lb and heavy mechanical duties such as use of torque wrench to 100ft/lb

Location: - Chicago

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Machine Maintenance: Instructor-Led

● MNT-NHX-104C NHX Mechanical Maintenance (Mori Seiki NHX model)

Who Should Attend? - Maintenance Techs

Prerequisites: - Basic mechanical

knowledge - Gauges and instruments - Industrial safety practices - Steel toe shoes - Safety glasses

Machine/Simulator: - Classroom/lab machine

model or simulator will vary based on availability

Course Description: Classroom & Lab – Maintenance technicians will learn:

Perform hands-on procedure of finding zero return position for all axis using axis travel diagrams

Perform hands-on parameter setting procedures for setting X, Y, and Z machine home positions

Check and adjust parameters for axis position of tool changer unit

Hands-on disassembly of 4th axis table unit including removal of armature

Hands-on replacement of seals in armature and 4th axis rebuild complete

Learn how to trouble shoot and adjust the pallet seating switch

Review magazine and ATC alignments

Length: - 4 days

Class Size: - 6 Students

Note: - Participation may

require lifting up to 50lb and heavy mechanical duties such as use of torque wrench to 100ft/lb

Location: - Chicago

● MNT-MV-104C NMV Mechanical Maintenance (All Mori Seiki NMV models)

Who Should Attend? - Maintenance Techs

Prerequisites: - Basic mechanical

knowledge - Gauges and instruments - Industrial safety practices - Steel toe shoes - Safety glasses

Machine/Simulator: - Classroom/lab machine

model or simulator will vary based on availability

Course Description: Classroom & Lab – Maintenance technicians will learn:

Perform exercises using monitor mode to adjust twin ball screws on a DCG machine

Learn how to mechanically adjust C axis table for center line of the B axis to center line of the C axis

Learn how to check parallelism between table surface and the XZ axis motion

Perform hands-on squareness tests between the spindle axis and adjoining axis perpendicularity

Perform all hands-on checking of axis parallelism, perpendicularity, and linearity to accuracy specification

Check axis position and tool changer function on machine

Learn how to mechanically adjust X and Y axis parallelism, and perpendicularity to X-Z and Y-Z of spindle

Length: - 4 days

Class Size: - 6 Students

Note: - Participation may

require lifting up to 50lb and heavy mechanical duties such as use of torque wrench to 100ft/lb

Location: - Chicago

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Machine Maintenance: Instructor-Led

● MNT-NT-105C NT Mechanical Maintenance (All Mori Seiki NT3000, 4000, 5000 models)

Who Should Attend? - Maintenance Techs Prerequisites: - Basic mechanical

knowledge - Gauges and instruments - Industrial safety practices - Steel toe shoes - Safety glasses

Machine/Simulator: - Classroom/lab machine

model or simulator will vary based on availability

Course Description: Classroom & Lab – Maintenance technicians will learn:

Perform exercises using monitor mode to adjust twin ball screws on a DCG machine

Learn how to read B axis alignment charts for adjusting tool spindle on B axis

Perform tool spindle unit replacement

Perform hands-on alignment of tool change position

Perform hands-on main spindle to A axis spindle synchronization for adjusting spindle center line

Check X axis zero return position of tool spindle to center of rotation for B axis

Perform hands-on mechanical adjustment of B axis rotary liners

Learn how to check and align machine

Perform turret and milling unit alignments

Set parameters and save parameter files

Length: - 5 days

Class Size: - 6 Students

Note: - Participation may

require lifting up to 50lb and heavy mechanical duties such as use of torque wrench to 100ft/lb

Location:

- Chicago

● MNT-NZ-104C NZ Mechanical Maintenance (All Mori Seiki NZ models)

Who Should Attend? - Maintenance Techs

Prerequisites: - Basic mechanical

knowledge - Gauges and instruments - Industrial safety practices - Steel toe shoes - Safety glasses

Machine/Simulator: - Classroom/lab machine

model or simulator will vary based on availability

Course Description: Classroom & Lab – Maintenance technicians will learn:

Perform exercises using monitor mode to adjust twin ball screws on X2 axis

Learn how to read X and Z axis travel diagrams for setting X and Z axis zero return position

Perform hands-on mechanical alignment of Turret tool post and axial position

Learn procedure for setting turret zero position of turret motor

Learn to align main spindle to A axis spindle synchronization for checking and aligning to spindle center line

Learn how to perform head stock alignment

Learn how to perform spindle unit removal and replacement on machine

Length: - 4 days

Class Size: - 6 Students

Note: - Participation may

require lifting up to 50lb and heavy mechanical duties such as use of torque wrench to 100ft/lb

Location: - Chicago

Machine Maintenance: Instructor-Led

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Machine Maintenance: Instructor-Led

● MNT-MTPA-102C

MillTap 700 Mechanical Maintenance

Who Should Attend? - Maintenance Techs Prerequisites: - Basic mechanical

knowledge - Gauges and

instruments - Industrial safety

practices - Steel toe shoes - Safety glasses Models & Controls: - iTNC 530

Course Description: Classroom & Lab – Maintenance technicians will learn:

Safety Regulations

Review of Machine Structure and Design

Perform Basic Control Navigation

Perform Basic Geometric Accuracy Tests

Understand Modes of Operation (Machine, Parameter, Service)

Understand Mechanical Operation of Tool Clamp Cams and Tool Clamp Carrier

Understand Mechanical Operation of Magazine

Overview of Spindle Nose Alignment Checks

Overview of X, Y and Z Axis Ball Screws Replacement

Overview of Machine Data

Length: - 2 days

Class Size: - 4 Students

Note: - Participation may

require lifting up to 50lb and heavy mechanical duties such as use of torque wrench to 100ft/lb

Location: - Chicago

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Machine Maintenance: Instructor-Led

● MNT-GS2042MSL-105C Gital Sprint 20-8, 42 & MSL (Mech/Elect) (Speed, Sprint, & MSL models – Fanuc CNC)

Who Should Attend? - Maintenance Techs

Prerequisites: - Basic mechanical

knowledge - Gauges and instruments - Industrial safety practices - Steel toe shoes - Safety glasses

Models & Controls: - CNC Lathe Technology

Machine: - Classroom/lab machine

model will vary based on availability

Course Description: Classroom & Lab – Maintenance technicians will learn:

Machine structure presentation

Machine alignment

Machine systems

Mechanical maintenance activities

CNC description

Electrical maintenance activities

Operative modes

Length: - 4 days

Class Size: - 6 Students

Location: - Chicago

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Machine Maintenance: Instructor-Led

● MNT-3041-105C GMX 400 & Twin 32/42/65/102 Mechanical Maintenance (Siemens 840D Powerline)

Who Should Attend? - Maintenance Techs Prerequisites: - Basic mechanical

knowledge - Gauges and instruments - Industrial safety practices - Steel toe shoes - Safety glasses

Machine/Simulator: - Classroom/lab machine

model or simulator will vary based on availability

Course Description: Classroom & Lab – The service technician acquires the ability to do service procedures according to the following content:

Safety regulations

Structure of machine and control

Operation of control and machine regarding troubleshooting

Modes of operations (Machine, Parameter, Service)

Starting routine and reference point moving

Main spindle bearing

Clamping device

Hydraulic

Lubrication

Turret

Slides, Roller rail system, drives, etc.

Machine geometric

Troubleshooting

Working with the machine documentation

Length: - 4.5 days

Class Size: - 6 Students

Note: - Laptop computer

is required for troubleshooting and data backup

- Participation may require lifting 50lb and heavy mechanical duties

Location: - Chicago - Germany

● MNT-3042-105C GMX 400 & Twin 32/42/65/102 Electrical Maintenance (Siemens 840D Powerline)

Who Should Attend? - Maintenance Techs

Prerequisites: - Basic mechanical

knowledge - Basic electrical

knowledge - PC & Windows

knowledge - Networking knowledge - Industrial safety practices - Steel toe shoes - Safety glasses

Machine/Simulator: - Classroom/lab machine

model or simulator will vary based on availability

Course Description: Classroom & Lab – The service technician acquires the ability to do service procedures according to the following content:

Safety regulations

Structure of machine and control

Operation of control and machine regarding troubleshooting

Modes of operations (Machine, Parameter, Service)

Starting routine and reference point moving

Control (Hardware, structure, Software, Interfaces, PLC)

Main drive and feed drive regulation (Parameter)

Troubleshooting

Working with the service documentation

Reading of wiring plans, interpretation of cross-references

Working with diagnosis

Setting of parameters

Length: - 4.5 days

Class Size: - 6 Students

Note: - Laptop computer is

required for troubleshooting and data backup

Location: - Chicago - Germany

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Machine Maintenance: Instructor-Led

● MNT-3506-105C CTX Alpha Beta Gamma Mechanical Maintenance (Siemens 840D Control)

Who Should Attend? - Maintenance Techs

Prerequisites: - Basic mechanical

knowledge - Gauges and instruments - Industrial safety practices - PC & Windows

knowledge - Networking knowledge - Steel toe shoes - Safety glasses

Machine/Simulator: - Classroom/lab machine

model or simulator will vary based on availability

Course Description: Classroom & Lab – The service technician acquires the ability to do service procedures according to the following content:

Safety regulations

Structure and function of the machine

Reference point

Clamping device

Hydraulics

Lubrication

Turret

Slides (guide way, drive etc.)

Machine geometry

Hands-on error detection

Working with the machine documentation

Length: - 4.5 days

Class Size: - 6 Students

Note: - Laptop computer

is required for troubleshooting and data backup

- Participation may require lifting 50lb and heavy mechanical duties

Location: - Chicago - Germany

● MNT-3103-105C CTX Alpha Beta Gamma Electrical Maintenance (Siemens 840D Control)

Who Should Attend? - Maintenance Techs

Prerequisites: - Basic mechanical

knowledge - Basic electrical

knowledge - PC & Windows

knowledge - Networking knowledge - Gauges and instruments - Industrial safety practices - Steel toe shoes - Safety glasses

Machine/Simulator: - Classroom/lab machine

model or simulator will vary based on availability

Course Description: Classroom & Lab – The service technician acquires the ability to do service procedures according to the following content:

Safety regulations

Structure of machine and control

Operation of control and machine for troubleshooting

Modes of operations (Machine, Parameter, Service)

Startup procedure

Data backup

Data transfer

Sinamatics drives basics

Adjustment of reference point

Control (Hardware, structure, Software, Interfaces, PLC)

Hands-on diagnostics

Working with the service documentation

Reading circuit diagrams, interpretation cross-references

Parameters (structure and handling)

Length: - 4.5 days

Class Size: - 6 Students

Note: - Laptop computer is

required for troubleshooting and data backup

- Participation may require lifting 50lb and heavy mechanical duties

Location: - Chicago

- Germany

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Machine Maintenance: Instructor-Led

● MNT-F8008/9-105C DMU monoBLOCK Mechanical/Electrical Maintenance (Heidenhain iTNC 530 Control) ( DMU 40/ 60/ 80/ 100 T)

Who Should Attend? - Maintenance Techs Prerequisites: - Basic mechanical

knowledge - Basic electrical

knowledge - PC & Windows

knowledge - Networking knowledge - Gauges and instruments - Industrial safety practices - Steel toe shoes - Safety glasses

Machine/Simulator: - Classroom/lab machine

model or simulator will vary based on availability

Course Description: Classroom & Lab – The service technician acquires the ability to do service procedures according to the following content:

Safety regulations and precautionary measures

Basic layout of the milling machine, machine overview, "ELCAD" circuit diagram, PNOZmulti

Overview of assemblies and function

Measuring systems for the machine axes

B and C axis gearbox pre-load and adjustment of C0 and B0

Hydraulic and pneumatic circuits

Tool changer (pickup or chain on DMU...T2)

Adjustments on the tool changer and the related changing positions. Recovery functions for interruption and power off Instructions on installation, removal and elongation of the ball screw

Instructions on spindle and spindle bearing, tool clamp and rotary transmission, cooling circuit

Linear and rotation measuring systems

B axis clamping M function and feedback

Travel ranges

Diagnostics features

Network settings

Switching over from direct to indirect measuring system for service purposes

Linear measuring system replacement

Clearing selection of the motor spindle for spindle replacement

Tool clamp feedback, leakage monitoring, M19 adjustment

Data backup using TNCREMO_NT, logbooks/service file

Length: - 4.5 days

Class Size: - 6 Students

Note: - Laptop computer is

required for troubleshooting and data backup

- Participation may require lifting 50lb and heavy mechanical duties

Location: - Chicago - Germany

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Machine Maintenance: Instructor-Led

● MNT-F8011 105C DMU monoBLOCK Electrical Maintenance (HMI Operate SL, Siemens Control) (DMU 40/ 60/ 80/ 100 T)

Who Should Attend? - Maintenance Techs Prerequisites: - Basic mechanical

knowledge - Basic electrical

knowledge - PC & Windows

knowledge - Networking knowledge - Industrial safety practices - Steel toe shoes - Safety glasses

Machine/Simulator: - Classroom/lab machine

model or simulator will vary based on availability

Course Description: Classroom & Lab – The service technician acquires the ability to do service procedures according to the following content:

Safety regulations and precautionary measures

Basic layout of the milling machine, machine overview, "ELCAD" circuit diagram

Linear and rotational measuring systems

Adjustment of C0 and B0

B axis clamping M function and feedback

Travel ranges

Tool changer (pickup or chain on DMU...T2)

Machine parameters for the tool changer. Recovery functions for interruption and power off

Switching over from direct to indirect measuring system for service purposes

Linear measuring system replacement

Clearing selection of the motor spindle for spindle replacement

Tool clamp feedback, leakage monitoring, M19 adjustment

Data backup using TNCREMO_NT, logbooks/service file

Length: - 4.5 days

Class Size: - 6 Students

Note: - Laptop computer is

required for troubleshooting and data backup

- Participation may require lifting 50lb and heavy mechanical duties

Location: - Chicago - Germany

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Machine Maintenance: Instructor-Led

● MNT-F8005 105C DMU duoBLOCK FD Mechanical Maintenance (Siemens 840D Ergoline Control)

Who Should Attend? - Maintenance Techs

Prerequisites: - Basic mechanical

knowledge - Basic electrical

knowledge - PC & Windows

knowledge - Networking knowledge - Gauges and instruments - Industrial safety practices - Steel toe shoes - Safety glasses

Machine/Simulator: - Classroom/lab machine

model or simulator will vary based on availability

Course Description: Classroom & Lab – The service technician acquires the ability to do service procedures according to the following content:

Safety regulations and precautionary measures

Operation of control system and machine for troubleshooting

Machine overview, measuring systems

Mechanical basics, function of individual assemblies

M 19 adjustment, tool changer function sequence, adjustments (changing positions) on the tool changer. Tool magazine stepped and auxiliary axis, function and adjustments. Recovery functions in case of interruption and power off

Field angle determination

C0 and B0 adjustment

Principle of operation of the pallet changer, adjustments and recovery functions, pallet monitoring

Data backup on the control system

Working with the machine documentation

Length: - 4.5 days

Class Size: - 6 Students

Note: - Laptop computer is

required for troubleshooting and data backup

- Participation may require lifting 50lb and heavy mechanical duties

Location: - Chicago - Germany

● MNT-F8006 105C DMU duoBLOCK FD Electrical Maintenance (Siemens 840D Ergoline Control)

Who Should Attend? - Maintenance Techs

Prerequisites: - Basic mechanical

knowledge - Basic electrical

knowledge - PC & Windows

knowledge - Networking knowledge - Industrial safety practices - Steel toe shoes - Safety glasses

Machine/Simulator: - Classroom/lab machine

model or simulator will vary based on availability

Course Description: Classroom & Lab – The service technician acquires the ability to do service procedures according to the following content:

Safety regulations and precautionary measures

Operation of control system and machine for troubleshooting

Machine overview, measuring systems, "ELCAD" circuit diagram, basics on PROFIBUS, PNOZmulti

Linear and rotation measuring systems on the axes

M 19 adjustment

Machine data and macro for the "vertical chain" assembly

Principle of operation of the tool changer, tool changer adjustments

Recovery functions in case of interruption and power off

Field angle determination FD (milling-turning) table

C0 and B0 adjustment, machine data

Machine data and macro for the pallet changer

Principle of operation of the pallet changer, recovery functions, pallet monitoring, Data backups

Working with the machine documentation

Length: - 4.5 days

Class Size: - 6 Students

Note: - Laptop computer is

required for troubleshooting and data backup

- Participation may require lifting 50lb and heavy mechanical duties

Location: - Chicago - Germany

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Machine Maintenance: Instructor-Led

● MNT-5026-105C DMU 50 Mechanical Maintenance (Siemens 840D Solutionline Control)

Who Should Attend? - Maintenance Techs

Prerequisites: - Basic mechanical

knowledge - Basic electrical

knowledge - PC & Windows

knowledge - Networking knowledge - Gauges and instruments - Industrial safety practices - Steel toe shoes - Safety glasses

Machine/Simulator: - Classroom/lab machine

model or simulator will vary based on availability

Course Description: Classroom & Lab – The service technician acquires the ability to do service procedures according to the following content:

Safety rules and precautionary measures, linear motors

Construction and function of the machine/ components

Geometric installation of the machine

Construction of the linear guide

Geometrical settings

Measurement systems

Construction of the two axes swivel rotary table

Function of the digital drives

Exchange of the ROD – B axis

Adjusting the reference point of the rotary axes

Introductory course to preventative maintenance

Length: - 4.5 days

Class Size: - 6 Students

Note: - Laptop computer is

required for troubleshooting and data backup

- Participation may require lifting 50lb and heavy mechanical duties

Location: - Chicago - Germany

● MNT-5027-105C DMU 50 Electrical Maintenance (Siemens 840D Solutionline Control)

Who Should Attend? - Maintenance Techs

Prerequisites: - Basic mechanical

knowledge - Basic electrical

knowledge - PC & Windows

knowledge - Networking knowledge - Gauges and instruments - Industrial safety practices - Steel toe shoes - Safety glasses

Machine/Simulator: - See course above

Course Description: Classroom & Lab – The service technician acquires the ability to do service procedures according to the following content:

Safety rules and precautionary measures, linear motors

Construction and mode of action of the tool changer with pick-up magazine

Adjusting the tool changer with pick-up magazine

Construction and mode of action of the chain magazine

Setting-up on the chain magazine with Omron

Setting-up on the tool changer with fast double grippers

Determination of the tool change positions

Briefing in control and control surface

Data protection and network connection

Service functions

Inputs and outputs

Error tracing and elimination of errors

Diagnosis with PNOZmulti

Length: - 4.5 days

Class Size: - 6 Students

Note: - Laptop computer is

required for troubleshooting and data backup

- Participation may require lifting 50lb and heavy mechanical duties

Location: - Chicago - Germany

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Machine Maintenance: Instructor-Led

● MNT-9999-105C Siemens General Control Maintenance

Who Should Attend? - Maintenance Techs Prerequisites: - Laptop computer - Basic mechanical

knowledge - Gauges and instruments - Industrial safety practices - Steel toe shoes - Safety glasses

Models & Controls: - SINUMERIK 840D / 810D

Course Description: Classroom & Lab – Maintenance technicians will learn:

Safety regulations and precautionary measures

Construction and mode of action of the controls

Network connection of the control

Backup NC and PLC

Exchange CCU and NCU

Software update

PCU 20 o Basics and function

Exchange the CF card

Backup of the CF card

PCU 50 o Ghost

Exchange the hard drive

Exchange of components of the control

Length: - 4.5 days

Class Size: - 6 Students

Note: - Laptop computer is

required for troubleshooting and data backup

- Participation may require lifting up to 50lb and heavy mechanical duties such as use of torque wrench to 100ft/lb

Location: - Chicago

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Machine Maintenance: Instructor-Led

● MNT-1028-105C Heidenhain General Control Maintenance

Who Should Attend? - Maintenance Techs Prerequisites: - Laptop computer - Basic mechanical

knowledge - Gauges and instruments - Industrial safety practices - Steel toe shoes - Safety glasses

Models & Controls: - iTNC 530

Course Description: Classroom & Lab – Maintenance technicians will learn:

Safety regulations and precautionary measures

Ethernet basics

Ethernet installation TNC

Ethernet installation MMC

Operation mode Netservice

Netservice installation TNC

Netservice installation MMC

Operation mode of the router

Router configuration, Router update

Fritz-Card installation on MMC

Service agent software installation o Import data o Function o Connection of machines o Operation

Messenger software installation o Connection of machines o Connection mobile phone o Data entry o Overview report and query contents

Software exchange

Data protection, filling in list of options

Machine data

NC software exchange

PLC software

TNCopt

TNCremoNT

Parameter manager

PNOZmulti

Length: - 4.5 days

Class Size: - 6 Students

Note: - Laptop computer is

required for troubleshooting and data backup

- Participation may require lifting up to 50lb and heavy mechanical duties such as use of torque wrench to 100ft/lb

Location: - Chicago

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Course Descriptions & Pricing - Online

Education-On-Demand (EOD) - Page 46 & 60

DMG Mori Seiki University’s Education-On-Demand (EOD) Machine Operation courses are 3rd

generation, interactive, web-based training programs that are available 24/7 from any broadband Internet-connected computer. These machine operation and programming courses are designed for specific Mori Seiki and DMG CNC machine models. The courses range from 4 to 7 hours in length. They allow operators, maintenance and other manufacturing associates to learn in a self-paced, safe, virtual environment. Built-in tests at each chapter guarantee comprehension. Some machine models include two complimentary seats for 6 months.

Advanced Manufacturing Education (EOD-AME21) - Page 57 & 64

AME21 is a comprehensive 3rd

generation, online curriculum of general manufacturing, automation, safety, quality, maintenance, green energy and personal effectiveness courses. These are not specific to DMG or Mori Seiki machine models and can be used effectively by any manufacturing facility to increase workforce productivity. Currently, there are over 125 courses (462 chapter modules) that represent approximately 630 hours of online content. This will continue to expand to meet customer training needs.

Business-On-Demand (BOD) - Page 58 & 70

Manufacturing shop owners, managers and skilled employees have one thing in common – they know how to make precision components and assemblies in a demanding environment. However, their career path may not have allowed the opportunity to acquire those important business, communications, human resource and safety skills. This is where BOD fills the gap. This professionally-developed series will provide the foundation for business success while meeting mandatory human resource and safety compliance training.

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EOD Machine Operation: Online

● MSU-040

● MSU-041, 50, 51

EOD MAPPS IV Operation for Lathes – Universal EOD MAPPS IV Operation for Machining Centers – Universal (Refer to page 8 and 9 for applicable models)

Who Should Access? - Machinists - Operators - Programmers - Setup Technicians - Manufacturing

Engineers

Prerequisites: - CNC control knowledge

Models & Controls:

- Refer to the Course Selection Guide for specific machine model, control and course number information.

Course Description (Typical): Online – Programmers and operators of CNC machines will learn:

Machine introduction o Machine nomenclature, structure, and capabilities o Overview of machine components including: Headstock, Turret

(lathe models), Chip conveyors, Axis nomenclature and axis direction, Move machine axis with control panel controls

Coordinate system and offsets introduction o Cartesian Coordinate, Work offsets, Geometry and Wear offsets

Programming basics o Introduction to G Code programming including: Program structure,

basic G, T, S, F, and M codes and other addresses

MAPPS IV Operation panel o Interaction with operational dials, buttons and switches, Icons,

Functions & location on panel o Navigating common operation panel screens including: Display

screen, Function selection keys & soft keys, Interaction with screen data, Axis position data, Zero return symbols, Machine monitoring data, Program selection & lists, Offset & tool wear data, Message screens & alarms

Machine operations o Power on, Zero return, Jog mode, Select & activate programs, Start

automatic operation, Entering tool wear offsets, Mounting jaws on chuck (lathes), Changing tool in the spindle or magazine (mills)

o The student steps through operational sequences to simulate machine operation

o The virtual machine responds to the student’s commands just like a real machine

Common Alarm Remedies o Trouble shooting solutions for common alarms

Preventative maintenance o Components that require regular inspection & maintenance,

Pneumatic devices, Chip conveyor, Lubricating units, Filters, Levels, Electrical cabinet, Coolant system, Oil temperature, Hydraulic unit.

Safety o Encourage safe machine operation, Where to find safety

information, Operator doors, Door interlocks, Emergency stop button, Safety labels, Main power switch, Cleanliness, Slip & fall, Noise & vibration.

Chapter-by chapter competency tests

Printable Lessons

Length: - 6.5 hours

Location: - Online

(Any location)

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EOD Machine Operation: Online

● Various EOD Online Machine Operation – Typical No. 1 (NLX, NVX, NHX DuraVertical eco)

Who Should Access? - Machinists - Operators - Programmers - Setup Technicians - Manufacturing

Engineers

Prerequisites: - CNC control

knowledge

Models & Controls:

- Refer to the Course Selection Guide for specific machine model, control and course number information.

Course Description (Typical): Online – Programmers and operators of CNC machines will learn:

Machine introduction o Machine nomenclature, structure, and capabilities o Overview of machine components including: Headstock, Turret (lathe

models), Chip conveyors, Axis nomenclature and axis direction, Move machine axis with control panel controls

Coordinate system and offsets introduction o Cartesian Coordinate, Work offsets, Geometry and Wear offsets

Programming basics o Introduction to G Code programming including: Program structure,

basic G, T, S, F, and M codes and other addresses

MAPPS IV Operation panel (3 chapters) o Interaction with operational dials, buttons and switches, Icons,

Functions & location on panel o Navigating common operation panel screens including: Display screen,

Function selection keys & soft keys, Interaction with screen data, Axis position data, Zero return symbols, Machine monitoring data, Program selection & lists, Offset & tool wear data, Message screens & alarms

Preparing the Machine for Operation o Power on, Zero return, Jog mode and Rapid Traverse mode o The student steps through operational sequences to simulate machine

operation

Preparing to Machine a Workpiece o Select & Activate Programs, Remove & Replace a tool in the spindle

(Mills), Entering tools offsets, Setting Work Offsets, Starting and Stopping Automatic Operation

o The virtual machine responds to the student’s commands just like a real machine

Common Operator Tasks o Transferring programs to and from the CNC, Searching for data inside a

program, Insert, Alter and Delete functions

Recovering from Common Alarms o Trouble shooting solutions for common alarms

Preventative maintenance o Components that require regular inspection & maintenance, Pneumatic

devices, Chip conveyor, Lubricating units, Filters, Levels, Electrical cabinet, Coolant system, Oil temperature, Hydraulic unit.

Safety o Encourage safe machine operation, Where to find safety information,

Operator doors, Door interlocks, Emergency stop button, Safety labels, Main power switch, Cleanliness, Slip & fall, Noise & vibration.

Chapter-by chapter competency tests

Printable Lessons

Length: - 6.5 hours NLX - 7 hours NVX - 7 hours NHX - 4 hours Dura

eco

Location: - Online

(Any location)

.

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EOD Machine Operation: Online

● Various EOD Online Machine Operation - Typical No. 2 (Mori Seiki NL, DuraTurn, DuraVertical, NZ, NV, NMV, NH, NT, NT1000, NTX, CTX 310 ecoline)

Who Should Access? - Machinists - Operators - Programmers - Setup Technicians - Manufacturing

Engineers

Prerequisites: - CNC control

knowledge

Models & Controls:

- Refer to the Course Selection Guide for specific machine model, control and course number information.

Course Description (Typical): Online – Programmers and operators of CNC machines will learn: Machine introduction o Machine nomenclature, structure, and capabilities

Machine operation panel – 2 Chapters o Interaction with operational dials, buttons and switches, Icons,

Functions & location on panel

The machining area & machine components o Headstock, Turret (lathe models), Axis driving mechanisms, Pallet

changers (machining centers), Tool spindle, Chip conveyors, Lubrication & coolant systems, Axis nomenclature and axis direction, Move machine axis with control panel controls

Navigating common operation panel screens o Display screen, Function selection keys & soft keys, Interaction with

screen data, Axis position data, Zero return symbols, Machine monitoring data, Program selection & lists, Offset & tool wear data, Message screens & alarms

Machine operations – Part 1 & 2 (typical) o Power on, Zero return, Jog mode, Select & activate programs, Start

automatic operation, Entering tool wear offsets, Mounting jaws on chuck (lathes), Changing tool in the spindle or magazine (mills), Recovering from an alarm.

o The student steps through operational sequences to simulate machine operation

o The virtual machine responds to the student’s commands just like a real machine

Preventative maintenance o Components that require regular inspection & maintenance, Pneumatic

devices, Chip conveyor, Lubricating units, Filters, Levels, Electrical cabinet, Coolant system, Oil temperature, Hydraulic unit.

Automatic tool changer system (mills only) o ATC operation, ATC components, Magazine driving mechanism, Tool

pots, Tool holders, ATC arm, Magazine operation panel.

Safety o Encourage safe machine operation, Where to find safety information,

Operator doors, Door interlocks, Emergency stop button, Safety labels, Main power switch, Cleanliness, Slip & fall, Noise & vibration.

Chapter-by chapter competency tests

Length: - 4.5 to 7 hours

depending on the machine model

Location: - Online

(Any location)

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EOD Machine Operation: Online

● MSU-044

Siemens Operation for Lathes-Universal

Who Should Access? - Machinists - Operators - Programmers - Setup Technicians - Manufacturing

Engineers

Prerequisites: - CNC control

knowledge

Models & Controls:

- Refer to the Course Selection Guide for specific machine model, control and course number information.

Course Description (Typical): Online – Programmers and operators of CNC machines will learn: Machine introduction o Machine nomenclature, structure, and capabilities

Machine operation panel – 2 Chapters o Interaction with operational dials, buttons and switches, Icons,

Functions & location on panel

The machining area & machine components o Headstock, Turret (lathe models), Axis driving mechanisms, Pallet

changers (machining centers), Tool spindle, Chip conveyors, Lubrication & coolant systems, Axis nomenclature and axis direction, Move machine axis with control panel controls

Navigating common operation panel screens o Display screen, Function selection keys & soft keys, Interaction with

screen data, Axis position data, Zero return symbols, Machine monitoring data, Program selection & lists, Offset & tool wear data, Message screens & alarms

Machine operations – Part 1 & 2 (typical) o Power on, Zero return, Jog mode, Select & activate programs, Start

automatic operation, Entering tool wear offsets, Mounting jaws on chuck (lathes), Changing tool in the spindle or magazine (mills), Recovering from an alarm.

o The student steps through operational sequences to simulate machine operation

o The virtual machine responds to the student’s commands just like a real machine

Preventative maintenance o Components that require regular inspection & maintenance, Pneumatic

devices, Chip conveyor, Lubricating units, Filters, Levels, Electrical cabinet, Coolant system, Oil temperature, Hydraulic unit.

Automatic tool changer system (mills only) o ATC operation, ATC components, Magazine driving mechanism, Tool

pots, Tool holders, ATC arm, Magazine operation panel.

Safety o Encourage safe machine operation, Where to find safety information,

Operator doors, Door interlocks, Emergency stop button, Safety labels, Main power switch, Cleanliness, Slip & fall, Noise & vibration.

Chapter-by chapter competency tests

Length: - 4.5 to 7 hours

depending on the machine model

Location: - Online

(Any location)

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EOD Machine Operation: Online

● MSU-045

Siemens Operation for Machining Centers-Universal

Who Should Access? - Machinists - Operators - Programmers - Setup Technicians - Manufacturing

Engineers

Prerequisites: - CNC control knowledge

Models & Controls:

- Refer to the Course Selection Guide for specific machine model, control and course number information.

Course Description (Typical): Online – Programmers and operators of CNC machines will learn:

Machine introduction o Machine nomenclature, structure, and capabilities o Overview of machine components including: Axis nomenclature and

axis direction, Automatic Tool Changer, Chip conveyors, Move machine axis with control panel controls

Coordinate system and offsets introduction

ShopMill Programming Introduction

Operation panel o Interaction with operational dials, buttons and switches, Icons,

Functions & location on panel o Navigating common operation panel screens including:

Machine operations o Power on, Jog mode, Select & activate programs, Start automatic

operation, changing tool in the magazine o The student steps through operational sequences to simulate

machine operation o The virtual machine responds to the student’s commands just like a

real machine

Preventative maintenance o Components that require regular inspection & maintenance,

Pneumatic devices, Chip conveyor, Lubricating units, Filters, Levels, Electrical cabinet, Coolant system, Oil temperature, Hydraulic unit.

Safety o Encourage safe machine operation, Where to find safety

information, Operator doors, Door interlocks, Emergency stop button, Safety labels, Main power switch, Cleanliness, Slip & fall, Noise & vibration.

Chapter-by chapter competency tests

Printable Lessons

Length: - 6 hours

Location: - Online

(Any location)

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EOD Machine Operation: Online

● MSU-047

● MSU-055

● MSU-058

EOD DMU 50/70 Series Machine Operation (With Siemens 840D)

MILLTAP 700 Series Machine Operation (With Siemens 840D)

DMC 125 FD db Machine Operation

Who Should Access? - Machinists - Operators - Programmers - Setup Technicians - Manufacturing

Engineers

Prerequisites: - CNC control knowledge

Models & Controls:

- Refer to the Course Selection Guide for specific machine model, control and course number information.

Course Description (Typical): Online – Programmers and operators of CNC machines will learn:

Machine introduction o Machine nomenclature, structure, and capabilities o Overview of machine components including: Axis nomenclature and

axis direction, Automatic Tool Changer, Chip conveyors, Move machine axis with control panel controls

Coordinate system and offsets introduction

ShopMill Programming Introduction

Operation panel o Interaction with operational dials, buttons and switches, Icons,

Functions & location on panel o Navigating common operation panel screens including:

Machine operations o Power on, Jog mode, Select & activate programs, Start automatic

operation, changing tool in the magazine o The student steps through operational sequences to simulate

machine operation o The virtual machine responds to the student’s commands just like a

real machine

Preventative maintenance o Components that require regular inspection & maintenance,

Pneumatic devices, Chip conveyor, Lubricating units, Filters, Levels, Electrical cabinet, Coolant system, Oil temperature, Hydraulic unit.

Safety o Encourage safe machine operation, Where to find safety

information, Operator doors, Door interlocks, Emergency stop button, Safety labels, Main power switch, Cleanliness, Slip & fall, Noise & vibration.

Chapter-by chapter competency tests

Printable Lessons

Length: - 6 hours

Location: - Online

(Any location)

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EOD Machine Operation: Online

● MSU-056

CTX TC Series Operation (With Siemens 840D)

Who Should Access? - Machinists - Operators - Programmers - Setup Technicians - Manufacturing

Engineers

Prerequisites: - CNC control knowledge

Models & Controls:

- Refer to the Course Selection Guide for specific machine model, control and course number information.

Course Description (Typical): Online – Programmers and operators of CNC machines will learn:

Machine introduction o Machine nomenclature, structure, o Overview of machine components including: Axis nomenclature and

direction, Automatic Tool Changer, Chip conveyors, Move machine axis with control panel controls

Coordinate system and offsets introduction

ShopTurn Programming Introduction

Operation panel o Interaction with operational dials, buttons and switches, Icons,

Functions & location on panel o Navigating common operation panel screens including:

Machine operations o Power on, Jog mode, Select & activate programs, Start automatic

operation, changing tool in the magazine o The student steps through operational sequences to simulate

machine operation o The virtual machine responds to the student’s commands just like a

real machine

Preventative maintenance o Components that require regular inspection & maintenance,

Pneumatic devices, Chip conveyor, Lubricating units, Filters, Levels, Electrical cabinet, Coolant system, Oil temperature, Hydraulic unit.

Safety o Encourage safe machine operation, Where to find safety

information, Operator doors, Door interlocks, Emergency stop button, Safety labels, Main power switch, Cleanliness, Slip & fall, Noise & vibration.

Chapter-by chapter competency tests

Printable Lessons

Length: - 6 hours

Location: - Online

(Any location)

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EOD Machine Programming: Online

● MSU-032 EOD G Code Programming for Operators - Lathes (DuraTurn eco, DuraTurn, SL, NL, NLX - Limited application to CL, RL, NZL, NVL, ZT, NZ, NT, NT1000, NTX)

Who Should Access? - Machinists - Operators - Programmers - Setup Technicians - Manufacturing

Engineers

Prerequisites: - CNC control knowledge

Models & Controls: - Refer to the Course

Selection Guide for specific machine model, control and course number information.

Course Description: Online – An introduction to G code language programming for CNC lathes. Introduction to CNC programming for lathes o Purpose of CNC machines, CNC machine history and CNC

programming types

Cartesian coordinate system o Principles of Cartesian Coordinate system, how it applies to CNC

lathes

Reference points o Explanation of reference point as used in CNC machines, how tool

geometry and tool wear offsets are used

Program Structure o Program structure including blocks and words, identify three main

sections of a program

M code definitions o M code explanation and list of commonly used M codes

G code definitions o Explanation of commonly used G codes

Tool nose radius offset o Definition of tool nose radius offset and how to use

Multiple repetitive cycles o Explanation of multiple repetitive cycles and examples

Canned cycles for rotary tools o Explanation of canned cycles for rotary tools and examples

Creating a lathe program o Explanation of the basic structure of a lathe program

Common tasks o Lessons on searching, renaming and duplicating, copying and

pasting blocks, deleting a program and registering a program excerpt

Programming safety o Safety considerations when programming

Chapter-by chapter competency tests

Length: - 5 hours

Location: - Online

(Any location)

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EOD Machine Programming: Online

● MSU-033 EOD G Code Programming for Operators - VMC (DuraVertical eco, DuraVertical, NV, NVX, NVD – Limited application to NT, NT1000, NTX, NMV)

Who Should Access? - Machinists - Operators - Programmers - Setup Technicians - Manufacturing

Engineers

Prerequisites: - CNC control knowledge

Models & Controls: - Refer to the Course

Selection Guide for specific machine model, control and course number information.

Course Description: Online – An introduction to G code language programming for vertical machining centers. Introduction to CNC programming for lathes o Purpose of CNC machines, CNC machine history and CNC

programming types

Cartesian coordinate system o Principles of Cartesian Coordinate system, how it applies to CNC

machining centers

Reference points o Explanation of reference point as used in CNC machines, how tool

geometry and tool wear offsets are used

Program Structure o Program structure including blocks and words, identify three main

sections of a program

M code definitions o M code explanation and list of commonly used M codes

G code definitions o Explanation of commonly used G codes

Tool length offset o Definition of tool length offset and how to use

Tool radius offset o Definition of tool radius offset and how to use

Canned cycles for a VMC o Explanation of common canned cycles for a VMC and examples

Creating a VMC program o Explanation of the basic structure of a VMC program

Common tasks o Lessons on searching, renaming and duplicating, copying and

pasting blocks, deleting a program and registering a program excerpt

Programming safety o Safety considerations when programming

Chapter-by chapter competency tests

Length: - 5 hours

Location: - Online

(Any location)

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EOD Machine Programming: Online

● MSU-028 EOD Introduction to CAPS for Lathes (DuraTurn eco, DuraTurn, SL, NL, NLX - Limited application to NZL, NVL, ZT, NZ, NT, NT1000, NTX)

Who Should Access? - Machinists - Operators - Programmers - Setup Technicians - Manufacturing

Engineers

Prerequisites: - CNC control knowledge

Models & Controls: - Refer to the Course

Selection Guide for specific machine model, control and course number information.

Course Description: Online – An introduction to Mori Seiki’s powerful conversational programming system available on CNC lathes with MAPPS III and MAPPS IV controls. Introduction to CAPS for lathes o Benefits, applications and general steps to create a CAPS program

Programming tasks Part 1, Part 2 and Part 3 o CAPS screens o Machining & contour menus o Tool condition screen o Soft keys o Interactive learning lessons to create an actual CAPS program

Programming at the machine o Students can print out documents used in the learning lessons and

take to the CNC machine to test their skills

Chapter-by chapter competency tests

Length: - 5 hours

Location: - Online

(Any location)

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EOD Machine Programming: Online

● MSU-031 EOD Introduction to CAPS for Vertical Machining Centers (DuraVertical eco, DuraVertical, NV, NVX, NVD – Limited application to NMV)

Who Should Access? - Machinists - Operators - Programmers - Setup Technicians - Manufacturing

Engineers

Prerequisites: - CNC control knowledge

Models & Controls: - Refer to the Course

Selection Guide for specific machine model, control and course number information.

Course Description: Online – An introduction to Mori Seiki’s powerful conversational programming system available on Vertical Machining centers with MAPPS III and MAPPS IV controls. Introduction to CAPS for vertical machining centers o Benefits, applications and general steps to create a CAPS program

Programming tasks Part 1, Part 2 and Part 3 o CAPS screens o Machining & contour menus o Tool condition screen o Soft keys o Interactive learning lessons to create an actual CAPS program

Programming at the machine o Students can print out documents used in the learning lessons and

take to the CNC machine to test their skills

Chapter-by chapter competency tests

Length: - 5 hours

Location: - Online (Any location)

● MSU-034 EOD Introduction to CAPS for Horizontal Machining Centers (NH, NHX – Limited application to NMH)

Who Should Access? - Machinists - Operators - Programmers - Setup Technicians - Manufacturing

Engineers

Prerequisites: - CNC control knowledge

Models & Controls: - Refer to the Course

Selection Guide for specific machine model, control and course number information.

Course Description: Online – An introduction to Mori Seiki’s powerful conversational programming system available on Horizontal Machining centers with MAPPS III and MAPPS IV controls. Introduction to CAPS for horizontal machining centers o Benefits, applications and general steps to create a CAPS program

Programming tasks Part 1, Part 2 and Part 3 o CAPS screens o Machining & contour menus o Tool condition screen o Soft keys o Interactive learning lessons to create an actual CAPS program

Programming at the machine o Students can print out documents used in the learning lessons and

take to the CNC machine to test their skills

Chapter-by chapter competency tests

Length: - 5 hours

Location: - Online

(Any location)

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EOD AME21TM Advanced Manufacturing Skills: Online Manufacturing organizations are complicated, demanding places. There's only one mission - get good products finished every day. That sounds easy, but every day multiple issues jeopardize the mission - down machines, quality problems, lack of skilled labor. In spite of these challenges, the mission never fails; manufacturers perform miracles every day to get products on the truck. At the end of the day there's little time left for employee education. We've never met a manufacturing company that doesn't want to have highly skilled employees. However, we've met plenty that can't find the time or resources to provide first-class education. That's where DMSU’s Education-on-Demand AME21TM comes to the rescue. This curriculum is on call 24/7. It's knowledge needed by everyone in your organization. AME21TM represents hundreds of hours of highly interactive, self-paced, competency-based education (educators tell us it is equivalent to several times that in classroom hours) that will give your employees the skills mastery required to be successful. Currently, there are over 125 courses representing approximately 600 hours of content. AME21TM provides training in:

Safety Automation & Robotics

Manufacturing Systems Manufacturing Processes & Materials

Mathematics Quality & Measurement

Blueprints & GD&T Workplace Effectiveness

Machining Electrical

Tooling Fluid Power & Mechanical

CNC Operations Green Energy AME21TM doesn't have a class start and stop time. It's always open, and your students can spend as much time as they need to master the skills. That's changing lives! Designed by the Oxygen Education division of AMATROL, Inc—a leader in hands-on, interactive education. Designed by manufacturing people with input from Fortune 100 companies and colleges, each course was chosen to create advanced manufacturing employees who will be successful because they:

Have the necessary fundamental skills. Know how to be safe. Understand the business drivers. Understand the purpose of and need for quality systems. Understand and can use the manufacturing technologies. Can communicate effectively with others and in groups. Can implement Lean Manufacturing principles in the workplace.

A list of AME21 TM courses with durations can be found in the “Course Pricing” section of this catalog. Contact DMG Mori Seiki University for individual course descriptions or to discuss our online assessment tool.

AME21 TM

is a trademark of AMATROL Inc.

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BOD Business Skills-on-Demand: Online

Finally, a convenient and affordable way to maximize the skills of your workforce. DMG Mori Seiki’s INVEST Learning Management System can deliver professional online training in the critical areas of Personal Productivity, Management, Leadership, HR Compliance and Safety. These courses are available through the same learning portal as your DMG / Mori Seiki EOD machine courses and AME21 Manufacturing Skills curriculum. Student training as well as administrative records and reports are available 24/7 from any computer connected to a broadband Internet connection. Within days, your workforce can start their coursework and catapult the competitiveness of your business. There are 83 unique courses in this curriculum. Several courses are also duplicated in Spanish and French for a total of 95 courses.

Business - General & Personal Productivity 12 courses Business - Communications, Meetings & Presentations 12 courses Business - Management, Supervision & Leadership 10 courses HR & Compliance for Leaders 12 courses HR & Compliance – Employees 8 courses Safety – General 32 courses Safety – HAZMAT 9 courses

Some courses in the curriculum have “placeholders” for company specific policy/procedure information. For example, “Your company” or “Insert Policy Here” placeholders are embedded in several courses. An example is the Sexual Harassment Prevention for Managers AB-1825 (for California compliance). These courses can be branded/customized for $750/course. Potential benefits from this powerful training are:

Reduced business risk Higher employee morale Increased workplace productivity More efficient employees Better leaders and managers Safer working environment Easily satisfy employment laws and HR compliance

mandates Maintain verifiable records of training and compliance

All of these benefits for under $75 per employee per year. Course content provided through DMG Mori Seiki University’s unique partnership with SumTotal Systems, the world’s largest provider of online Learning Management Systems and Syntrio Inc. A list of Business Skills-on-Demand courses with durations can be found in the “Course Pricing” section of this catalog. Contact DMG Mori Seiki University for individual course descriptions.

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Course Pricing

Information and pricing in this catalog applies to the US market. If there are any questions about specifics relating to another country or region please consult your local DMG / Mori Seiki representative for clarification

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Course Pricing

1. MACHINE PROGRAMMING & OPERATION Code Duration USA Price per student

Mori Seiki - CAPS for Lathe Programming (2, 3 & 4 axis Mori Seiki lathes including rotary tools)

● PGO-CL-103C 3 days $495.00

Mori Seiki - CAPS for Machining Centers Programming (3 & 4 axis Mori Seiki machining centers)

● PGO-CM-103C 3 days $495.00

Mori Seiki - Lathe G-Code Programming & Operation CNC 2 & 3 Axis (2 & 3 axis Mori Seiki lathes including rotary tools)

● PGO-LA-103C 3 days $495.00

Mori Seiki - Machining Center G-Code Programming & Operation (3 axis Mori Seiki machining centers - DuraVertical, NV)

● PGO-MC-103C 3 days $495.00

Mori Seiki - NT Programming & Operation (NT3000, 4000 & 5000 series)

● PGO-NT-105C 5 days $795.00

Mori Seiki - NTX Programming & Operation (NTX series and NT1000)

● PGO-NT1-105C 5 days $795.00

ESPRIT Basic Software - Mori Seiki embedded version (Refer to course description for applicable models)

● PGO-EPB-105C 5 days $1,650.00

ESPRIT Advanced Software - Mori Seiki embedded version (Refer to course description for applicable models)

● PGO-EPA-103C 3 days $990.00

Mori Net Global Client Software – Configuration & Operation (All machines with MAPPS controls and Mori Net Global system)

● PGO-MNG-101C 1 day Call for Pricing

DMG - Programming Production Lathes Siemens 840D (Twin, GMX models)

● PGO-D018-105C 4.5 days $795.00

DMG - Setup & Operation Production Lathes Siemens 840D (Twin, GMX models)

● PGO-D020-103C 3 days $495.00

DMG - Programming, Setup & Operation, with C Axis, ShopTurn 810D (CTX eco)

● PGO-D012A-103C

3 days $495.00

DMG - Programming, Setup & Operation, with C/Y Axis, ShopTurn 840D (sub spindle & milling) (CTX Alpha, CTX Gamma models)

● PGO-D012B-105C

4.5 days $795.00

DMG – Gital Programming Setup & Operation, 20-8, 42 & MSL (Speed, Sprint, & MSL models – Fanuc CNC)

● PGO-G099-105C 4.5 days $795.00

DMG - Programming with DMG Programmer 3D - Turning (CTX alpha, CTX gamma, Twin, GMX models)

● PGO-D049-105C 4.5 days $795.00

DMG - Programming & Operating Siemens 840D (ShopMill) (DMU, HSC, DMF, DMU eVolution, DMU P models)

● PGO-F023-104C 4 days $665.00

DMG - Programming & Operating iTNC Heidenhain (DMU, DMU eVolution, DMU P, DMC U, DMC H models)

● PGO-F038-105C 4.5 days $795.00

DMG - Programming & Operating Siemens 840D, DIN-ISO (HSC, DMU eVolution, DMU P, DMC U, Ultrasonic models)

● PGO-F050-104C 4 days $665.00

DMG – Ultrasonic Series Programming, Setup & Operation (Ultrasonic models)

● PGO-F053-104C 4 days $665.00

DMG – CTX TC Siemens ShopTurn ● PGO-D157-105C 5 days $795.00

DMG – CTX 4A Siemens ShopTurn 3G ● PGO-D143-104C 4.5 days $795.00

Notes: - Courses are Subject to Change. Prices apply to classes held in the USA. - Instructor-led courses require minimum number of student registrations before course schedule is confirmed - Additional course offerings and updates will be posted on www.DMGMSUonDemand.com

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Course Pricing

2. MACHINE MAINTENANCE & REPAIR Code Duration USA

Price per student

Mori Seiki - Ladder Diagnostics Troubleshooting - Fanuc (SL, DuraVert, DuraTurn, NV, NH, NZ, NMV, NT, NVL, NVD)

● MNT-LF-102C 2 days $365.00

Mori Seiki - Ladder Diagnostics Troubleshooting - Mitsubishi M64 (NL)

● MNT-LM-102C 2 days $365.00

Mori Seiki - Ladder Diagnostics Troubleshooting - Mitsubishi 730/750 (Dura eco, NLX, NZL, NVX, NHX)

● MNT-CM-103C 3 days $495.00

Mori Seiki - DuraTurn eco Mechanical Maintenance

● MNT-DTE-104C 4 days $665.00

Mori Seiki - NLX Mechanical Maintenance

● MNT-NL-104C 4 days $665.00

Mori Seiki - DuraVertical eco Mechanical Maintenance

● MNT-DVE-103C 3 days $665.00

Mori Seiki - NVX Mechanical Maintenance

● 2nd

Half 2013 4 days $665.00

Mori Seiki - NH Mechanical Maintenance

● MNT-NH-104C 4 days $665.00

Mori Seiki - NHX Mechanical Maintenance

● MNT-NHX-104C 4 days $665.00

Mori Seiki - NMV Mechanical Maintenance

● MNT-MV-104C 4 days $665.00

Mori Seiki - NT Mechanical Maintenance (NT3000, 4000 & 5000 series)

● MNT-NT-105C 5 days $795.00

Mori Seiki - NTX Mechanical Maintenance (NTX series and NT1000)

● MNT-NT1-105C 5 days $795.00

Mori Seiki - NZ Mechanical Maintenance

● MNT-NZ-104C 4 days $665.00

Milltap 700 Maintenance

● MNT-MPTA-102C 2 days $365.00

Gital Sprint 20-8, 42 & MSL (Mech/Elect)

● MNT-GS2042MSL-105C

4.5 days

DMG – GMX 400 & Twin 32/42/65/102 – Siemens 840D pl (Mech)

● MNT-3041-105C 4.5 days

DMG - GMX 400 & Twin 32/42/65/102 – Siemens 840D pl (Elect)

● MNT-3042-105C 4.5 days

DMG – CTX Alpha Beta Gamma – Siemens 840D pl (Mech)

● MNT-3506-105C 4.5 days

DMG – CTX Alpha Beta Gamma – Siemens 840D pl (Elect)

● MNT-3103-105C 4.5 days

DMG - DMU monoBLOCK – Heidenhain iTNC 530 (Mech/Elect)

● MNT- F8008/9-105C

4.5 days Call for pricing

DMG - DMU monoBLOCK – Siemens HMI Operate sl (Elect)

● MNT-F8011-105C 4.5 days options

DMG – DMU duoBLOCK FD – Siemens 840D (Mech)

● MNT-F8005-105C 4.5 days

DMG – DMU duoBLOCK FD – Siemens 840D (Elect)

● MNT-F8006-105C 4.5 days

DMG – DMU 50 – Siemens 840D sl (Mech)

● MNT-5026-105C 4.5 days

DMG – DMU 50 – Siemens 840D sl (Elect)

● MNT-5027-105C 4.5 days

Siemens General Control Maintenance

● MNT-9999-105C 4.5 days

Heidenhain General Control Maintenance

● MNT-1028-105C 4.5 days

Notes: - pl = Powerline, sl = Solutionline - Courses are Subject to Change. Prices apply to USA market.

- Instructor-led courses require minimum number of student registrations before course schedule is confirmed. - Additional course offerings and updates will be posted on www.DMGMSUonDemand.com.

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Course Pricing – EOD (Online)

3. EOD MACHINE OPERATION (ONLINE) Two seats, valid for 6 months, are supplied free with each machine purchase.

Code Duration (approx.)

*Price per Seat

(6 mo. Access)

MAPPS IV for Lathes – Universal Optional Languages DE, ES, FR, IT, JA, ZH, TH

● MSU-040 6.5 hr $99.00

MAPPS IV for Vertical Machining Centers – Universal - 10” Screen Optional Languages DE, ES, FR, IT, JA, ZH, TH

● MSU-041 6.5 hr $99.00

MAPPS IV for Vertical Machining Centers – Universal - 19” Screen Optional Languages: DE, ES, FR, IT, JA, ZH, TH

● MSU-050 6.5 hr $99.00

MAPPS IV for Horizontal Machining Centers – Universal Optional Languages: DE, ES, FR, IT, JA, ZH, TH

● MSU-051 6.5 hr $99.00

DuraTurn eco Series Operation (MAPPS IV) ● MSU-042 TBD $99.00 DuraTurn Series Operation MSX-504 III (MAPPS III) Optional Languages: DE, ES, FR, IT, JA, ZH, TH, PT

● MSU-022 5 hr $99.00

DuraTurn Series Operation MSC-504 (Fanuc) Optional Languages: DE, ES, FR, IT, JA, ZH

● MSU-024 4 hr $99.00

DuraVertical eco Series Operation (MAPPS IV ● MSU-043 4 hr $99.00 DuraVertical Series Operation MSC-504 (Fanuc) Optional Languages: DE, ES, FR, IT, JA, ZH

● MSU-025 4 hr $99.00

DuraVertical Series Operation MSX-504 III (MAPPS III) Optional Languages: DE, ES, FR, IT, JA, ZH, TH, PT

● MSU-021 4.5 hr $99.00

NL Series Operation (MAPPS III) Optional Languages: DE, ES, FR, IT, JA, ZH, TH, PT

● MSU-020 5 hr $99.00

NLX Series Operation (MAPPS IV) Optional Languages: FR, IT, JA

● MSU-046 6.5 hr $99.00

NZ Series Operation (MAPPS III) Optional Languages: DE, ES, FR, IT, JA, ZH, TH

● MSU-030 5 hr $99.00

NZ Series Operation (MAPPS IV) Optional Languages: JA, TH DE, ES, FR, IT, ZH

● MSU-039 5.5 hr $99.00

NV Series Operation (MAPPS III) Optional Languages: DE, ES, FR, IT, JA, ZH, TH

● MSU-029 4.5 hr $99.00

NV Series Operation (MAPPS IV) Optional Languages : JA, TH DE, ES, FR, IT, ZH

● MSU-038 4.5 hr $99.00

NVX Series Operation (MAPPS IV) Optional Languages: DE, ES, FR, IT, JA, ZH, TH

● MSU-048 7 hr $99.00

NMV Series Operation (MAPPS III) Optional Languages: DE, ES, FR, IT, JA, ZH, TH

● MSU-026 5 hr $99.00

NMV Series Operation (MAPPS IV) Optional Language: JA, TH DE, ES, FR, IT, ZH

● MSU-036 5 hr $99.00

NH Series Operation (MAPPS III) Optional Languages: DE, ES, FR, IT, JA, ZH, TH, PT

● MSU-023 5 hr $99.00

NH Series Operation (MAPPS IV) Optional Languages: DE, ES, IT, JA,TH ,FR, ZH

● MSU-035 5 hr $99.00

NHX Series Operation (MAPPS IV) Optional Languages: DE, ES, FR, IT, JA, ZH, TH

● MSU-049 7 hr $99.00

Continued on next page

* Courses are only available to current DMG/Mori Seiki owners. Special Offer: Two seats are supplied, valid for 6 months, complimentary with the purchase of each machine. These can be used for

Education-On-Demand (EOD) Machine Operation and/or Machine Programming courses. This program includes the machine models in the chart above. Please register to obtain complimentary seats see page 73 for instructions. Special offer and prices apply to USA market.

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Course Pricing – EOD (Online)

3. EOD MACHINE OPERATION (ONLINE) Two seats, valid for 6 months, are supplied free with each machine purchase.

Code Duration (approx.)

*Price per Seat

(6 mo. Access)

NT Series Integrated Mill Turn Center Operation (MAPPS III) Optional Languages: DE, ES, FR, IT, JA, ZH, TH

● MSU-027 6 hr $99.00

NT Series Integrated Mill Turn Center Operation (MAPPS IV) Optional Languages: JA, TH DE, ES, FR, IT, ZH)

● MSU-037 6 hr $99.00

NTX (NT1000) Series Operation (MAPPS IV) Optional Languages: DE, ES, FR, IT, JA, ZH, TH

● MSU-052 6 hr $99.00

Siemens Operation for Lathes - Universal ● MSU-044 TBD $99.00 Siemens Operation for Machining Centers - Universal ● MSU-045 5 hr $99.00 DMU 50/70 - Series Operations (Siemens 840D) ● MSU-047 6 hr $99.00

4. EOD MACHINE PROGRAMMING (ONLINE) Two seats, valid for 6 months, are supplied free with each machine purchase.

Code Duration (approx.)

*Price per Seat

(6 mo. Access)

G Code Programming for Operators - Lathes Optional Languages DE, ES, IT, JA, ZH, TH FR

● MSU-032 5 hr $99.00

G Code programming for Operators - Vertical Machining Centers Optional Languages DE, ES, FR, IT, JA, ZH, TH

● MSU-033 5 hr $99.00

Introduction to CAPS for Lathes Optional Languages DE, ES, FR, IT, JA, TH, ZH

● MSU-028 5 hr $99.00

Introduction to CAPS for Vertical Machining Centers Optional Languages: DE, ES, FR, IT, JA, ZH, TH

● MSU-031 5 hr $99.00

Introduction to CAPS for Horizontal Machining Centers Optional Languages DE, ES, FR, IT, JA, TH, ZH

● MSU-034 5 hr $99.00

* Courses are only available to current DMG/Mori Seiki owners. Special Offer: Two seats are supplied, valid for 6 months, complimentary with the purchase of each machine. These can be used for

Education-On-Demand (EOD) Machine Operation and/or Machine Programming courses. This program includes the machine models in the chart above. Please register to obtain complimentary seats see page 73 for instructions. Special offer and prices apply to USA market.

Notes: - Language codes: DE= German, ES = Spanish, FR= French, IT= Italian, JA= Japanese, ZH= Chinese, TH= Thai, PT= Portuguese. - Courses are Subject to Change. Course duration times are estimates only. - Additional course offerings and updates will be posted on www.DMGMSUonDemand.com.

Course Pricing – EOD (Online) - Enterprise Edition

You have used your complimentary EOD seats and now want to make this training available to your entire staff. Our new multi-student subscription will allow you to make all of our online machine operations and/or programming class available to all of your operators and programmers (in up to eight languages).

*Additional discount available when ordered with AME21 or BOD annual subscriptions. Refer to page 63. Price applies to USA market.

Number of Employees *Annual Commitment

(12 mo. access)

1 to 15 $1,520

1 to 25 $1,820

26 to 50 $2,730

51 to 100 $4,750

101 to 250 $10,000

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Course Pricing – EOD AME21 (Online)

5. AME21TM MANUFACTURING SKILLS (ONLINE) Code Duration (approx.)

Price

SAFETY

Safety Practices and Regulations (3 chapters) ●● DMSU - WXSA101 0.5 hr

Personal Protective Equipment (PPE) (4 chapters) ●● DMSU - WXSA102 0.5 hr

Hazardous Communication (2 chapters) ●● DMSU - WXSA103 0.5 hr

Confined Spaces (1 chapter) ●● DMSU - WXSA104 0.5 hr

Lockout/Tagout (1 chapter) ●● DMSU - WXSA105 0.5 hr

Overhead Crane Safety (4 chapters) ●● DMSU - WXSA206 2.0 hr

Accident Response (1 chapter) ●● DMSU - WXSA106 0.75 hr

MANUFACTURING SYSTEMS & LEAN

Principles of Advanced Manufacturing (5 chapters) ●● DMSU - WXAM101 5.0 hr

Lean Overview & Workplace Organization (7 chapters) ●● DMSU - WXLM100 3.0 hr

Introduction to Lean (5 chapters) ●● DMSU - WXLM101 3.0 hr

Lean Theory (6 chapters) ●● DMSU - WXLM203 3.0 hr

5S (7 chapters) ●● DMSU - WXLM102 3.0 hr

Total Productive Maintenance (1 chapter) ●● DMSU - WXLM103 1.5 hr

Poka-Yoke (1 chapter) ●● DMSU - WXLM104 1.0 hr

Lean Process Flow (1 chapter) ●● DMSU - WXLM204 2.0 hr

Visual Workplace (1 chapter) ●● DMSU - WXLM205 1.5 hr

Standardized Work (1 chapter) ●● DMSU - WXLM206 1.5 hr

Kaizen (1 chapter) ●● DMSU - WXLM307 2.8 hr Refer to

Value Stream Mapping (1 chapter) ●● DMSU - WXLM308 1.25 hr Pricing

Set-up Reduction (5 chapters) ●● DMSU - WXLM409 2.75 hr below

MATHEMATICS

Mathematics 1 (6 chapters) ●● DMSU - WXMA101 5.0 hr English

Trigonometry 1 (6 chapters) ●● DMSU - WXMA304 3.0 hr Only

BLUEPRINTS & CAD Blueprint Reading (5 chapters) ●● DMSU - WXBP101 4.0 hr

AWS Welding Symbols on Blueprints (1 chapter) ●● DMSU - WXBP102 1.0 hr

General Dimensioning & Tolerances (3 chapters) ●● DMSU - WXBP203 2.5 hr

Geometric Dimensioning & Tolerancing (12 chapters) ●● DMSU - WXBP204 8.0 hr

Computer Aided Design 2 – SolidWorks 2012 (3 chapters) ●● DMSU - WX12274 6.0 hr

METAL REMOVAL Principles of Turning (4 chapters) ●● DMSU - WXPE101 4.0 hr

Principles of Machining Centers (4 chapters) ●● DMSU - WXPE102 4.0 hr

Principles of Grinding (3 chapters) ●● DMSU - WXPE203 4.0 hr

Principles of Materials - Ferrous Metals (6 chapters) ●● DMSU - WXML201 4.75 hr

Principles of Materials - Non-Ferrous Metals (8 chapters) ●● DMSU - WXML202 6.75 hr

TOOLING Principles of Tooling (3 chapters) ●● DMSU - WXTL101 2.0 hr

Tooling for Turning (6 chapters) ●● DMSU - WXTL202 2.0 hr

Tooling for Machining Centers (4 chapters) ●● DMSU - WXTL203 2.0 hr

Tooling for Grinding (5 chapters) ●● DMSU - WXTL204 2.0 hr

Tooling for Tapping (5 chapters) ●● DMSU - WXTL307 2.5 hr

Machine Tools 1 (3 chapters) ●● DMSU - WXB701 6.0 hr

Machine Tools 2 (3 chapters) ●● DMSU - WXB702 6.0 hr Continued on next page

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Course Pricing – EOD AME21 (Online) - Continued

5. AME21TM MANUFACTURING SKILLS (ONLINE) Code Duration (approx.)

Price

TOOLING (continued) Machine Tools 3 (3 chapters) ●● DMSU - WX12243 6.0 hr

Principles of Workholding (5 chapters) ●● DMSU - WXPT201 4.0 hr

Principles of Coolants & Oils (6 chapters) ●● DMSU - WXPT202 2.0 hr

Principles of Hydraulics (5 chapters) ●● DMSU - WXPT303 3.0 hr

Principles of Gear Manufacturing (8 chapters) ●● DMSU - WXPT404 4.5 hr

CNC OPERATIONS Principles of CNC (4 chapters) ●● DMSU - WXCN101 3.0 hr

Fanuc CNC Control Operations (5 chapters) ●● DMSU - WXCN102 4.0 hr

AUTOMATION Principles of Robotics SC4+ Controller (8 chapters) ●● DMSU - WXAU201 5.0 hr Refer to

Principles of Robotics IRC5 Controller (8 chapters) ●● DMSU - WXAU203 6.5 hr Pricing

Principles of Factory Automation [PLC] (4 chapters) ●● DMSU - WXAU202 8.0 hr below

Robotics 1 Simulation (3 chapters) ●● DMSU - WXB760 6.0 hr

Robotics 2 (4 chapters) ●● DMSU - WXB762 8.0 hr

Robotics 2 Simulation (5 chapters) ●● DMSU - WXB766 10.0 hr

MANUFACTURING PROCESSES & MATERIALS Mechanical Fabrication 1 (8 chapters) ●● DMSU - WX19004 16.0 hr

Mechanical Fabrication 2 (4 chapters) ●● DMSU - WX12245 8.0 hr

Production Assembly (8 chapters) ●● DMSU - VX19030 32.0 hr

Split Flange Coupling Assembly (1 chapter) ●● DMSU - VX19036 4.0 hr

Electric Torque Wrench Assembly (1 chapter) ●● DMSU - VX19042 4.0 hr English

Wiring Harness Assembly (1 chapter) ●● DMSU - WX19006 2.0 hr Only

Contamination (2 chapters) ●● DMSU - WX19007 4.0 hr

Fasteners (2 chapters) ●● DMSU - WX19008 4.0 hr

Gaskets (1 chapter) ●● DMSU - WX19009 2.0 hr

Stall Bar Assembly (1 chapter) ●● DMSU - WX19048 2.0 hr

Instrumented DC-Electric Torque Wrench Assembly (1 chapter) ●● DMSU - WX19054 2.0 hr

Materials Technology 1 (3 chapters) ●● DMSU - WXB782 6.0 hr

Principles of Heat Treating (1 chapter) ●● DMSU - WXML203 1.25 hr

Principles of Plastics (1 chapter) ●● DMSU - WXML204 2.25 hr

Principles of Composites (1 chapter) ●● DMSU - WXML205 1.25 hr

Principles of Ceramics (1 chapter) ●● DMSU - WXML206 1.75 hr

Product Finishing (Virtual Trainer) (7 chapters) ●● DMSU - VX19028 28 hr

QUALITY, MEASUREMENT & GAUGING ISO9000 and TS16951 (4 chapters) ●● DMSU - WXQS101 3.5 hr

Statistical Process Control 1 (4 chapters) ●● DMSU - WXQS202 3.0 hr

Statistical Process Control 2 (2 chapters) ●● DMSU - WXQS304 1.0 hr

Quality Tools (1 chapter) ●● DMSU - WXQS305 0.5 hr

Inspection Techniques 1 (9 chapters) ●● DMSU - WXMT101 5.5 hr

Measurement Tools 1 (10 chapters) ●● DMSU - WX19017 20.0 hr

Surface Plate (1 chapter) ●● DMSU - WXMT202 0.5 hr

Gauge Blocks (1 chapter) ●● DMSU - WXMT203 1.0 hr

Test Indicators (1 chapter) ●● DMSU - WXMT204 1.0 hr

Bench Comparators (1 chapter) ●● DMSU - WXMT206 0.75 hr

Optical Comparators (2 chapters) ●● DMSU - WXMT207 0.75 hr

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Course Pricing – EOD AME21 (Online) - Continued

5. AME21TM MANUFACTURING SKILLS (ONLINE) Code Duration (approx.)

Price

QUALITY, MEASUREMENT & GAUGING (continued) Air Gauges (3 chapters) ●● DMSU - WXMT209 1.5 hr

Specialty Micrometers (2 chapters) ●● DMSU - WXMT210 1.5 hr

Height Gauges (2 chapters) ●● DMSU - WXMT205 4.0 hr

Bore Gauges (2 chapters) ●● DMSU - WXMT208 4.0 hr

Miscellaneous Inspection Instruments (3 chapters) ●● DMSU - WXMT211 6.0 hr

WORKPLACE EFFECTIVENESS Communication Skills (5 chapters) ●● DMSU - WXPD101 3.0 hr

Conflict Resolution (3 chapters) ●● DMSU - WXPD102 3.0 hr

Working in Groups (2 chapters) ●● DMSU - WXPD103 3.0 hr

ELECTRICAL

Industrial Electrical Wiring (3 chapters) ●● DMSU - WX17451 6.0 hr

Electrical Fabrication 1 (3 chapters) ●● DMSU - WX12204 6.0 hr

Electric Motor Control (10 chapters) ●● DMSU - WX17401 20.0 hr Refer to

Motor Braking (1 chapter) ●● DMSU - WX17402 2.0 hr Pricing

Reduced Voltage Starting (2 chapters) ●● DMSU - WX17403 4.0 hr below

Electronic Sensors (1 chapter) ●● DMSU - WX17404 2.0 hr

Electronic Counter (1 chapter) ●● DMSU - WX17405 2.0 hr

Variable Frequency AC Drive (4 chapters) ●● DMSU - WX17411 8.0 hr

SCR Speed Control (1 chapter) ●● DMSU - WX17412 2.0 hr

AC/DC Electrical (3 chapters) ●● DMSU - VXB227 24.0 hr

Electric Relay Control (3 chapters) ●● DMSU - VXB703 12.0 hr

FLUID POWER & MECHANICAL Basic Pneumatics 1 (4 chapters) ●● DMSU - VXB780 16.0 hr

Pneumatics 2 (3 chapters) ●● DMSU - WXB781 6.0 hr

Pneumatic Fitting Construction (1 chapter) ●● DMSU - WXB894 2.0 hr

Basic Hydraulics (5 chapters) ●● DMSU - VXB831 20.0 hr English

Hydraulics 1 (Virtual Trainer (4 chapters) ●● DMSU - VX12240 16.0 hr Only

Hydraulics 2 (3 chapters) ●● DMSU - WX12241 6.0 hr

Hydraulics 3 (3 chapters) ●● DMSU - WX12242 6.0 hr

Fluid Systems 2 (5 chapters) ●● DMSU - WX11607 10.0 hr

Mechanical Systems 1 (3 chapters) ●● DMSU - VXB728 12.0 hr

Mechanical Drives 1 (7 chapters) ●● DMSU - WXB502 14.0 hr

STRUCTURAL ENGINEERING & SURVEYING Structural Engineering 1 (Overview) (5 chapters) ●● DMSU - WX11600 10.0 hr

Structural Engineering 2 (Advanced) (3 chapters) ●● DMSU - WX11601 6.0 hr

Structural Engineering 1 (3 chapters) ●● DMSU - WXB784 6.0 hr

Structural Engineering 2 (2 chapters) ●● DMSU - WXB785 4.0 hr

Structural Engineering 3 (3 chapters) ●● DMSU - WXB805 6.0 hr

Surveying (4 chapters) ●● DMSU - WX11602 8.0 hr

Thermal Technology 1 (3 chapters) ●● DMSU - WXB787 6.0 hr

Surveying 1 (4 chapters) ●● DMSU - WXB803 8.0 hr Continued on next page

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Course Pricing – EOD AME21 (Online) - Continued

5. AME21TM MANUFACTURING SKILLS (ONLINE) Code Duration (approx.)

Price

GREEN ENERGY

Wind Concepts (3 chapters) ●● DMSU - WX20011 6.0 hr

Turbine Electric Hub Troubleshooting (5 chapters) ●● DMSU - WX20013 10.0 hr

Turbine Generator Control Troubleshooting (4 chapters) ●● DMSU - WX20014 8.0 hr

Turbine Nacelle Troubleshooting (6 chapters) ●● DMSU - WX20015 12.0 hr English

Solar Concepts (5 chapters) ●● DMSU - WX20016 10.0 hr Only

Solar Site Analysis (1 chapter) ●● DMSU - WX20017 2.0 hr

Solar Thermal Troubleshooting – Open-Loop (4 chapters) ●● DMSU - WX20101 8.0 hr

Solar Thermal Troubleshooting – Closed-Loop (4 chapters) ●● DMSU - WX20102 8.0 hr

Solar Thermal Installation (4 chapters) ●● DMSU - WX20103 8.0 hr

Solar PV Troubleshooting (7 chapters) ●● DMSU - WX20104 14.0 hr

Solar PV Installation (4 chapters) ●● DMSU - WX20105 8.0 hr Notes: - Courses are Subject to Change. Course duration times are estimates only. AME21 Manufacturing Skills courses are licensed through Oxygen Education, Division of AMATROL Inc. Additional course offerings and updates will be posted on www.DMGMSUonDemand.com

AME21™ Curriculum Subscription Pricing

No longer do you have to pick and choose who gets training and who does not or worry about the cost of effective education. AME21™ is education when and where you need it for everyone in your organization. AME21™ is there 24 hours a day, 7 days a week to take care of your workforce education requirements. The AME21™ curriculum will deliver hundreds of hours of highly interactive, competency based education that will give your employees the skills mastery required to be successful in an advanced manufacturing environment. We think you will be surprised at how cost-effective it actually is to educate your workforce. As new courses are developed, they will be added to your account. EMPLOYEES

Number of Employees Annual Commitment

(12 mo. access) Monthly Payment

Your Cost Per Employee/Per Month

1 - 15 $ 5,100 $ 425* $28

1 - 25 $ 6,120 $ 510* $20

26 - 50 $ 9,180 $ 765* $15

51 - 100 $14,280 $ 1190 $12

101 - 250 $30,700 $2,560 $10

251 - 500 $48,960 $4,080 $ 8

Over 500 Contact DMSU

* Available only as automatic monthly credit card transaction, payable in advance of each month’s access. Prices are subject to change.

Price applies to USA market.

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EOD (Online) – Enterprise Edition pricing with AME21™ or BOD

Now, in additon to all of the manufacturing skills courses available through the AME21 curriculum, why not make it possible for all of your people to take the DMG or Mori Seiki machine operations and/or machine programming online courses too. If you currently subscribe to the suite of AME21 courses check the table below to see how inexpensive it can be to add access all available EOD Machine Operation and Programming courses.

*EOD course prices for 12 month access with AME21 or BOD subscription order. These would have to be the same employees as enrolled

in the AME21 BOD and not a separate group. Price applies to USA market.

Number of Employees *Annual Commitment

(12 mo. access)

1 to 15 $1,200

1 to 25 $1,500

26 to 50 $2,200

51 to 100 $3,800

101 to 250 $6,500

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Course Pricing – BOD Business Skills (Online)

5. BOD Business Skills-on-Demand (ONLINE) Code Duration (approx.)

Price

Business - General & Personal Productivity

Negotiation: Your Road to Success ●● scomm014 45 mins.

1 to 1: Customer Service Success ●● scust004 45 mins.

Participating in a High Performance Team ●● sprod079 45 mins.

Goal-Setting in the Workplace ●● sprod086 45 mins.

Ethics and Business Conduct ●● sprod087 45 mins.

Sell For Success: What You Need to Know About Selling ●● ssale013 45 mins.

The Power To Change ●● sprod001 45 mins.

It's About Time ●● sprod005 45 mins.

¡Administre Bien su Tiempa! (Spanish) ●● sprod005_sp 45 mins. Refer to

PROACTion: Change, Innovation and Opportunity ●● sprod010 45 mins. Pricing

Managing Conflict: A Collaborative Approach ●● sprod075 45 mins. below

Handling Conflict: An Employees' Guide ●● sprod077 45 mins.

Business - Communications, Meetings & Presentations English

Are You Really Listening? ●● scomm003 45 mins. Only

¿Está escuchando verdaderamente? (Spanish) ●● scomm003_sp 45 mins. Unless

The Effective Business Writer ●● scomm007 45 mins. Otherwise

Managing Information Overload ●● sprod011 45 mins. Noted

Interpersonal Communication ●● sprod074 45 mins.

Comunicación Interpersonal (Spanish) ●● sprod074_sp 45 mins.

Effective and Appropriate E-mail Use ●● sprod084 45 mins.

Power Speaking ●● scomm002 45 mins.

Power Speaking (Spanish) ●● scomm002_sp 45 mins.

High Impact Visual Aids ●● scomm006 45 mins.

Lose The Meeting Blues ●● scomm012 45 mins.

Logrando Reuniones Efectivas (Spanish) ●● scomm012_sp 45 mins. Continued on next page

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Course Pricing – BOD Business Skills (Online) - Continued

5. BOD Business Skills-on-Demand (ONLINE) Code Duration (approx.)

Price

Business – Mgt., Supervision & Leadership Personal Leadership Power ●● sprod071 45 mins.

Meeting the Delegation Challenge ●● sprod076 45 mins.

Cómo Hacer Frente Al Reto De Delegar (Spanish) ●● sprod076_sp 45 mins.

Maximizing Employee Performance ●● sprod078 45 mins.

Maximizando El Desempeño De Los Empleados (Spanish) ●● sprod078_sp 45 mins.

Leading a High-Performance Team ●● sprod080 45 mins.

Liderar un equipo de alto rendimiento (Spanish) ●● sprod080_sp 45 mins.

How to Hire the Right People ●● sprod081 45 mins.

Management Basics ●● sprod083 45 mins.

Ethics and Business Conduct for Managers ●● sprod088 45 mins.

HR & Compliance for Leaders Employee Privacy ●● scomp048 45 mins. Refer to

Americans With Disabilities Act Flash ●● scomp040 45 mins. Pricing

Avoiding Wrongful Termination ●● scomp047 45 mins. below

Privacy Laws and Practices ●● scomp060 45 mins.

Maintaining A Drug-Free Workplace: Manager's Edition ●● scomp073 45 mins. English

AB 1825: Sexual Harassment Prevention for Managers ●● scomp082 120 mins. Only

AB 1825: Prevención de Acoso Sexual para Administradores (Sp) ●● scomp082_sp 120 mins. Unless

Sexual Harassment Prevention for Managers ●● scomp085 120 mins. Otherwise

Valuing Diversity for Managers ●● scomp089 45 mins. Noted

Preventing Sexual Harassment for Managers ●● scomp101 45 mins.

Preventing Employment Discrimination for Managers ●● scomp105 45 mins.

Managing Workplace Safety and Health ●● ssfty031 45 mins.

HR & Compliance – Employees Valuing Diversity ●● scomp061 45 mins.

New Employee Training for School and College Districts ●● scomp062 45 mins.

Orientacion Para Personal Nuevo para Distritos Escolares y Universitarios (Spanish)

●● scomp062_sp 45 mins.

Maintaining A Drug-Free Workplace ●● scomp072 45 mins.

Understanding Sexual Harassment ●● scomp102 45 mins.

Entender el Acoso Sexual (Spanish) ●● scomp102_sp 45 mins.

Understanding Unlawful Workplace Harassment ●● scomp103 45 mins.

Preventing Unlawful Workplace Harassment for Managers ●● scomp104 45 mins. Continued on next page

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Course Pricing – BOD Business Skills (Online) - Continued

5. BOD Business Skills-on-Demand (ONLINE) Code Duration (approx.)

Price

Safety - General Ergonet: A Training Guide for Healthy Office Work ●● ssfty008 45 mins.

Ergonet : Guide de formation pour la santé des employés de bureau. (French)

●● ssfty008_frcan 45 mins.

ErgoNet: A Personal Assessment ●● ssfty035 45 mins.

Ergonomics For Manufacturing ●● ssfty026 45 mins.

Environmental Management Systems ●● ssfty016 45 mins.

Preventing Workplace Violence ●● ssfty019 45 mins.

Bloodborne Pathogens ●● ssfty021 45 mins.

BBP for Healthcare ●● ssfty041 45 mins.

Confined Spaces ●● ssfty022 45 mins.

ESH@Work ●● ssfty023 45 mins.

ESH@Work:Contractor Edition ●● ssfty038 45 mins. Refer to

Radiation Safety ●● ssfty025 45 mins. Pricing

Powered Industrial Truck Safety ●● ssfty030 45 mins. below

Hearing Conservation: Protecting Yourself from Hearing Loss ●● ssfty032 45 mins.

Fire Extinguisher Safety ●● ssfty033 45 mins. English

Respiratory Protection ●● ssfty034 45 mins. Only

Electrical Safety Awareness ●● ssfty036 45 mins. Unless

Laboratory Safety ●● ssfty037 45 mins. Otherwise

Introduction to Accident Investigation ●● ssfty049 45 mins. Noted

Incident Command ●● ssfty054 45 mins.

Radioisotope Safety ●● ssfty051 45 mins.

Introduction to Laser Safety ●● ssfty053 45 mins.

Fall Protection ●● ssfty058 45 mins.

Personal Protective Equipment: General Overview ●● ssfty063 45 mins.

Personal Protective Equipment: Eye & Face Protection ●● ssfty064 45 mins.

Personal Protective Equipment: Head Protection ●● ssfty065 45 mins.

Personal Protective Equipment: Foot Protection ●● ssfty066 45 mins.

Personal Protective Equipment: Hand & Arm Protection ●● ssfty067 45 mins.

Defensive Driving ●● ssfty068 45 mins.

Slip, Trip, and Fall Prevention ●● ssfty090 45 mins.

Back Injury Prevention ●● ssfty091 45 mins.

Ladder Safety ●● ssfty092 45 mins. Continued on next page

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Course Pricing – BOD Business Skills (Online) - Continued

5. BOD Business Skills-on-Demand (ONLINE) Code Duration (approx.)

Price

Safety - HAZMAT Hazardous Waste Management ●● ssfty017 45 mins. Refer to

Chemical Safety (HAZCOM) ●● ssfty018 45 mins. Pricing

Hazardous Energy Control ●● ssfty020 45 mins. below

DOT: Classification ●● ssfty050 45 mins.

DOT: Packaging ●● ssfty045 45 mins. English

DOT: Marking, Labeling, and Placarding ●● ssfty044 45 mins. Only

DOT: Shipping Papers ●● ssfty046 45 mins. Unless

DOT: Loading and Unloading ●● ssfty043 45 mins. Otherwise

DOT Hazardous Materials Transportation: General Awareness ●● ssfty039 45 mins. Noted

Notes: - Courses are Subject to Change. Course duration times are estimates only. - BOD Business Skills-on-Demand courses are licensed through SumTotal. - Additional course offerings and updates will be posted on www.DMGMSUonDemand.com

BOD Business Curriculum Subscription Pricing

BOD is education when and where you need it for everyone in your organization. BOD is there 24 hours a day, 7 days a week to take care of your workforce education requirements. The BOD curriculum will deliver hundreds of hours of interactive, competency based education that will give your employees the skills mastery required to be successful in an advanced business and manufacturing environment. We think you will be surprised at how cost-effective it is to educate your workforce. EMPLOYEES

Number of Employees Annual Commitment

(12 mo. access)

1 to 25 $1,900

26 to 50 $3,700

51 to 75 $5,500

76 to 100 $7,300

101 to 200 $14,500

Over 200 Contact DMSU

* Provides access to all Business Skills on Demand courses for 12 months. Prices subject to change without notice.

Note: customized learning plans and company branding can be provided at additional cost

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Course Schedules

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Course Schedules *

Locating Course Schedule Information DMG Mori Seiki University publishes a Course Schedule insert each quarter. If the loose insert is not in this catalog, please contact DMG Mori Seiki University for a copy or visit www.DMGMSUonDemand.com for current class dates.

* Courses are subject to change without notice—please go to www.dmgmsuondemand.com and refer to Available Classroom Courses under the Classroom tab for the most current schedules. Please confirm your class with DMG Mori Seiki University before making travel plans.

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Registration

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Registration Information – Instructor-Led (Classroom) Classroom courses are offered exclusively to DMG / Mori Seiki USA CNC machine owners, authorized DMG / Mori Seiki USA Distributors and DMG / Mori Seiki USA Employees.

Registration Information—Instructor-Led (Classroom) Registration can be completed at: www.dmgmsuondemand.com . This is the fastest and most reliable way to register.

1. By placing your mouse over the “Classroom” Tab you may choose from one of three menu items.

2. Choose your machine model “Mori Seiki Models” or "DMG Models.”

3. Choose your desired course from either “Programming and Operation Instructor Led” or “Machine Maintenance Instructor Led.”

4. Click the “View” link.

5. Click “Details” to read a course description.

6. Click “Register” to enroll in a class.

Purchase orders and credit cards can be used to reserve a seat. DMG MSU does not accept cash or personal checks to hold seats.

Contact information for all participant(s) is necessary for registrations to be completed.

Courses require your machine model and serial number.

Please check the Course Description for course prerequisites and items needed for the class.

Participants are required to make their own travel and hotel arrangements. Recommended accommodations are provided in this course catalog.

Please submit the completed online enrollment form no later than two weeks prior to the desired course. Class sizes are limited, therefore once your participation is confirmed, tuition fees are nonrefundable. Class seats will not be held without payment.

Due to limited enrollment space, reservations will be taken in the order they are received.

Registration fees include lunch, which will be served at the DMG Mori Seiki University facility. Class begins at 9:00am on the first day (Note: Some DMG Maintenance classes start at 10:00am on the first day). Your class registration email will include specific start times. Be sure to allow adequate time to finish the class when booking homebound airline flights. Certificate of completion may not be awarded to students that leave class early.

Cancellation Information DMG / Mori Seiki USA reserves the right to cancel classes under several conditions (i.e. instructor illness, weather, machine availability, less than 3 students, etc.). Normally, refunds or rescheduling applies in these circumstances. It is critical that DMG Mori Seiki is provided with an emergency contact phone number during registration for these situations.

IMPORTANT

Have the following information ready when you start the registration process:

1. Machine model 2. Machine serial# 3. Students’ names and

email address 4. Administrator’s name

and email address

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Registration Information – Online (EOD & AME21™) Education-On-Demand Machine Operation & Machine Programming courses are offered exclusively to DMG / Mori Seiki CNC machine owners, authorized DMG / Mori Seiki USA distributors and DMG / Mori Seiki USA employees. AME21TM Online Advanced Manufacturing Skill courses are available to all manufacturers.

Registration Information—Online (EOD) Registration can be completed at: www.dmgmsuondemand.com . This is the fastest and most reliable way to register.

1. By placing your mouse over the “EOD/Online” Tab you may choose from one of three menu items.

2. Two courses are awarded per purchased machine models that qualify; additional courses or extensions to the six month access are available for purchase. Select “Online Machine Operation” or “Online Machine Programming” from the pull-down menu to enroll in the complimentary courses. Click “Information” to read a course description.

3. Click “Register” to enroll in a class.

4. All fields on the enrollment form are required for each participant.

5. The relevant machine serial number is required in its entirety to ensure

enrollment in the complimentary EOD Machine Operation courses.

6. The Administrator will be given supervisory permissions to view reports on their company’s participants. The administrator will also be assigned to the course.

7. Upon completion of the enrollment process, a confirmation email will be delivered, which includes: the website's URL address to locate the courses, username, password and basic instructions on how to access the course.

Registration Information— (AME21™) 1. To read about AME21™ place your cursor

over the “EOD/AME21” Tab 2. To request additional information regarding

AME21™ Email [email protected].

3. Or you may contact DMG Mori Seiki University at 847.593.5400.

IMPORTANT

Have the following information ready when you start the registration process:

1. Machine model 2. Machine serial# 3. Students’ names and email

address 4. Administrator’s name and

email address 5. Distributor’s contact name

and email address (optional)

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Student Guidelines

Student Guidelines & Expectations DMG Mori Seiki University takes great effort to provide a positive learning experience. In return, we expect that class participants agree to these guidelines:

1. Attendance—Arrive at the class at the published starting time.

2. Safety—Comply with all written and verbal safety instructions. Students should have basic industrial safety knowledge prior to attendance.

3. Courtesy—Conduct should be courteous and respectful of the instructors and other participants.

4. Assignments—Participate in class learning assignments, including pre-class, mid-class and post-class assignments. Some classes may include an assessment test.

5. Telephone & Email—suspend all telephone and email activity during class sessions. Adequate breaks will be provided where these activities are encouraged.

6. Impairment—Participants who are impaired from excessive evening entertainment will be excused from the class and your supervisor will be notified.

7. Medications & Medical Conditions—Students taking medications or substances that may impact their ability to work with machinery must notify instructors before start of class. Students with medical conditions that may affect their class participation or adherence to safety guidelines must notify instructors before start of class.

8. Improvement—Participants will have an opportunity to fill out a course evaluation form at the end of the class. The suggestions received from the evaluations will help DMG MSU to improve the overall student experience.

9. Certificates—Completion Certificates are awarded to students who successfully attend all scheduled course sessions and complete all course requirements.

10. Image use – Participants agree to allow their image to be used by DMSU to promote the University, our curriculum, and/or the industry.

11. Dress Code—Cutoffs, shorts and sandals are not appropriate dress items. Most classes include activities in the training lab, which require steel-toe shoes or boots and safety glasses. Students are not to wear clothing that is inappropriately labeled/designed attire including but not limited to: profanity, discriminatory words/symbols/pictures, provocative symbols/pictures and gang-related words/symbols/pictures.

12. Tobacco Use— In keeping with DMG Mori Seiki University’s intent to provide a safe and healthy learning environment, the use of tobacco products (i.e. cigarettes, pipes, smokeless tobacco, etc.) in classrooms or anywhere in the DMG Mori Seiki University facilities are prohibited. Smoking or the use of other tobacco products is acceptable only in those locations that have been specifically designated as tobacco use/smoking areas which are located 15 feet beyond the buildings entrance doors. Persons desiring to use tobacco products may use these areas during designated breaks and lunch time.

DMG Mori Seiki University reserves the right to dismiss any student from class that does not agree to these guidelines or violates them while in attendance.

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Local Accommodations & Attractions

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Hotel Accommodations – Chicago (Hoffman Estates Area) *

Hilton Garden Inn Hoffman Estates, IL 0.9 Miles

2425 Barrington Rd Hoffman Estates, IL 60192 Telephone: 847-277-7889 Ask for DMG/Mori Seiki Discount www.hiltongardeninn.com

For Corporate rate use code 2769505

- Complimentary Hot Breakfast (ask for vouchers upon check-in) - Microwave & Mini Refrigerator - Complimentary Transportation to DMG Mori Seiki University - Transportation within 5 miles - Full Service restaurant for breakfast and dinner - Free Wireless Access - Indoor Pool

Comfort Inn Hoffman Estates, IL 1.46 Miles

2075 Barrington Rd. Hoffman Estates, IL 60169 Telephone: 847-884-6400 Ask for DMG/Mori Seiki Discount www.choicehotels.com

- Complimentary Hot Breakfast - Microwave & Mini Refrigerator - Weekly Reception - Complimentary Transportation to DMG Mori Seiki University

Hyatt Place Hoffman Estates, IL 2.2 Miles

2750 Greenspoint Pkwy Hoffman Estates, IL 60192 Telephone: 847-839-1800 Ask for DMG/Mori Seiki Discount www.HyattPlace.com

- Microwave & Mini Refrigerator - Complimentary Breakfast Buffet - Grab & Go Bakery Counter - Free Wireless Access - Indoor pool - Complimentary Transportation to DMG Mori Seiki University

Hampton Inn & Suites Hoffman Estates, IL 2.2 Miles

2825 Greenspoint Pkwy Hoffman Estates, IL 60192 Telephone: 847-882-4301 Ask for DMG/Mori Seiki Discount www.hoffmanestatessuites.hamptoninn.com

- Microwave & Mini Refrigerator - Complimentary Hot Breakfast - Fitness Room & Pool - Free Wireless Access - Complimentary Transportation to DMG Mori Seiki University

Hawthorn Suites Hoffman Estates, IL 2.7 Miles

2875 Greenspoint Parkway Hoffman Estates, IL 60169 Telephone: 847-490-1686 Ask for DMG/Mori Seiki Discount www.hawthorn.com

- Free Continental Breakfast - Fully Equipped Kitchens - Business Center / Fitness Facility - Complimentary Laundry Facilities - Free Wireless Access - 24/7 Convenience Store - Complimentary Shuttle Available

Holiday Inn Express Schaumburg, IL 3.3 Miles

1550 N. Roselle Road Schaumburg, IL, 60195 Telephone: 847-310-0500 Ask for DMG/Mori Seiki Discount www.hiexpress.com

- Complimentary Breakfast Buffet - Hors d’oeuvres 6:30 to 7:30pm (Monday thru Thursday) - Microwave & Mini Refrigerator - Business Center / Fitness Facility - Free Wireless Access - Complimentary Transportation to DMG Mori Seiki University

Wingate by Wyndham Schaumburg, IL 3.7 Miles

50 E. Remington Schaumburg, IL 60173 Telephone: 847-882-5000 Ask for DMG/Mori Seiki Discount www.thewingate.com

- Complimentary Hot Breakfast - Optional Asian Breakfast - Microwave & Mini Refrigerator - Fitness Center & Hot Tub - Japanese Television Station - On-Site Bar - Complimentary Transportation to DMG Mori Seiki University / Call Christina for Airport Shuttle

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Chicago Marriott Northwest Hoffman Estates, IL 6 Miles

4800 Hoffman Blvd. Hoffman Estates, IL 60192 Telephone: 847-645-9500 Ask for DMG/Mori Seiki Discount www.chicagomarriottnorthwest.com

- Full Service restaurant for breakfast and dinner ($$) - Wireless Access in Room ($$) - Indoor Pool & Fitness Center - Nearby Shopping - Complimentary Transportation to DMG Mori Seiki University

Transportation Services (O’Hare International Airport-ORD is the nearest airport to the university—approximately 18 miles) All Star Taxi Service .................................................................................................................................................. 847-658-1555 303 Taxi Service………………………………………………………………………………………………………………………………………………….. 847-256-8294 Taxi Seven – Mention DMG/Mori Seiki USA for discounted price ........................................................................... 847-278-5737 American Taxi ......................................................................................................................................................... 847-253-4411 H & M Limousine Service ......................................................................................................................................... 847-428-4785 AB Chauffer .............................................................................................................................................................. 847-991-1800 * Hotel information is subject to change without notice—please confirm all details with individual hotel.

Hotel Accommodations – Dallas (Irving, Texas Area) *

Wingate by Wyndham Irving, TX 0.92 Miles

8220 Esters Blvd. Irving, TX 75063

Telephone: 972-929-4600 Ask for DMG/Mori Seiki Discount www.wingatehotels.com

- Complimentary Continental Breakfast - Complimentary Transportation to DMG Mori Seiki University

Doubletree by Hilton Irving, TX 1.2 Miles

4441 W. John Carpenter FWY Irving, TX 75063 Telephone: 972-929-8181 Ask for Mori Seiki Discount www.doubletree.com

- Microwave & Mini Refrigerator - Complimentary Hot Breakfast - Complimentary Transportation to DMG Mori Seiki University - Complimentary Shuttle

Transportation to/from DFW

Holiday Inn Express Irving, TX 1.82 Miles

4550 W. John Carpenter FWY Irving, TX 75063

Telephone: 972-929-4499 Ask for DMG/Mori Seiki Discount www.hiexpress.com

- Complimentary Continental Breakfast - Complimentary Transportation to DMG Mori Seiki University

AmeriSuites DFW Airport North Grapevine, TX 3.83 Miles

2220 Grapevine Mills Cir West Grapevine, TX 76051 Telephone: 972-691-1199 Ask for DMG/Mori Seiki Discount www.amerisuites.com

- Complimentary Hot Breakfast - Complimentary Transportation to DMG Mori Seiki University

TownePlace Suites Irving, TX 4.9 Miles

900 West Walnut Hill Lane Irving, TX 75038 Telephone: 972-550-7796 Ask for DMG/Mori Seiki Discount www.marriott.com/towneplace-suites

- Complimentary Hot Breakfast - Complimentary Transportation to DMG Mori Seiki University

Transportation Services (Dallas Fortworth International Airport-DFW is the closest airport to the university—approximately 5 miles) Better Airport Service (pre-arranged) ...................................................................................................................... 817-239-3000 DFW Transportation ................................................................................................................................................ 214-475-3736 Limo Res ................................................................................................................................................................... 888-478-6979 Yellow Cab Company ............................................................................................................................................... 800-444-6400

* Hotel information is subject to change without notice—please confirm all details with individual hotel.

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Restaurants & Attractions – Chicago (Hoffman Estates Area)

Local Restaurants: Local Attractions: Jerseys Pizza & Grill Woodfield Mall Coopers Hawk - The Arboretum The Arboretum of South Barrington Claim Jumpers Medieval Times The Millrose Arlington International Racetrack Romano’s Macaroni Grill Six Flags Great America Bistro Wasabi Barrington AMC 30 Theaters TGI Fridays Sears Center Texas de Brazil Churrascaria LEGOLAND Discovery Center at the Streets of Woodfield Weber Grill Game-Works at the Streets of Woodfield The Assembly Grand Victoria Casino Moretti’s Schaumburg Boomers (Baseball team) Maggiano’s Little Italy – Woodfield Cabela’s Sporting Goods Al Capone’s Hide-Away – St. Charles R.E.I. Sporting Goods

Chicago Area Restaurants: Chicago Area Attractions: Superdawg Drive-In Willis Tower (Formerly the Sears Tower) Harry Carry’s John Hancock Building Ed Debevic’s Navy Pier Spiaggia Buckingham Fountain Frontera Grill Magnificent Mile Gino’s East Pizza The Chicago Cubs, the Chicago White Sox, The Bears, The Bulls,

The Chicago Fire Soccer, The Blackhawks, The Wolves and the Chicago Express Hockey Teams

Hoffman Estates Entertainment Link http://www.visithoffman.com/Entertainment/Entertainmentlist.aspx Chicago Tourism Link http://www.explorechicago.org/city/en.html Train Schedule Link Northwest Suburbs – Union Pacific Northwest – Yellow Line (Stations Located in Arlington Heights, Rolling Meadows, Palatine and Barrington) http://metrarail.com/content/metra/en/home.html

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Restaurants & Attractions – Dallas (Irving, Texas Area)

Area Restaurants: Area Attractions: Love & War in Texas Dallas West End Salt Grass Steakhouse Fort Worth Stockyards Uncle Julio’s Mexican Restaurant Six Flags Over Texas Bone Daddy’s Texas Motor Speedway Spring Creek Barbecue Bass Pro Shops Esparza’s Restaurante Mexicano Grapevine Mills Mall Romano’s Macaroni Grill Lone Star Park (Horse Racing) Big Buck’s Restaurant Fort Worth Botanic Gardens PF Chang’s Chinese Bistro Billy Bob’s Texas Texas de Brazil Churrascaria Cowboys Stadium in Arlington DFW & Beyond Visitor Guide Link http://dfwandbeyond.com/visitors_guide

Restaraunts & Attractions – Chicago (Hoffman Estates, IL)

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Map – Chicago (Hoffman Estates, IL) From O’Hare Airport: Take exit 1C for I-90 Tollway west (towards Rockford) to Roselle Road – North exit. Turn right and then an immediate left turn at the first traffic light onto Central Rd (west). Mori Seiki is located approximately 2 miles to Huntington Blvd. Turn Right on Huntington Blvd., DMG / Mori Seiki is located on the left side of the road. From Chicago: Take the Kennedy Expressway to the Northwest Tollway (I-90) west to Roselle Road – North exit. Turn right and then an immediate left turn at the first traffic light onto Central Rd (west). Mori Seiki is located approximately 2 miles to Huntington Blvd. Turn Right on Huntington Blvd., DMG / Mori Seiki is located on the left side of the road. From the West: Take the Northwest Tollway (I-90) east to Rt. 59 north. Turn left onto Rt. 59. At the 3rd stop light turn right on to Higgins Rd. (Rt. 72) (East), go approximately 2.5 miles to Barrington Rd. turn left (North) on Barrington Rd. Go over the tollway and turn right (east) on to Central Rd, follow road around bend until you come to the stop light at Huntington Blvd., turn left, DMG / Mori Seiki is on the left.

From the Northwest: Take Rt. 53 south to the Northwest Tollway (I-90) west (toward Rockford) to Roselle Rd. – North exit. Turn right and then an immediate left turn at the first traffic light on to Central Rd (west). Mori Seiki is located approximately 2 miles up Central to Huntington Blvd. Turn Right on Huntington Blvd., DMG / Mori Seiki is located on the left side of the road. From the Northeast: Take the 294 Tollway south to the Northwest Tollway (I-90) west (toward Rockford) to Roselle Rd. – North exit. Turn right and then an immediate left turn at the first traffic light on to Central Rd (west). Mori Seiki is located approximately 2 miles up Central to Huntington Blvd. Turn Right on Huntington Blvd., DMG / Mori Seiki is located on the left side. GPS users: For best results search for the following intersection: Freeman Rd. & Central Rd. (The DMG / Mori Seiki building is located on the corner-Freeman Road was recently changed to Huntington Blvd). Class Times: Classes will begin promptly at 9:00AM unless otherwise notified. There will be a one-hour break for lunch.

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Map – Dallas (Irving, TX)

From DFW Airport: Take the North Airport exit toward Grapevine Texas out of the airport. Enter onto Highway 114 East for approximately 3.5 miles. Exit Esters Blvd and go left back over the highway. Continue on Esters for approximately 1.1 miles to Currency Blvd. Take a right on Currency Blvd. DMG / Mori Seiki is located on the left hand corner of Esters and Currency.

From Dallas Love Field Airport: Head Northeast on LoveField Dr toward Reeves Street, Take the first left onto Reeves St 0.2 mi. Turn right at Shorecrest Dr 0.4mi. Turn left at Webb Chapel Rd 0.1 mi. Turn left at TX-12 Loop West 2.8 mi. Continue on West Northwest Hwy/TX-348 Spur West for 2.8 mi. Merge onto TX-114 West via the ramp to DFW Airport for 4.2 mi. Take the Ester Blvd exit and turn right. Take Esters 1.1 mi to Currency St. Take a right at Currency. DMG / Mori Seiki is located on the left hand corner of Esters and Currency. From Houston Texas: Take I-45 North for approximately 220 mi. Continue onto US-75 N for 0.3 mi. Take exit 284A to merge onto I-30 West for 2 miles. Take exit 44A to merge onto I-35E North toward Denton, 5.2 mi. Take a slight left onto TX-183West, 2.5 mi. Take a slight right at TX-114 W (signs for TX-114/Grapevine/Airport North Entry) 8.3 mi. Take the Esters Blvd exit. Take a right at Esters Blvd for 1.1 mi. to Currency St. DMG / Mori Seiki is located on the left hand corner of Esters and Currency.

Class Times: Classes will begin promptly at 9:00AM unless otherwise notified. There will be a one-hour break for lunch.

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DMG / MORI SEIKI USA2400 Huntington Blvd.

Hoffman Estates, IL 60192847.593.5400

Download the DMSU course catalog.Spring 2013

www.dmgmsuondemand.com V38: 5/1/2013

Accredited Metalworking Program