cryogenic machining and its applications
TRANSCRIPT
Cryogenic Machining and its Applications
ByIndranil Banerjee
Roll-000711701021B.Production.Engineering
4th Yr, 1st Sem
Under the Guidance of: Prof. S. Chkrobarty
What is Cryogenic Machining?Using Liquid Nitrogen (ln 2) as a Coolant for Tools
Why Cryogenic Machining?Environmentally soundChip Tool Interface Temperature greatly
reducedReduced Tool WearGreater tool lifeHigher production ratesHigher Cutting Force and Reduced Force
VarianceGreater Product QualityNo mist collection, filtration, wet chips,
contaminated work pieces or disposal costPower Saving
Liquid NitrogenTemperature -196˚C -321˚FColorlessInert, doesn’t react with other materials
Non toxicReadily vaporizes into gas.
A Machine Utilizing Cryogenic Machining and Schematic Diagram of the Machine Set-up
Nozzle Tool Assembly
Effect Of Cryogenic Machining on Cutting Force
Effect of Cryogenic Machining on Tool Wear
View of Worn out Tip of SNMG Inserts Under Dry and Cryogenic Cooling
Effect of Cryogenic Machining on Friction Coefficient
Effect of Cryogenic Machining on Surface Finish
Greater Tool Life
Application of Cryogenic MachiningMaterial Properties:
o Difficult to Machine Materialso High Shear Strengtho High Work Hardening Capacityo Low Thermal Conductivity and Specific Heat and
thus High Cutting Temperatureo Materials that Absorbs Oxygen in High
Temperature and Become Brittleo Wear Resistant Alloys o High Abrasive Quality of the Materialo Super Alloys
Application of Cryogenic Machining
Machining of Stellite Composites
Hardened Steel and Irons Wrought Co-
Cr Alloy
Machining of Carbide Dies
Polymer:Polyurethane, Silicone etc.
Ti-6Al-4v Alloy
Nickel alloys
Machining Tantalum
Commercialization of Cryogenic Machining First Introduced in Industry by Project
Team Icefly Collaboration with Hardinge Machine Tool Builder in 2003
Specially developed for turning Some application for milling.
Now-a-days it is Used for: High Speed Machining for hard and super alloys Aerospace and Automobile Industries
Recent Breakthrough: MAG the global tool manufacturers are bringing out
new machine tools that utilizes cryogenic machining technology.
Advantages of Cryogenic MachiningTool life increases up to 40% in Titanium
turning.Tool life increases up to 130% in Hard
turning.Increase in MRR up to 290% in Hard
turning.Increase in MRR up to 60% in Titanium
milling.Tool life increases up to 260% in Titanium
milling
ConclusionIt is a very effective machining technique that
utilizes liquid nitrogen as coolant to bring down the temperature at the chip tool interface, reducing the tool wear and improving the product quality.
It has shown excellent results in machining difficult to machine materials, hard materials, super alloys etc. and found a place in the aerospace and automobile industries.
References ‘Cryogenic Machining’- Technology Innovation Forum, Project Icefly,
B&E Tool, 11/18/09 Experimental Investigation of Cryogenic Cooling by Liquid Nitrogen
in the Orthogonal Machining Process M.Dhananchezian, M. Pradeep kumar , A. Rajadurai Department of Mechanical Engineering, Anna University Chennai, India.
Cryogenic Machining of Tantalum Z.Y.Wang, Nevada Manufacturing Research Center, Dept. of Mechanical
Engineering, University of Nevada, Las Vegas, Nevada, USA K.P. Rajurkar and J. Fan, Industrial and Management Systems
Engineering Dept., University of Nebraska-Lincoln, Lincoln, Nebraska, USA
G. Petrescu, Nevada Manufacturing Research Center, Dept. of Mechanical Engineering, University of Nevada, Las Vegas, Nevada, USA
Friction and cutting forces in cryogenic machining of Ti–6Al–4V Shane Y. Hong , Yucheng Ding, Woo-cheol Jeong CRYOGENIC TREATMENT OF CUTTING TOOLS - ANDREW YONG ‘Effects of cryogenic treatment and refrigerated air on tool wear
when machining medium density fiberboard’- Judith Gisipa, Rado Gazob,∗, Harold A. Stewart c
Thank You