custom designed at any scale - pioneer energy · diesel fuel replacement 107,530 79,870 55,210...

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MODULAR GAS PROCESSING PLANTS CUSTOM DESIGNED AT ANY SCALE THE SUPERIOR GAS PROCESSING SOLUTION Pioneer Energy’s propriety Deep Refrigeraon™ technology is deployed in any size plant to achieve the most complete separaon and product capture available in the industry. Pioneer Energy provides a skid mounted, modular, completely integrated processing plant designed to meet the unqiue requrements of each and every project. The specific makeup, size, and design of the modules for the plant are selected based on the composion, pressure and flow of the raw gas to be processed, as well as the desired product specificaons. Each module is plug-and-play with the other modules in the plant, with all of them managed through our propriety remote plant management soſtware. Pioneer Energy’s engineering team further customizes our modular plants to address customers’ unique challenges such as high CO 2 content, H 2 S removal and more. PIONEER’S GAS PLANT VALUE PROPOSITION • High Yield: 20MMSCFD plant produces up to 80,000 gallons of NGLs and 100,000 gallons of diesel fuel replacement gas / day. • Increase Revenue: Monezes both associated gas and non-associated gas. Avoid penales and fees: From regulators by reducing or even eliminang flaring. Reduce Operang Expenses: Replace costly diesel fuel with clean natural gas. • Portability: Modular plant design allows for minimal site modificaons and rapid scalability on further field development. Flexibility: Suitable for a diverse set of gas composions and field condions. Economical: Self-sufficient systems ulizing low value residue gas as part of the process. • Manageability: Autonomous operaons with 24x7 hands free remote control over cellular and satellite communicaon channels. HSE: Uses highest standard materials and SCADA industrial control system to ensure the health, safety and the environment. • Proven: Proven track record with over 95% up-me in the harsh condions of the Bakken oil field of North Dakota, USA. • Financing: Pioneer’s Modular Gas Processing Plants qualify for the Power Africa financing facility provided by USAID. Pioneer Energy is a service provider and original equipment manufacturer that solves gas processing challenges on the oilfield through development and deployment of new technology. Joseph E. Palaia, IV - Vice President of Internaonal Business Email: [email protected] | US Office: +1 720-484-3131 Pioneer Energy Control Room REMOTE OPERATIONS SERVICES Pioneer’s Plants are automated and do not require on-site operang staff. They are managed remotely over a cellular/satellite link. Pioneer Energy provides 24x7 oversite services from our centralized control room in Denver, Colorado. Contact Us

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Page 1: CUSTOM DESIGNED AT ANY SCALE - Pioneer Energy · Diesel fuel replacement 107,530 79,870 55,210 31,730 gal / day Dry Methane flow rate 15,900 11,900 8,500 5,500 Mcf/day Cummins fuel

MODULAR GAS PROCESSING PLANTSCUSTOM DESIGNED AT ANY SCALE

THE SUPERIOR GAS PROCESSING SOLUTION

Pioneer Energy’s propriety Deep Refrigeration™ technology is deployed in any size plant to achieve the most complete separation and product capture available in the industry.

Pioneer Energy provides a skid mounted, modular, completely integrated processing plant designed to meet the unqiue requrements of each and every project. The specific makeup, size, and design of the modules for the plant are selected based on the composition, pressure and flow of the raw gas to be processed, as well as the desired product specifications. Each module is plug-and-play with the other modules in the plant, with all of them managed through our propriety remote plant management software. Pioneer Energy’s engineering team further customizes our modular plants to address customers’ unique challenges such as high CO2 content, H2S removal and more.

PIONEER’S GAS PLANT VALUE PROPOSITION • High Yield: 20MMSCFD plant produces up

to 80,000 gallons of NGLs and 100,000 gallons of diesel fuel replacement gas / day.

• Increase Revenue: Monetizes both associated gas and non-associated gas.

• Avoid penalties and fees: From regulators by reducing or even eliminating flaring.

• Reduce Operating Expenses: Replace costly diesel fuel with clean natural gas.

• Portability: Modular plant design allows for minimal site modifications and rapid scalability on further field development.

• Flexibility: Suitable for a diverse set of gas compositions and field conditions.

• Economical: Self-sufficient systems utilizing low value residue gas as part of the process.

• Manageability: Autonomous operations with 24x7 hands free remote control over cellular and satellite communication channels.

• HSE: Uses highest standard materials and SCADA industrial control system to ensure the health, safety and the environment.

• Proven: Proven track record with over 95% up-time in the harsh conditions of the Bakken oil field of North Dakota, USA.

• Financing: Pioneer’s Modular Gas Processing Plants qualify for the Power Africa financing facility provided by USAID.

Pioneer Energy is a service provider and original equipment manufacturer that solves gas processing challenges on the oilfield through development and deployment of new technology.

Joseph E. Palaia, IV - Vice President of International BusinessEmail: [email protected] | US Office: +1 720-484-3131

Pioneer Energy Control Room

REMOTE OPERATIONS SERVICESPioneer’s Plants are automated and do not require on-site operating staff. They are managed remotely over a cellular/satellite link. Pioneer Energy provides 24x7 oversite services from our centralized control room in Denver, Colorado.

Contact Us

Page 2: CUSTOM DESIGNED AT ANY SCALE - Pioneer Energy · Diesel fuel replacement 107,530 79,870 55,210 31,730 gal / day Dry Methane flow rate 15,900 11,900 8,500 5,500 Mcf/day Cummins fuel

HOW DO PIONEER’S GAS PLANTS WORK?The Gas Plant system is comprised of four unit operations

Raw natural gas is first compressed and then dehydrated. The dry compressed gas is then refrigerated down to –70°C, causing the high molecular weight components to liquefy. A sophisticated separation system dissociates the gas into three value streams.

PIONEER’S GAS PLANT PRODUCT STREAMS• Lean Methane: Suitable for fully rated power generation, equipment operation, or conversion to CNG.

• Natural Gas Liquids: Suitable for onsite storage and transportation to market.

• Residue Ethane Gas: Consumed on board as part of the Gas Plant operations.

• Note: The NGLs can be further fractionated by Pioneer Energy’s equipment into commercial propane, LPG, commercial butane and pentane/hexane condensate. The products of the secondary processing are customizable based on the requirements of the customers and local standards.

PIONEER’S GAS PLANT PERFORMANCE - 20MMSCFD CAPACITY SYSTEM

Pioneer Energy | 11111 W 8th Ave #B, Lakewood, Colorodo 80215 | www.pioneerenergy.com

Raw Gas Input 1,350 1,500 1,650 1,800 BTU/ft3

Flow Rate 20,000 17,000 14,000 11,000 Mcf/dayCummins fuel quality MN 54.8 48.8 44.7 41.3 Methane 74% 64% 54% 44% Vol % Ethane 11% 15% 19% 24% Propane 7% 10% 13% 16% Butane+ 7% 9% 12% 15%

Lean Methane Output 1,069 1,094 1,122 1,141 BTU/ft3

Diesel fuel replacement 107,530 79,870 55,210 31,730 gal / dayDry Methane flow rate 15,900 11,900 8,500 5,500 Mcf/dayCummins fuel quality MN 79.2 75.4 71.9 69.8Power generation est. 59.5 44.0 29.0 15.5 MWeNatural Gas Liquids Output (0% methane, ethane rejected to 2% by volume)

Daily capture rate 64,870 77,905 83,950 82,440 gal / day Methane 0% 0% 0% 0% Ethane 2% 2% 2% 2% Propane 38% 40% 40% 41% Butane 36% 36% 36% 35% C5+ 24% 22% 22% 22%

COMPOSITION

COMPOSITION