D-20

HPowertite 400 Amp Pin and SleeveReceptacles and Plugs: Raintight250 Volt D.C., 600 Volt A.C., 50-400Hz Solder Well Wire Terminals*.Wire Recess Diameter: .84" or 1.25".Wire Size Range: 400MCM—1000MCM.

DescriptionClamp Cover Receptacles and Plugs- Raintight

Catalog Number

Note: Box can be turned for vertical or horizontal mount.

WireRecessDia.,Inches

.84 *

.84 *

1.25

GroundingStyle

Style 1

Style 2

Style 1

TapSize,

Wire/Pole Inchest

3W,3P4W,4P

2W,3P3W,4P

3W.3P

4W,4P

1 .25 Style 2 2W,3P

3W,4Pt Has feed-thru 4" tapped openings,with one 4" to 3" reducer and one 4"

44

44

4

4

4

4Suppliedclose-up plug

Receptaclewith AJAMounting Box

AJA40033-400AJA40044-400

AJA40023-400AJA40034-400

AJA401 33-400A JA401 33-400A JA401 44-400AJA401 44-400

AJA401 23-400AJA401 23-400A JA401 34-400AJA401 34-400

ReceptacleOnly

AR40033AR40044

AR40023AR40034

AR40133AR40133AR40144AR40144

AR40123AR40123AR40134AR40134

Cable Range,Inches

1 .875 to 2.5001 .875 to 2.500

1 .875 to 2.5001 .875 to 2.500

2.500 to 3.0003.000 to 3.5002.500 to 3.0003.000 to 3.500

2.500 to 3.0003.000 to 3.5002.500 to 3.0003.000 to 3.500

PlugOnly

AP40033EAP40044E

AP40023EAP40034E

AP40133FAP40133GAP40144FAP40144G

AP40123FAP40123GAP40134FAP40134G

400 Amp Receptacles, Plugs and Connectors

Maximum Conductor Size

* Pressure terminal kit available for .84wire recess size only to convert solderterminal to pressure terminal. OrderCat. No. PTK84.

SolderRecess

0.84"Dia.

1.25"Dia.

ConductorSize

500 MCM400 MCM400 MCM

1000 MCM900 MCM800 MCM

Max.Strand

37259 '••-'427

61427703

TypeConductor

General WireFlexible CableExtra Flexible Cable

General WireFlexible CableExtra Flexible Cable

400A not horsepower rated. Plug is for disconnecting use only-not for current rupturing.

Effective October, 2001Copyright 2001 Printed in U.S.A.

PAGE 20Appleton

7770 N. Frontage RoadSkokie, Illinois 60077

D-2Classified by UL for use inspecific combinations withCrouse-Hinds Arktite.

Applications• Designed to supply power to portableor fixed electrical equipment such asmotor generator units, welders, pumps,compressors, cellular relay stations, andsimilar apparatus.• Ideal for use on shipping docks, ports,and other "ship to shore" applications.• Suitable for use in locations where aweatherproof enclosure is required.• Rough usage construction.Features• Available in 30-, 60-, 100-, 200-, and400-ampere units.• Available in two grounding styles:Style 1, shell grounding only; and Style2, shell and extra pole grounding.O Grounding strap in Style 2 Recep-tacle from extra pole to receptaclehousing.© Screw locks receptacle housing andinterior into an assembly-also permitseasy field conversion to reverse servicefor 30, 60, 100A.O Receptacle interior retaining washers.O Raintight mounting box gasket.© Grounding detent springs in Style 1and Style 2.© Longer ground terminal in Style 2 re-ceptacle "makes first, breaks last."O Floating-type plug terminal self-aligns to receptacle contacts.O Screw locks plug housing and inte-rior into an assembly; also permits easyfield conversion to reverse service.(30,60,100 A)© Grounding strap in Style 2 Plug fromextra pole to plug housing.<E> Cable grip assembly.O Arc snuffing chamber.® Plug with clamping ring has neo-prene gasket. Ring threads onto screwcap receptacle to provide NEMA 4X as-sembly when properly tightened. Avail-able in 30-, 60- and 100-ampere units.• Neoprene bushing compressed bycable collar prevents entrance of water.Bushing is highly resistant to hydrocar-bon deterioration and is self-extin-guishing.• Locking screw and slot prevents cablecollar from "backing off."

Powertite® Series Pin and SleeveReceptacles, Plugs, and CableConnectors

Effective October, 2001Copyright 2001 Printed in U.S.A.PAGE 2

Appleton7770 N. Frontage Road

Skokie, Illinois 60077

»*:V----;«^W -1;1 •:'•;»•••("'<*;'

• Contacts exert constant pressurealong entire contact surface and provideelectrical continuity.• Suitable for use from -40°C to 107°C(-40°F to 225°F.)• Choice of receptacle types: weather-proof spring door and NEMA 4X screwcap (30-, 60- and 100-ampere). Weath-erproof spring door and NEMA 4Xclamp cover (200-ampere). Raintightclamp cover (400-ampere).• Insulating blocks provide greatest di-electric and mechanical strength andlowest moisture absorption, lowest "arctracking."• Positive polarization: only plugs and re-ceptacles of same style, number of polesand ampere rating can be used together.• "Circuit breaking": in 30- through 200-amp units, any arcing created as lineand load terminals disengage is safelyconfined deep within terminal cavities.Plugs may be withdrawn in an emer-gency under full rated loads withoutseparate disconnect switches (400-ampplug for disconnecting use only-not forcurrent rupturing).• 30-, 60- and 100-ampere Powertite®plugs also suitable for classified loca-tions when used with Appleton EBR,EBRH, JBR, MD2SR, or DBR explo-sion-proof interlocking receptacles (seeCatalog Section L).• Controlled length contacts ensure thatground makes first and breaks last foradded safety.Standard Materials• Plug, receptacle, connector andmounting box housings: copper-free alu-minum.• Insulating blocks: fiber glass rein-forced polyester.• Contacts: 30-,60- and 100-amperehave brass contacts with beryllium cop-per springs and 400-ampere has coppercontacts with borosilicate bearings. 200-ampere has split-type copper contacts.200-400 style 2 ground contacts arebrass.Standard Finishes• Aluminum plug, receptacle, connec-tor and mounting box housings: epoxypowder coat.• Insulating blocks and contacts: nat-ural finish.

D-3Powertite® Series Pin and SleeveReceptacles, Plugs, and CableConnectors

Options• Special Polarization: Add suffix-P4 tocatalog number of receptacle or con-nector. Prevents plug insertion in a re-ceptacle or connector wired for adifferent voltage.• Suffix-P4: Looking at face of recep-tacle, the receptacle interior or con-nector interior is rotated 22-1/2°(relative to the polarization rib) clock-wise of standard and plug is polarizedto correspond.• Reverse Service: Add suffix-RS tocatalog number. Useful where a "hot"plug feeds a dead receptacle.30-, 60- and 100-ampere-add suffix-RSto catalog number (or may be easilyperformed in the field with a screw-driver only) when matching plug and re-ceptacle are ordered. 200- and 400-ampere-add suffix-RS to catalog num-ber. Available as a factory assembleditem only at extra cost.Compliances• UL Standard 498, 1682, 1686• CSA Specification C22.2 No. 42• NEMA 4X (30, 60, 100, 200A)• Appleton malleable iron productsconform to ASTM A47-77, Grade32510, which has the following proper-ties: tensile strength, 50,000 psi; yield,32,000 psi; and elongation, 10%.• Appleton aluminum products are pro-duced from a high strength copper-free(4/10 of 1% max.) alloy.Product Cross Reference• For classified location plugs, recep-tacles, and connectors, see CatalogSection L.Illustrated Features:

30A, 60A and 100A Spring Door andScrew Cap receptacles are threaded toaccept clamping ring ACP plug. Thering threads onto the receptacle to forma raintight assembly with plug in use-and also to prevent plug fallout. Whenthe plug is withdrawn, the gasketedSpring Door cover closes tightly againstreceptacle opening automatically, pro-viding weatherproof protection. SpringDoor has stainless steel spring andshaft.

Spring Door cover of the 30, 60, 100Aunits may be located at any positionin a 360° circle by adjusting a setscrew.Set screw also allows complete re-moval of cover. Spring door availableon 200A units.

NOTE: Spring Door cover in open po-sitions for illustration only.

ACP plugs are supplied with four bush-ings to accommodate a wide variety ofcable diameters. 30 Amp plug clampused in first position with smallest I.D.bushing provides positive grip on ca-bles as small as .390", such as thosethat are used in oil rig installations.

1st Position 2nd Position

Reversible cable clamp (just loosenscrews and flip over) permits widecable range. Each position accommo-dates one of two bushings. Convenientin installations having different cablesizes.

Effective October, 2001Copyright 2001 Printed in U.S.A. Appleton

7770 N. Frontage RoadSkokie, Illinois 60077

PAGE 3

D-4

IPowertite® Technical Data: GroundingStyles, Maximum Wire Sizes andHorsepower Ratings

Powertite® Plugs and Receptacles available inTwo Grounding Styles

STYLE 1Shell Onlygrounding

STYLE 2Shell andExtra PoleGrounding

Portable cord4-conductor

Groundingthruconduitsystem/

Portable cord,4-conductor RECEPTACLE

PLUGEquipment RECEPTACLEgroundingconnectedto extra poleand plug shell

PLUG—Equipment grounding conduc-tor is wired directly to solderless lugwhich is connected to the plug housingwith a pressure connector. All termi-nals are "current carrying."RECEPTACLE—Two detent springclips engage the grounded plug hous-ing on plug insertion-grounded plugshell makes contact with receptacleground spring before line and loadpoles are engaged. Grounding path ismaintained until after current-carryingcontacts disengage. All terminals are"current carrying."

^^Ft\Factory^/LIEquipment installedgrounding jumperconnectedto extra poleand plug shell

T\

Fourth(grounding)wire,if desiredGroundingthruconduitsystemandextra pole

PLUG—Equipment grounding conduc-tor is not only connected to the sol-derless lug in the plug housing, butalso to an extra grounding pole.Grounding pole has copper alloygrounding jumper strap that connectsto plug housing.RECEPTACLE—Two detent springclips engage grounded plug housing onplug insertion. Jumper from extragrounding pole is electrically connect-ed to a screw on receptacle housing.Longer grounding pole "makes first andbreaks last."

Range of wire sizesaccommodated in Powertite®plug and receptacle terminals

30, 60 and

Amps

3060

100

WireReces;Dia. In

.281

.312

.391

100 Amp

WireR

Building

# 1 0 - #6# 6- #2# 4 - # 1

RangeExtra Flex

#10 - #6# 6- #4# 4- #2

200 AmpWireRecessDia. In.

.687

ConductorSize

4/04/03/03/02/0

TypeConductor

General wireFlex, cableFlex, cableExtra flex.Flex, cable

400 AmpSolderRecess

0.84"Dia.

1.25"Dia.

ConductorSize

500 MCM400 MCM400 MCM

1000 MCM900 MCM800 MCM

TypeConductor

General wireFlex, cableExtra flex.

General wireFlex, cableExtra flex.

Powertite® MaximumHorsepower RatingsNot for normal starting and stopping, butplug may be withdrawn in an emergency ifwithin these maximum HP. ratings.

PhaseMotor

1 -Phase2W.2Por2W.3P

3-Phase3W,3P;3W.4P;or4W,4P

Motor HorsepowerAmps

3060100200

3060100200

115V

237-1/215

37-1/21020

230V

3101530

7-1/2152040

480V

10203040

15304050

600V

10203040

20304050

Check on wire size based on ampere requirements and NEC.

Effective October, 2001Copyright 2001 Printed in U.S.A.PAGE 4 Appleton

7770 N. Frontage RoadSkokie, Illinois 60077