d3-110

2
Volvo Penta’s new D3 has been developed using the latest avail- able engine technology. The D3-110 & D3-150 are specially designed for displacement and semi-planing hulls. The low cruis- ing rpm gives quiet running and low vibrations. – Common rail system with piezo- electric injectors – Equipped with Volvo Penta EVC-E for electronic shift & throttle VOLVO PENTA INBOARD DIESEL D3-110, 150 81–110 kW (110–150 hp) crankshaft power acc. to ISO 8665 The new D3 World-class performance The 1800 bar common rail fuel injec- tion system with piezo-electric injectors performing multiple injections per cycle gives an extraordinary performance. The engine’s high torque provides excellent operating characteristics to aid maneu- vering, particularly in confined spaces. Robust, compact and lightweight With cast-in grey iron cylinder liners, in- tegrated freshwater pump, and a neatly designed marinization based on Volvo Penta’s unique experience, the new D3 is a very robust engine. It is ultra-compact for its swept volume and fully symmetrical, making the package very easy to install. Aluminum cylinder block and head gives the engine a low weight for its power output. The D3 is equipped with an engine cover that in addition to protecting the en- gine also gives it a modern and exclusive appearance. Comfort The D3 is equipped with the same type of successful engine mounts that were intro- duced for the D4/D6 engines. The multiple injection system in combination with the new type of engine mounts makes the engine amazingly quiet and comfortable at low speeds. EVC-E The next generation of the proven Elec- tronic Vessel Control offers further enhancements to the driver experience. The robust E-key with touch less technology is standard. Ergonomically designed controls engage smoothly and allow for maneuvering with fingertip precision. Pushbuttons integrated on the control give easy access to optional functions such as Single Lever Control. Complete the helm with your choice of easy to read gauges and displays, including the 7" color display. Add the trip computer function for accurate fuel manage- ment and minimized environmental impact. Engine synchronization is standard in twin installations. A propulsion package fully matched, tested and supported by one company Volvo Penta’s hydraulically shifted reverse gear has been specially developed with a view to increasing the standard of comfort on board. The combination of 8° down angle, large drop center and small dimensions provides for opti- mized installations. V-drives are also available. In order to get full benefit of the EVC sys- tem the reverse gear is equipped with elec- tric shifting valve. Meeting new emission standards The engine has outstandingly low emis- sions. It complies with the requirements of the worlds most stringent emission regula- tion, US EPA Tier 3, that will be in force year 2012. 0 5 10 15 20 25 30 Fuel consumption At calculated propeller load exp. 2.5 1500 1750 2000 2250 2500 2750 3000 0 5 10 15 20 25 30 0 2 4 6 Liters/h US gal/h D3-110 D3-150 Rpm 0 10 20 30 40 50 60 70 80 90 100 110 120 Crankshaft Power 1500 1750 2000 2250 2500 2750 3000 0 10 20 30 40 50 60 70 80 90 100 110 120 0 20 40 60 80 100 120 140 160 kW hp, metric Rpm D3-110 D3-150 210 230 250 270 290 310 330 350 370 390 410 430 Torque Torque measured at crankshaft 1500 1750 2000 2250 2500 2750 3000 210 230 250 270 290 310 330 350 370 390 410 430 23 25 27 29 31 33 35 37 39 41 43 Nm kpm Rpm D3-110 D3-150

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  • Volvo Pentas new D3 has been developed using the latest avail-able engine technology. The D3-110 & D3-150 are specially designed for displacement and semi-planing hulls. The low cruis-ing rpm gives quiet running and low vibrations. Common rail system with piezo-

    electric injectors Equipped with Volvo Penta

    EVC-E for electronic shift & throttle

    VOLVO PENTA INBOARD DIESEL

    D3-110, 15081110 kW (110150 hp) crankshaft power acc. to ISO 8665

    The new D3

    World-class performanceThe 1800 bar common rail fuel injec-tion system with piezo-electric injectors performing multiple injections per cycle gives an extraordinary performance. The engines high torque provides excellent operating characteristics to aid maneu-vering, particularly in confined spaces.

    Robust, compact and lightweightWith cast-in grey iron cylinder liners, in-tegrated freshwater pump, and a neatly designed marinization based on Volvo Pentas unique experience, the new D3 is a very robust engine. It is ultra-compact for its swept volume and fully symmetrical, making the package very easy to install. Aluminum cylinder block and head gives the engine a low weight for its power output. The D3 is equipped with an engine cover that in addition to protecting the en-gine also gives it a modern and exclusive appearance.

    ComfortThe D3 is equipped with the same type of successful engine mounts that were intro-duced for the D4/D6 engines. The multiple injection system in combination with the new type of engine mounts makes the engine amazingly quiet and comfortable at low speeds.

    EVC-EThe next generation of the proven Elec-tronic Vessel Control offers further

    enhancements to the driver experience.The robust E-key with touch less technology is standard. Ergonomically designed controls engage smoothly and allow for maneuvering with fingertip precision. Pushbuttons integrated on the control give easy access to optional functions such as Single Lever Control. Complete the helm with your choice of easy to read gauges and displays,including the 7" color display. Add the trip computer function for accurate fuel manage-ment and minimized environmental impact. Engine synchronization is standard in twin installations.

    A propulsion package fully matched, tested and supported by one companyVolvo Pentas hydraulically shifted reverse gear has been specially developed with a view to increasing the standard of comfort on board. The combination of 8 down angle, large drop center and small dimensions provides for opti-mized installations. V-drives are also available. In order to get full benefit of the EVC sys-tem the reverse gear is equipped with elec-tric shifting valve.

    Meeting new emission standardsThe engine has outstandingly low emis-sions. It complies with the requirements of the worlds most stringent emission regula-tion, US EPA Tier 3, that will be in force year 2012.

    0

    5

    10

    15

    20

    25

    30

    Fuel consumptionAt calculated propeller load exp. 2.5

    1500 1750 2000 2250 2500 2750 30000

    5

    10

    15

    20

    25

    30

    0

    2

    4

    6

    Liters/h US gal/h

    D3-110

    D3-150

    Rpm

    0

    10

    20

    30

    40

    50

    60

    70

    80

    90

    100

    110

    120

    Crankshaft Power

    1500 1750 2000 2250 2500 2750 30000

    10

    20

    30

    40

    50

    60

    70

    80

    90

    100

    110

    120

    0

    20

    40

    60

    80

    100

    120

    140

    160kW hp, metric

    Rpm

    D3-110

    D3-150

    210

    230

    250

    270

    290

    310

    330

    350

    370

    390

    410

    430

    TorqueTorque measured at crankshaft

    1500 1750 2000 2250 2500 2750 3000210

    230

    250

    270

    290

    310

    330

    350

    370

    390

    410

    430

    23

    25

    27

    29

    31

    33

    35

    37

    39

    41

    43

    Nm kpm

    Rpm

    D3-110

    D3-150

    d3_i_w0919.pzm:ftp-bulletin_110_150 - Mon Jun 08 15:56:03 2009

  • CL CRANKSHAFT

    REAR END FLYWHEEL HOUSING

    291

    [11,

    5]

    259[10,2]

    702[27,6 ]

    221

    [8,7

    ]53

    0[2

    0,9]

    838

    223[8,8]

    220[8,7]

    105[4,1]

    107[4,2]

    364[14,3]

    354[13,9]

    49,6

    [1,9

    5]

    118,8[4,68]

    8

    HS25AE 190 [7,5] / HS45AE 204 [8]

    HS25AE 262.4 [10,3] / HS45AE 227,7 [9]HS25AE 119 [4,7] / HS45AE 125,5 [4,9]

    HS25AE 319,5 [12,58] / HS45AE 330,05 [13,1]

    ABCD

    AB

    C

    D

    572[22,5]

    235 110-170 Hk[9,3]

    678 110-170 Hk[26,7]

    200-220 Hk

    200-220 Hk

    [3,3

    0,3

    ]

    D3-110, 150

    Technical Data Engine designation . . . . . . . . . . . . . . . . . . . . . D3-110 I D3-150 ICrankshaft power, kW (hp) . . . . . . . . . . . . . . 81 (110) 110 (150)Propeller shaft power, kW (hp) . . . . . . . . . . . 78 (107) 106 (144)Engine speed, rpm . . . . . . . . . . . . . . . . . . . . . 3000 3000Displacement, l (in3) . . . . . . . . . . . . . . . . . . . . 2.4 (146) 2.4 (146)Number of cylinders . . . . . . . . . . . . . . . . . . . . 5 5Bore/stroke, mm (in.) . . . . . . . . . . . . . . . . . . . 81/93.2 (3.19/3.67) 81/93.2 (3.19/3.67)Compression ratio. . . . . . . . . . . . . . . . . . . . . . 16.5:1 16.5:1Dry weight D3-110/HS25AE, kg (lb) . . . . . . 297 (655) 297 (655)Dry weight D3-150/HS45AE, kg (lb) . . . . . . 301 (664) 301 (664)Duty rating: R5Technical data according to ISO 8665. With fuel having an LHV of 42,700 kJ/kg and density of 840 g/liter at 15C (60F). Merchant fuel may differ from this specification which will influence fuel consumption.The engine complies with the comprehensive emission requirements EU RCD and US EPA Tier 3.

    Dimensions D3-110/HS25AE and D3-150/HS45AENot for installation

    Technical description:Engine block and head Cylinder block and head made of alumi-

    num Cylinder block with integrated bed plate 4-valve technology with hydraulic lash ad-

    justers Double overhead camshafts Oil-cooled pistons with two compression

    rings and one oil scraper ring Cast-in grey iron cylinder liners Replaceable valve seats Six-bearing crankshaft Front-end transmission

    Engine mounting Flexible engine mounting

    Lubrication system Easily replaceable (insert) full-flow oil filter Plate oil cooler

    Fuel system Common rail fuel injection system Piezo-electric injectors Constant power output regardless of

    fuel quality or temperature (555C / 41131F)

    Fine filter with water separator and water in fuel sensor with alarm

    Air inlet and exhaust system Replaceable air filter Closed crankcase ventilation with oil

    separator and filter Stainless steel exhaust elbow Turbo charger with variable geometry

    Cooling system Thermostatically regulated freshwater

    cooling Tubular heat exchanger with separate

    large volume expansion tank Coolant system prepared for hot water

    outlet Easily accessible impeller pump

    Electrical system 12V one-pole electrical system 180A alternator, and integrated tempera-

    ture compensated charging regulator Auxiliary stop button

    Instruments/control Electronic shift and throttle Full range of instrumentation available

    Reverse gearHS25AE Hydraulic drop center with 8 down angled output shaft. Ratio 2.48:1 or 1.92:1 (RH/LH)HS45AE Hydraulic drop center with 8 down angled output shaft. Ratio 2.43:1 or 2.03:1 (RH/LH)HS63IVE Hydraulic V-drive. Ratio 2.48:1 or 1.99:1 (RH/LH). AccessoriesAn extensive range of accessories are avail-able. For detailed information, please see the Accessories & Maintenance Parts catalog (www.volvopenta.com). OptionU.S.C.G./MED (SOLAS) kit available.

    Contact your local Volvo Penta dealer for further information.Not all models, standard equipment and accessories are avail-able in all countries. All specifications are subject to change without notice.The engine illustrated may not be entirely identical to produc-tion standard engines.

    06-2

    012.

    2

    012

    AB

    Vol

    vo P

    enta

    .

    AB Volvo PentaSE-405 08 Gteborg, Sweden

    www.volvopenta.com