data sheet specifications & performance · titl di os ninin mn octo 20, 2005 dt o ision ast 2,...
TRANSCRIPT
sandpiperpump.com
Model G30 Metallic Design Level 1 Natural Gas-Operated Diaphragm Pumps
Certified Quality
Warren Rupp, Inc.A Unit of IDEX Corporation
800 N. Main St., Mansfield, Ohio 44902 USA
Telephone 419.524.8388Fax 419.522.7867
SANDPIPERPUMP.COM
© Copyright 2016 Warren Rupp, Inc.All rights reserved
Quality SystemISO 9001 Certified
Environmental Management System ISO 14001 Certified
Certified to CSA Technical Letter No, R-14
Certified to ANSI LC6-2008
DATA SHEETSpecifications & Performance
sandpiperpump.com1 • Model G30 Metallicg30mdl1ds-rev0915
Explanation of Pump Nomenclature
ATEX Detail
Non-Wetted Material Options A Painted Aluminum B Unpainted Aluminum with Stainless Steel Gas Valve D Unpainted Aluminum with Stainless Steel Gas Valve with FKM O-rings X Unpainted Aluminum 0 Unpainted Aluminum/FKM Elastomers V Unpainted Aluminum/FKM Elastomers S Stainless Steel/ S02/304 SS Hardware T Stainless Steel/ 316 Stainless Hardware 7 Painted Stainless Steel 8 Stainless Steel/FKM Elastomers 9 Painted Stainless Steel/FKM Elastomers
Porting Options N NPT Threads B BSP (Tapered) Threads A 150# Raised Face 3" ANSI Flange (Integral Manifold) D 80 DIN Flange (Integral Manifold)
Pump Style S Standard
Muffler Options X NoMufflerPermitted*
Pump Brand G Gas Operated
Pump Size 30 3"
Check Valve Type B Ball
Design Level 1 Design Level
Wetted Material S Stainless Steel A Aluminum Diaphragm/Check Valve Materials B Nitrile/Nitrile T PTFE -Nitrile/PTFE 5 Nitrile/PTFECheck Valve Seat B Nitrile T PTFE A Aluminum S Stainless Steel
Your Serial #: (fill in from pump nameplate) _____________________________________
Pump Pump Check Design Wetted Diaphragm/ Check Valve Non-Wetted Porting Pump Muffler Pump Brand Size Valve Level Material Check Valve Seat Material Options Style Options Options
G XX X X X X X X X X X XXModel #:
G __ ____ __ __ __ __ __ __ __ __ __ ____(fill in from pump nameplate)
Your Model #:
G15, G20, G30
ATEX Rating Wetted Material Options
Non-Wetted Material Options
All Options All Options
II 1G c T5II 1D c T100°CI M1 cI M2 c
S S, T, 7, 8, 9
II 2G c T5II 2D c T100°C
MODEL SPECIFIC
sandpiperpump.com Model G30 Metallic • 2g30mdl1ds-rev0915
Performance
MaterialsMaterial Profile: Operating
Temperatures:Max. Min.
FKM: (Fluorocarbon) Shows good resistance to a wide range of oils and solvents; especially all aliphatic, aromatic and halogenated hydrocarbons, acids, animal and vegetable oils. Hot water or hot aqueous solutions (over 70°F(21°C)) will attack FKM.
350°F177°C
-40°F-40°C
Nitrile: General purpose, oil-resistant. Shows good solvent, oil, water and hydraulic fluid resistance. Should not be used with highly polar solvents like acetone and MEK, ozone, chlorinated hydrocarbons and nitro hydrocarbons.
190°F88°C
-10°F-23°C
Virgin PTFE: (PFA/TFE) Chemically inert, virtually impervious. Very few chemicals are known to chemically react with PTFE; molten alkali metals, turbulent liquid or gaseous fluorine and a few fluoro-chemicals such as chlorine trifluoride or oxygen difluoride which readily liberate free fluorine at elevated temperatures.
220°F104°C
-35°F-37°C
Maximum and Minimum Temperatures are the limits for which these materials can be operated. Temperatures coupled with pressure affect the longevity of diaphragm pump components. Maximum life should not be expected at the extreme limits of the temperature ranges.
Metals:Stainless Steel: Equal to or exceeding ASTM specification A743 CF-8M for corrosion resistant iron chromium, iron chromium nickel and nickel based alloy castings for general applications. Commonly referred to as 316 Stainless Steel in the pump industry.
Forspecificapplications,alwaysconsulttheChemicalResistanceChart.
CAUTION! Operating temperature limitations are as follows:
Ambient temperature range: -20°C to +40°C Process temperature range: -20°C to +80°C for models rated as category 1 equipment -20°C to +100°C for models rated as category 2 equipmentIn addition, the ambient temperature range and the process temperature range do not exceed the operating temperature range of the applied non-metallic parts as listed in the manuals of the pumps.
BAR
PSI
10020(34) 40(68)
60(102)80(136)
100(170)
80
60
40
20
00
1
2
3
4
5
6
7
0 20 40 60 80 100 120 140 160 180 200
9008007006005004003002001000
220 240
120(204)
140(238)
100 PSI (6.8 Bar)
80 PSI (5.44 Bar)
60 PSI (4.08 Bar)
40 PSI (2.72 Bar) 30
2025
1015
5
9.1
67.6
34.5
1.5
CAPACITYLiters per minute
HEA
D
U.S. Gallons per minute
20 PSI (1.36 Bar) Gas Inlet Pressure
NPS
HR
MET
ERS
FEET
MODEL G30 Metallic Performance CurvePerformance based on the following: elastomer fitted pump, flooded suction, water at ambient conditions.
The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%.
G30 METALLIC
SUCTION/DISCHARGE PORT SIZE• 3" NPT or 3" BSP Tapered• 3" ANSI Flange or 80 DIN Flange
CAPACITY• 0 to 235 gallons per minute (0 to 889 liters per minute)
AIR DISTRIBUTION VALVE• No-lube, no-stall design
SOLIDS-HANDLING• Up to .38 in. (9.65mm)
HEADS UP TO• 100 psi or 231 ft. of water (7 bar or 70 meters)
DISPLACEMENT/STROKE• .94 Gallon / 3.56 liter
MAXIMUM OPERATING PRESSURE• 100 psi (7 bar)
SHIPPING WEIGHT• Aluminum 116 lbs. (53kg)• Cast Iron 215 lbs. (98kg)• Stainless Steel 194 lbs. (87kg)
Exhaust Gas: The exhausted natural gas must be vented to a low pressure safe location in accordance with local fire safety and environmental codes, or in the absence of local codes, an industry or nationally recognized code having jurisdiction over the specific installations, and/or CAN/CGA B149, Installation CodesThese pump models are designed to pump the following fluids:
Crude Oil, Salt Water, Drilling Mud, Condensate, Lubrication Oils, Glycol, Caustic Liquids, and Acids.”
MODEL SPECIFIC UNIVERSAL ALL AODD
sandpiperpump.com3 • Model G30 Metallicg30mdl1ds-rev0915
FRONT VIEW
BOTTOM VIEW
SIDE VIEW
CENTER OF GRAVITY
15 3/4 (400mm)
SUCTION PORT3” RF ANSI STYLE (#150) FLANGE
3/4 4 HOLES EQUALLY SPACEDON A 6 BOLT CIRCLE
DIN FLANGE CONFIGURATION80 DIN (10 BAR) FLANGE
19MM 8 HOLES EQUALLY SPACEDON A 160MM BOLT CIRCLE
SUCTION PORT3” RF ANSI STYLE (#150) FLANGE3/4 4 HOLES EQUALLY SPACEDON A 6 BOLT CIRCLE
DIN FLANGE CONFIGURATION80 DIN (10 BAR) FLANGE19MM 8 HOLES EQUALLY SPACEDON A 160MM BOLT CIRCLE
1” NPT EXHAUST PORTFOR OPTIONAL PIPING EXHAUSTAIR IN SUBMERGED APPLICATIONS
AIR INLET3/4” NPT
G30 Metallic, Flanged Ports Dimensional Tolerance:±1/8" Dimensional Tolerance:± 3mm
Dimensional Drawings
MODEL SPECIFIC
sandpiperpump.com Model G30 Metallic • 4g30mdl1ds-rev0915
D
C
B
A
STANDARDINTEGRAL MUFFLER
3" NPT EXHAUST PORTFOR OPTIONAL MUFFLER
STYLES OR PIPING EXHAUSTAIR IN SUBMERGED
APPLICATIONS.
SUCTION PORT3" NPT TAP
DISCHARGE PORT3" NPT TAP
15 3/4 [400mm]
3 25/32 [96mm]
11 3/4 [298mm]
5 7/8 [149mm]
3 1/2 [89mm]
2 15/32 [62mm]
7 7/32[184mm]
14 15/32[367mm]
19 21/32[499mm]
12[305mm]
6[152mm]
4 7/8[124mm]10 1/8
[257mm]
5 1/16[129mm]
7 7/8 [200mm]
AIR INLET3/4” NPT
BOTH SUCTION ANDDISCHARGE PORTS AREAVAILABLE WITH3" BSP TAPERED THREADS
BOTTOM VIEW
FRONT VIEW
SIDE VIEW
G30 Metallic, Threaded Ports Dimensional Tolerance:±1/8" Dimensional Tolerance:± 3mm
Dimensional Drawings
Stainless Steel
Dimension A B C DAluminum 29 31/32 2 11/32 17 9/64 32 1/16
30 3/16 2 9/16 17 11/32 32 9/32
Stainless Steel
Metric Dimension A B C DAluminum 761mm 60mm 435mm 815mm
767mm 66mm 441mm 821mm
Declaration of Conformity
Signature of authorized person Date of issue
Printed name of authorized person
Revision Level: F
TitleDavid Roseberry Engineering Manager
October 20, 2005
Date of revisionAugust 23, 2012
Manufacturer: Warren Rupp, Inc., 800 N. Main StreetMansfield, Ohio, 44902 USA
Certifies that Air-Operated Double Diaphragm Pump Series: HDB, HDF, M Non-Metallic, S Non-Metallic, M Metallic, S Metallic, T Series, G Series, U Series, EH and SH High Pressure,
RS Series, W Series, SMA and SPA Submersibles, and Tranquilizer® Surge Suppressors comply with the European Community Directive 2006/42/EC on Machinery, according to Annex VIII.
This product has used Harmonized Standard EN809:1998+A1:2009, Pumps and Pump Units for Liquids - Common Safety Requirements, to verify conformance.
5 - YEAR Limited Product WarrantyWarren Rupp, Inc. (“Warren Rupp”) warrants to the original end-use purchaser that no product sold by
Warren Rupp that bears a Warren Rupp brand shall fail under normal use and service due to a defect in materialor workmanship within five years from the date of shipment from Warren Rupp’s factory. Warren Rupp brands
include Warren Rupp®,SANDPIPER®, MARATHON®, PortaPump®, SludgeMaster™ and Tranquilizer ®.
~ See sandpiperpump.com/content/warranty-certifications for complete warranty, including terms and conditions, limitations and exclusions. ~
UNIVERSAL ALL SP
Manufacturer:Warren Rupp, Inc.A Unit of IDEX Corportion800 North Main StreetP.O. Box 1568Mansfield, OH 44902 USA
EC / EU Declaration of ConformityThe objective of the declaration described is in conformity with the relevant Union harmonisation
legislation: Directive 94/9/EC (until April 19, 2016) and Directive 2014/34/EU (from April 20, 2016).
The harmonised standards have been compared to the applicable standards used for certification purposes and no changes in the state of the art technical knowledge apply to the listed equipment.
AODD Pumps and Surge SuppressorsTechnical File No.: 203104000-1410/MER
AODD (Air-Operated Double Diaphragm) PumpsEC Type Examination Certificate No. Pumps: KEMA 09ATEX0071 X
DEKRA Certification B.V. (0344)Meander 10516825 MJ ArnhemThe Netherlands
Applicable Standard:EN13463-1: 2001EN13463-5: 2003EN60079-25: 2004Harmonised Standard:EN13463-1: 2009EN13463-5: 2011EN60079-25:2010
David Roseberry, Director of EngineeringDATE/APPROVAL/TITLE:18 March 2016
Hazardous Locations Applied:I M1 c II 2 G Ex ia c IIC T5II 2 D Ex c iaD 20 IP67 T100°CII 2 G Eex m c II T5II 2 D c IP65 T100°C
II 1 G c T5II 1 D c T100°CII 2 G c T5II 2 D c T100°C