dedicated to the science of motion · 2019. 11. 21. · 101 zeta drive, pittsburgh, pa 15238 ph:...
TRANSCRIPT
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Dedicated to the Science of Motion
A e r o t e c h W o r l d w i d eUnited States • France • Germany • United Kingdom • China • Japan• Taiwan
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2 www.aerotech.com
Contents
WORLD HEADQUARTERSAerotech, Inc.101 Zeta Drive, Pittsburgh, PA 15238Ph: 412-963-7470 • Fax: 412-963-7459Email: [email protected]
Aerotech, Ltd.Jupiter House, Calleva Park, Aldermaston, Berkshire, RG7 8NN, UKPh: +44-118-9409400 • Fax: +44-118-9409401Email: [email protected]
Aerotech GmbHSüdwestpark 90, 90449 Nürnberg, GermanyPh: +49-911-9679370 • Fax: +49-911-96793720Email: [email protected]
Aerotech KK17-25 1-chome, Kitahoncho Funabashi-shi,Chiba-ken, 273-0864, JapanPh: +81-47-489-1741Email: [email protected]
Aerotech ChinaUnit 3315, 33/F, China Merchants Tower, 168 Connaught Road Central, Hong KongPh: +852-3793-3488Email: [email protected]
Aerotech Taiwan1F No. 42 Lane 128, Jingye 1st Road, Taipei City, 10462 Taiwan (R.O.C.)Ph: +886-02-8502-6651Email: [email protected]
Aerotech FranceBP 70043, 45702 Villemandeur Cedex, FrancePh: +33-238970830Email: [email protected]
IntroductionAerotech Integrated Automation SolutionsMotion Composer SoftwareSetup and ConfigurationAdvanced Diagnostic and Tuning CapabilitiesIntegrated Development Environment and .NETIntegrated Automation: MotionPAC – PLC and MotionOperator InterfaceSoftware ArchitectureController ArchitectureAutomation 3200 Digital Automation PlatformEnsemble Stand-Alone Multi-Axis ControllerSoloist Stand-Alone Single-Axis ControllerController and Drive TechnologyController FeaturesStandard Control CapabilitiesAdvanced Control CapabilitiesFieldbus and NetworkingQuick ReferenceController Comparison ChartHardware Comparison ChartServomotorsCorporate OverviewMarkets and IndustriesWorldwide Training and SupportISO CertificationAerotech at a Glance
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Copyright © 2013, Aerotech, Inc.Information in this brochure is subject to change without notice.
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3World Headquarters, Aerotech Inc., U.S.A. 412-963-7470 • United Kingdom +44-118-9409400 • Germany +49-911-9679370 • Japan +81-47-489-1741 • Hong Kong +852-3793-3488 • Aerotech Taiwan +886-02-8502-6651 • Aerotech France +33-238970830
Aerotech’sAdvanced Automation Technologies:40 years in the making... and going strong...
• Controls
• Software
• Amplifiers
• Motors
• PLC
• Fieldbus
• I/O
• Vision
• Peripherals
• Robotics
• Data Acquisition
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AerotechIntegratedAutomationSolutions• High performance• Easy to use• Flexible• Scalable• Networked• Lowest cost of ownership• Advanced control technology
4 www.aerotech.com
Automation 3200• PC-based• 1 to 32 axes of coordinated motion• Up to 32 tasks• RS-274 (G-code)• Advanced features for demanding applications• PWM or linear drives (up to 150 A)• Scanner control for marking• Tightly integrated laser functionality • Retro-fit package for old controls• Integrated PLC and Motion - MotionPAC
Ensemble™• Stand-alone• 1 to 10 axis controller• Up to 4 tasks• Versatile, cost-effective,
coordinated motion• PWM or linear drives
(10-150 A peak)• Drives brushless, linear, rotary,
DC brush or stepper motors• Desktop, rack mount or panel mount
Common Software Platform: Tools, Powerful Programming
Diagnostics Autotune PID Calculator
Develop your own applications with .NET, C#, VB.NET, C,
Award-Winning Controllers
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Configure Your Automation Solution with Aerotech
Accessories
5World Headquarters, Aerotech Inc., U.S.A. 412-963-7470 • United Kingdom +44-118-9409400 • Germany +49-911-9679370 • Japan +81-47-489-1741 • Hong Kong +852-3793-3488 • Aerotech Taiwan +886-02-8502-6651 • Aerotech France +33-238970830
Soloist™• Stand-alone • Network up to 1024 single axes• Up to 4 tasks• Elegant, economical, versatile controller• PWM or linear drives (10-150 A peak)• Drives brushless, linear, rotary, DC brush
or stepper motors
Environment, Calculators, Diagnostics
PLCLoop Transmission
LabVI EW®, Tango, AeroBasic™ or PLC languages
Linear and Rotary Servomotors
• EtherCAT™
• Ethernet TCP/IP• USB• GPIB
Fieldbus and Network Connectivity• EtherNet/IP™
• PROFINET• Modbus®/TCP• RS-232
Data Acquisition
Sensor Fusion• Collect motion and
I/O signals at exactlythe same time
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6 www.aerotech.com
ScalableAutomationControlSoftware forSimpleApplicationsand thePower User
• Configuration Manager to organize your applications
• Calculators for quick and easy setup
• Extensive diagnostics for commissioning
• Integrated DevelopmentEnvironment for fast development
• Data Acquisition and Analysis Tools for increasing performance
• Fully compliant .NET 2.0shortens the development cycle
Motion Composer: Use the sameAerotech software with theA3200, Ensemble, or Soloist
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Integrated Configuration Manager for Easy Setup
Standard Windows®
menus
See all the controllerson the network
File space on thecontroller
Work with thiscontroller
Compare parameterfiles
Tool tips Standard motiontoolbars
Configurableworkspace with yourpreferences
Context sensitiveintegrated help
Hyperlink toassociated subjects
Network Explorer forproject management
Extensive calculatorsfor system setup
7World Headquarters, Aerotech Inc., U.S.A. 412-963-7470 • United Kingdom +44-118-9409400 • Germany +49-911-9679370 • Japan +81-47-489-1741 • Hong Kong +852-3793-3488 • Aerotech Taiwan +886-02-8502-6651 • Aerotech France +33-238970830
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Calculators for Quick and Easy Setup
8 www.aerotech.com
Select your motor oradd a custom motor
System knows allparameters ofAerotech components
Easily switch axis to beconfigured
Directly enter anyparameter values here
Select amplifier type
Summary of default,current and newvalues for allparameters
Configure feedbackfor user units
PID gain calculator
Current loopcalculator
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Extensive Diagnostics for all System Signals andVariables Shortens Debug and Startup Time
Multiple tabs fororganizedprogramming
View task status asneeded
Watch any variablesas the program runs
Pop-up error reporting
Compiler outputscreen
Standard toolbar forprogram control
Issue immediatecommands withoutoperator interfaceopen
Real-time readout ofsystem state variables
Real-time access to system signals
Real-time reporting of all faults
Real-time systeminformation
Dockable windows for custom workenvironment
Configurable to seeonly the informationyou want
9World Headquarters, Aerotech Inc., U.S.A. 412-963-7470 • United Kingdom +44-118-9409400 • Germany +49-911-9679370 • Japan +81-47-489-1741 • Hong Kong +852-3793-3488 • Aerotech Taiwan +886-02-8502-6651 • Aerotech France +33-238970830
Control all axes atonce
Axis toolbar for control of eachaxis
System toolbar forsystem control
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10 www.aerotech.com
Advanced Diagnostic and Tuning Capabilities MinimizeStartup Time and Allow Easy Optimization of Motion
Current andrecommended gainspop up after each run
Save plots for futurereference
Use sinusoidal sweepor white noise method
Automatic calculationof PID-FF gains
Input amplitude andfrequency range fortest
Select desired systembandwidth and phasemargin
Scope, tuning anddata collection fullyintegrated withcontroller
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11World Headquarters, Aerotech Inc., U.S.A. 412-963-7470 • United Kingdom +44-118-9409400 • Germany +49-911-9679370 • Japan +81-47-489-1741 • Hong Kong +852-3793-3488 • Aerotech Taiwan +886-02-8502-6651 • Aerotech France +33-238970830
Use Encoder Tuning Tool toIncrease System Accuracy
Graphical display ofthe Lissajous plot tooptimize the encodersignal
Actual encoderperformance
Optimally calculatesgain and phase ofamplified sine encoderchannels in seconds
One click tuning
Fully integrated with controller
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Loop Transmission is a Tuning and Diagnostic Utilitythat Greatly Enhances System Performance
12 www.aerotech.com
Frequency responsebetween any twosystem statevariables*
Analyze position loop,velocity loop orcurrent loop
Open or closed loop response
Cross-axis looptransmission tooptimize multi-axisperformance*
Graphical loopshaping — add filtersor change gain bydragging the gaincurve, and the filtercoefficients and PIDgains are calculatedautomatically
Automatic calculationof gain margin
Identify resonances and use filters
Calculator and loopshaping to increaseperformance
Automatic calculationof phase margin
System frequencyresponse or Bode plot
*Coming Soon
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Fully Integrated Digital Filter Calculator Makes Performance Enhancements Easy
Select your filter type:low pass, high pass,notch, resonant,lead/lag
Axis selection
Add up to eight filters per axis
Configure filters foryour application byspecifying frequency,depth and width
Discrete time gains areautomaticallycalculated and storedin the parameter file
Composite frequencyresponse of all filters
Store all parameters inthe parameter file
Cursor control to readout gain and phase
13World Headquarters, Aerotech Inc., U.S.A. 412-963-7470 • United Kingdom +44-118-9409400 • Germany +49-911-9679370 • Japan +81-47-489-1741 • Hong Kong +852-3793-3488 • Aerotech Taiwan +886-02-8502-6651 • Aerotech France +33-238970830
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Integrated I/O Panel for Debug, Commissioning or Operations
14 www.aerotech.com
Monitor digital I/Ocontrol
View I/O axisinformation andprogram at the sametime
Monitor analog I/O
Set digital I/O duringtest and commissioning
Use the I/O panelduring programming totest as you go
Tool tip provides physical connector and pin on the drive toeasily associateelectrical wiring withsoftware variables
Set analog I/O during commissioning for easy testing
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15World Headquarters, Aerotech Inc., U.S.A. 412-963-7470 • United Kingdom +44-118-9409400 • Germany +49-911-9679370 • Japan +81-47-489-1741 • Hong Kong +852-3793-3488 • Aerotech Taiwan +886-02-8502-6651 • Aerotech France +33-238970830
Integrated Development EnvironmentShortens Development Time
Hide the axis managerwhile programming tosee more code Minimize development
time with debugfeatures, break point,step in and step over
Detailed errorexplanation in errorlist
Link to help file for description of error
Full diagnosticinstrumentation whiledebugging
Visual Studio®- likeproject managementfor advancedprogramming
Insert breakpoints todebug program
Powerful IntelliSense®
capability
Low learning curvewith strictimplementation of.NET namingconventions
Watch window showsvariable values foreasy debugging
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Create Reusable Modules with AeroBasic™
Write easy-to-read andmaintainable code byusing #define (ratherthan numeric constants)
Create reusable codewith libraries and#include files Advanced
programmingtechniques result incode that is easy toread, simple tomaintain and reusablefor other projects
Real-time codeenvironment
Protect intellectualproperty by using alibrary; permit or denyend users access tosource code
Built-in softwaresecurity key for OEMs
16 www.aerotech.com
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Create Easy to Maintain Code with AeroBasic™
User definedvariable types allowan object-orientedapproach to systemdesign
Advanced variabletypes such as arraysand strings allow formore advancedprogram design
Use structures todefine your own datatypes
Keeping all motioncode in one functioncreates modularity,which brings productsto market faster andreduces maintenancecost
Memory managementis done by theoperating system
Variable initializationreduces code size andincreases readabilityfor multiple developers
Standard programflow:while/wendfor/nextrepeatif/then/else
17World Headquarters, Aerotech Inc., U.S.A. 412-963-7470 • United Kingdom +44-118-9409400 • Germany +49-911-9679370 • Japan +81-47-489-1741 • Hong Kong +852-3793-3488 • Aerotech Taiwan +886-02-8502-6651 • Aerotech France +33-238970830
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18 www.aerotech.com
Program in IEC 61131-3: LD, FBD, STIntegratedAutomation:MotionPAC• 30% to 50% reduction in
development time
• High-performance motion fullyintegrated with standard PLCenvironment
• Easy-to-use diagnostics andtools
• Standards & Flexibility: IEC 61131-3, .NET, PLCopen, PC-based
Define hardwareOnline mode displaysall Tag values
Axis manager Standard LDCreate libraries
Combine LD and FBDin the same program
Completely integratedmotion blocks
Tag database
LD, FBD or STprograms
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Integrated Automation: MotionPAC – PLC and Motion
19World Headquarters, Aerotech Inc., U.S.A. 412-963-7470 • United Kingdom +44-118-9409400 • Germany +49-911-9679370 • Japan +81-47-489-1741 • Hong Kong +852-3793-3488 • Aerotech Taiwan +886-02-8502-6651 • Aerotech France +33-238970830
MotionPAC• IEC 61131-3• PLCopen• Aerotech motion blocks• Axis manager• Extensive development & debug
environment• Simulate program
MotionComposer• Axis manager• Low-level motion
diagnostics• Motion programming• Advanced control
algorithms
Scope• Signal capture &
analysis• Autotuning• Loop transmission• Encoder tuning• Advanced controls
HMI• Program
selection and run• Jog panel• Machine control• Customizable
buttons• Axis manager
I/O & DataAcquisition• High-speed data
acquisitionsynchronized withmotion & PLC
• High-speed registration• Position Synchronized
Output• Machine interlocks• Fieldbus I/O
Central MachineTag Database• Tags available in all
applications by name• Define both local or global
machine Tags• Define Tags in I/O definition,
ST, LD, FBD or motion program
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Use Tags in Operator Interface by Name
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View CNC coderunning at same timeas PLC code
Use shared Tagsdefined in MotionPACby name in a buttonaction
Use shared Tags by name inprogram called by a button click
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Standard PLC Functions: IEC 61131-3
21World Headquarters, Aerotech Inc., U.S.A. 412-963-7470 • United Kingdom +44-118-9409400 • Germany +49-911-9679370 • Japan +81-47-489-1741 • Hong Kong +852-3793-3488 • Aerotech Taiwan +886-02-8502-6651 • Aerotech France +33-238970830
Ladder Diagram• VALUE• TRUE• FALSE• COMMENT• CONNECTOR• JUMP• LABEL• RETURN• CONTACT (NO, NC)• COIL• LEFT POWERRAIL• RIGHT POWERRAIL
Function Blocks• CTD• CTU• CTUD• F_TRIG• R_TRIG• RS• SR• TOF• TOF_R• TON• TON_R• TP• TP_R
Motion Blocks (Partial List)• MoveAbsolute • MoveRelative • MoveSuperimposed • MoveVelocity • Home • Stop • PositionProfile • MoveContinuous • Halt• CamIn/CamOut• CamTableSelect• GearInPos• GearIn/GearOut• Phasing
Administrative MotionBlocks (Partial List)• ReadStatus • ReadAxisError • ReadParameter • WriteParameter • ReadActualPosition • AbortTrigger • ReadDigitalInput • ReadDigitalOutput• WriteDigitalOutput • SetPosition
Functions (Partial List)• ABS• ACOS• B_BCD_TO_DINT• B_BCD_TO_INT• DELETE• DINT_TO_BOOL• EXP• EXPT• FIND• GE• GE_STRING• INT_TO_BOOL• INT _TO_BYTE• INT _TO_DINT• INT _TO_DWORD• LE• LE_TRING• LEFT• LEN• MULTIME• NE• OR• REAL_TO_BOOL• SEL_TO_BOOL• SEL _TO_BYTE• TRUNC _SINT• UDINT_TO_BOOL
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One I/O and Data Dictionary for the Machine
22 www.aerotech.com
I/O available in allapplications: scope,configurator,MotionPAC (PLC) andMotion Composer
Memory managementautomatically done bythe MotionPAC
Easily map I/O toprogram Tags
I/O defined in oneplace
Drive I/O connectedto system
Fieldbus I/O connectedto the system
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Use Scope to Plot any Motion, PLC, I/O, Variable or Tag
23World Headquarters, Aerotech Inc., U.S.A. 412-963-7470 • United Kingdom +44-118-9409400 • Germany +49-911-9679370 • Japan +81-47-489-1741 • Hong Kong +852-3793-3488 • Aerotech Taiwan +886-02-8502-6651 • Aerotech France +33-238970830
Motion variables
PLC Tags
All information inGlobal Tag databaseavailable for real timeplotting and analysiswith all motionvariables
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SDK:SoftwareDevelopmentKit• Easy to use• Faster development• Lower maintenance cost
24 www.aerotech.com
Use the Aerotech standard GUI......or build a custom interface for your application
• C#• VB.NET®
• Managed C++• LabVIEW® (VIs provided)• C Library• EPICS
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.NET Library• High-end motion with a custom GUI• Use the best language for the application• Fully functional libraries for each language
25World Headquarters, Aerotech Inc., U.S.A. 412-963-7470 • United Kingdom +44-118-9409400 • Germany +49-911-9679370 • Japan +81-47-489-1741 • Hong Kong +852-3793-3488 • Aerotech Taiwan +886-02-8502-6651 • Aerotech France +33-238970830
All Aerotech applications are written using the .NET library.Aerotech provides customers with the same tools used at Aerotech.
Take Advantage of:
• .NET Framework 2.0- Generics- Enumerations- Indexers- Events- Exceptions
• Object Model- Well-organized structure with two main classes:
network and controllers- Common features are higher in the hierarchy- Minimal code required to accomplish the task at hand
• Libraries Include:- Initialization functions- Global data functions- Motion functions- Error handling- Status and position functions- Analog and digital I/O functions- Parameter functions- Run CNC program functions- Utility functions- Get and set variable functions
Object Model
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Motion Designer:Graphical Trajectory Generation and Data Analysis
Perform data analysissuch as FFT, max, min,average, rms andstandard deviationfrom an existingtrajectory fordiagnosing systemperformance Import existing
position, velocity oracceleration data
Cursor control
Apply filters to shape the trajectoryfrequency content
26 www.aerotech.com
Create and modifymulti-axis trajectoriesusing predefinedbuilding blocks toprovide rapid motionprototyping
Add standard filtertypes: notch, resonant,low pass and highpass
Enter standard filterfrequency parameters
Digital filter coefficientsare automaticallycalculated
View the compositefilter before applyingto the trajectory
Cursor control
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Automatic AeroBasic™
program generationfor all controllers
Rapid motionprogramming
Point-to-point moves
Overlay multiple trialsfor easy comparison
Easily modify anexisting trajectory
Create periodicmotion
Project tree for simpleorganization
Trajectory properties(e.g., user units)
Automaticallycalculates missing state information (e.g., acceleration,velocity or position)
27World Headquarters, Aerotech Inc., U.S.A. 412-963-7470 • United Kingdom +44-118-9409400 • Germany +49-911-9679370 • Japan +81-47-489-1741 • Hong Kong +852-3793-3488 • Aerotech Taiwan +886-02-8502-6651 • Aerotech France +33-238970830
Applications• Dynamic environment simulation• Sensor or component testing• Gyros or accelerometers; tracking or beam-steering gimbals• Crash sensors and roll-over sensors
• Minimize programming time• Import actual data• Import from Excel or MATLAB®
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28 www.aerotech.com
MotionSimulator –GUI• Operate 1,2,3 axis motion
simulators• Frequency response mode allows
input sine sweep and UUTperformance tests on customerdevice
• Harmonic Cancellation optimizesmotion position errors generated bysinusoidal motion
Aerotech’s Motion Simulator software is an easy-to-use Windows®-based programfor creating simple and advanced motion stimuli for testing and calibrating inertialsensors and systems. The Aerotech Motion Simulator software includes all controlsfor manually or automatically running 1-3 axis motion simulations. The GUI providesa user interface and programming environment that requires no third-partydevelopment software.
Key Features:
• User-friendly Windows®-based graphical userinterface
• Trajectory tracking from Ethernet, analog orWindows® program inputs
• Iterative Learning minimizes position error
• Overlap multiple runs of a trajectory to easilysee how program changes modify the motion
• Perform data analysis such as FFT, max, min,average, rms and standard deviation from anexisting trajectory for diagnosing systemperformance
• Data input file formats include Excel, CSV orMATLAB®; Motion Simulator can calculate themissing state variables
Aerotech Motion Simulator – The Integrated,Easy to Use, Graphical Trajectory Generation,Data Analysis and Enhanced MachinePerformance Toolkit.
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29World Headquarters, Aerotech Inc., U.S.A. 412-963-7470 • United Kingdom +44-118-9409400 • Germany +49-911-9679370 • Japan +81-47-489-1741 • Hong Kong +852-3793-3488 • Aerotech Taiwan +886-02-8502-6651 • Aerotech France +33-238970830
Motion Designer
Frequency Response
Data Analysis
Main Screen
Program
Track screen allows external signal selection for tracking
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30 www.aerotech.com
OperatorInterface• Use the Aerotech Operator
Interface (OI) for fastdeployment
• Customize the OI to suit theapplication
• User customizable buttons thatcan execute standard G-code andAeroBasic™
• Quickly build a new interface inthe OI builder*
• Import and export to VisualStudio® for flexibility*
Configurable axismanager
Issue immediatecommands
Configurable jog pad
Usercustomizablebuttons
Standardmachine controls
Active programDesigned fortouch screen
Set up simple orcomplex action —user can attach astandard G-codeprogram to abutton
*Coming Soon
Configurable Operator Interface
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Advanced Software Architecture• Layered for flexibility• Customizable at many layers• Most cost-effective solution
31World Headquarters, Aerotech Inc., U.S.A. 412-963-7470 • United Kingdom +44-118-9409400 • Germany +49-911-9679370 • Japan +81-47-489-1741 • Hong Kong +852-3793-3488 • Aerotech Taiwan +886-02-8502-6651 • Aerotech France +33-238970830
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www.aerotech.com
Digital AutomationPlatform• Higher throughput due to high
performance control, networkand high-power drives
• Higher accuracy and repeatabilitydue to all digital drives andadvanced servo algorithms
• Faster startup and changeoverresults from fully integratedmotion platform, easy-to-use setuptools and extensive diagnostics
• Lower startup and life-cycle costdue to less components andreduced engineering
• Higher reliability due to fewercomponents
• Simplified integration
Distributed Motion Control• Motion trajectory generation and synchronization are
centralized at the PC• Motion execution is decentralized at the drives• A3200 operates on any standard desktop or industrial PC• Servo loops are closed on the drive
Any ServoAmplifier
Use Nservo toRetrofit ExistingMotors & Drives orDrive Large Motors
AnyStepperDrive
AnyStepperMotor
AGVGalvoControl
®
NstepNservo
Npaq® 6-Axis HighPerformance Drive Rack
Remote Server OptionOperator Interface PC
Ethernet
FireWire®
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A3200 AutomationController
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The Intelligent 32-Axis Motion, Vision,PLC, Robotics and I/O Platform• Easily installed digital drives • FireWire® (IEEE-1394) industry standard, high-performance
motion bus
Any Brush, Brushless or Stepper Motorwith any Drive
Ethernet
FireWire®
Ndrive CP
Ndrive HLeNdrive HPe
Ndrive MPNdrive ML
Ndrive CL
Robotics
Easily integrates withKeyence LK-G Series LaserDisplacement Sensors
Analog andDiscrete I/O
Nmark SSaM
Ethernet I/OExpansion
Digital Drive Features• PWM or linear (10 A to 150 A peak)• Integrated 10/100 Base-T Ethernet• Encoder, resolver or inductosyn feedback• Onboard x65536 encoder multiplication• 20 kHz position, velocity and
current-loop sample rate• Integral power supply• Sinusoidal commutation• Local I/O ports
Smart Camera
FieldbusInterface
33World Headquarters, Aerotech Inc., U.S.A. 412-963-7470 • United Kingdom +44-118-9409400 • Germany +49-911-9679370 • Japan +81-47-489-1741 • Hong Kong +852-3793-3488 • Aerotech Taiwan +886-02-8502-6651 • Aerotech France +33-238970830
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www.aerotech.com
Stand-AloneMulti-AxisAutomationController• Easy to use• Powerful architecture• Distributed control• Network ready
®
6-Axis Stand-Alone,Rack Mount or DesktopPlus Three Axes
JoystickSmart Camera
Handwheel
EPICS
Modbus® TCP
USB
RS-232
Ethernet TCP/IPUSB
RS-232EtherNet/IP™
Modbus® TCPEPICS
Maple or PC
Ethernet TCP/IP
Master
BrushlessLinear Motors
IEEE-488
EtherNet/IP™
Modbus® TCP
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Applications• Semiconductor
• Medical
• Test and Inspection
• Packaging
Capability• Point-to-Point
• Linear and Circular Interpolation
• Electronic Gearing
• Velocity Profiling
• Gantry
Software, Controls, Drives and I/O... All in One Package
Efficient motionprogrammingwith IDE
10-Axis, Stand-Alone, All Digital, Panel-Mount Controllers
Joystick
Ethernet TCP/IP
USB
RS-232
AeroNet from 10 to 150 A peak
EnsembleCL Ensemble
HLe
EnsembleMP
EnsembleCP Ensemble
HPe EnsembleML
BrushlessSlotlessMotors
StepperMotors
BrushlessServomotors
SlotlessMotors
DC BrushMotors
Easily integrates withKeyence LK-G Series LaserDisplacement Sensors
35World Headquarters, Aerotech Inc., U.S.A. 412-963-7470 • United Kingdom +44-118-9409400 • Germany +49-911-9679370 • Japan +81-47-489-1741 • Hong Kong +852-3793-3488 • Aerotech Taiwan +886-02-8502-6651 • Aerotech France +33-238970830
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EtherNet/IP™Modbus® TCP
Ethernet TCP/IP
USB
RS-232
www.aerotech.com
Stand-AloneSingle-Axis AutomationController• Easy to use• Scalable• Ethernet/USB connectivity
OperatorInterface
Joystick
Analog
Ethernet
Modbus® TCP
Modbus® TCP
EtherNet/IP™
Modbus®
RS-232
QuadratureEncoder
Handwheel
DC Brush Motors
BrushlessServomotor
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SlotlessMotors
BrushlessServomotors
ASR2000Spindle
Connect, program ormonitor locally or remotely
LAN/WAN/Internet up to1024 on one network
BrushlessLinear Motors Stepper
Motors
Soloist HPe 150Soloist HPe
Soloist CP Soloist MP Soloist MLSoloist CL
Soloist HLe
Software, Controls, Drives and I/O in One Compact Packagefrom 10 to 150 A peak
Easily integrates withKeyence LK-G SeriesLaser DisplacementSensors
37World Headquarters, Aerotech Inc., U.S.A. 412-963-7470 • United Kingdom +44-118-9409400 • Germany +49-911-9679370 • Japan +81-47-489-1741 • Hong Kong +852-3793-3488 • Aerotech Taiwan +886-02-8502-6651 • Aerotech France +33-238970830
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Ndrive® CPEnsemble® CPSoloist® CPWidth: 63.5 mmHeight: 198.2 mm
Controller and Drive Technology
38 www.aerotech.com
LED StatusIndicators
Motor FeedbackConnector (J103)
Eight Opto-IsolatedOutputs, CommonSink or CommonSource (UserDefined)(TB204)
Motor Output10-80 VDC, 10 Apk
Emergency Stop SenseInput (TB101, Top)
Second EncoderInterface (J201)
Two 16-Bit AnalogInputs, One AnalogOutput (TB201)
Eight Opto-IsolatedOutputs, Common Sinkor Common Source(User Defined) (TB202)
Eight Opto-IsolatedOutputs, Common Sinkor Common Source(User Defined) (TB203)
Eight Opto-IsolatedInputs, Common Sink orCommon Source (UserDefined) (TB204)
Eight Opto-IsolatedInputs, Common Sinkor Common Source(User Defined) (TB205)
Brake Relay (TB206)
Brake Relay (TB201)
One 12-Bit AnalogInput and One16-BitAnalog Output(TB202)
Eight Opto-IsolatedInputs, Common Sinkor Common Source(User Defined)(TB203)
10-80 VDC BusVoltage Input
24-80 VDC, 2 A MaxLogic Power Input
(TB103, Bottom)
Ndrive® MPEnsemble® MPSoloist® MP
LED StatusIndicators
Ethernet TCP/IP(J101, J102)
Motor FeedbackConnector
(J103)
Emergency StopSense Input
(TB101)
Auxiliary I/O(J104)
7-240 VACSingle-Phase
Input
Motor Output10-320 VDC, 10-30 Apk
Control Supply(Bottom)
FireWire®
(IEEE-1394)(J101, J102)
Width: 41.1 mmHeight: 141.2 mm
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39World Headquarters, Aerotech Inc., U.S.A. 412-963-7470 • United Kingdom +44-118-9409400 • Germany +49-911-9679370 • Japan +81-47-489-1741 • Hong Kong +852-3793-3488 • Aerotech Taiwan +886-02-8502-6651 • Aerotech France +33-238970830
Model shown is10 to 30 ampspeak with I/Oexpansion
PSO/AbsoluteEncoder Interface(J301)
Two Channels SSINetfor Buffered RS-422(Multiplied) EncoderIN/OUT (J302, J303)
Two 16-Bit AnalogInputs (TB302)
User Power (TB303)
Eight Opto-IsolatedOutputs, Common Sinkor Common Source(User-Defined) (TB304)
Eight Opto-IsolatedInputs, Common Sink orCommon Source(User-Defined) (TB305)
FireWire®
(IEEE-1394)(J201, J202,J203)
Control Supply
1-3 Phase 7-240 VAC50/60 Hz
3 Phase 10-320 VDC
Motor Output 10-30 Apk
Power LED
Emergency StopSense Input
(TB201)
Auxiliary I/O(J205)
RS-232 (J206)
Resolver Interface(Opt) (J401, J402)
Motor Feedback Connector (J207)
Ndrive® HPeEnsemble® HPeSoloist® HPeWidth: 99.1 mmHeight: 232.5 mm
Ndrive® HPeEnsemble® HPeSoloist® HPeWidth: 212.6 mmHeight: 234.8 mm
LED Status Indicators
Two 18-Bit Analog Outputsand Brake Relay (TB301)
1-3 Phase 7-240 VAC50/60 Hz
Ethernet (J204)
LED StatusIndicators
Communication Channel(Device #) Settings
Resolver Interface(Opt) (J401, J402)
IEEE-1397 FireWire®
(J201, J202, J203)
PSO/Absolute EncoderInterface (J301)
Two Channels SSINetfor Buffered RS-422(Multiplied) EncoderIN/OUT (J302, J303)
Two 18-Bit AnalogOutputs and Brake Relay(TB301)
Two 16-Bit AnalogInputs (TB302)
User Power (TB303)
Eight Opto-IsolatedOutputs, Common Sinkor Common Source(User-Defined) (TB304)
Eight Opto-IsolatedInputs, Common Sink orCommon Source (User-Defined) (TB305)
Motor FeedbackConnector (J207)
Emergency Stop SenseInput (TB201)
RS-232 (J206)
Auxiliary I/O (J205)
3 Phase 10-320 VDC
Motor Output50-100 Apk
Control Supply
External Shunt
Power LED
Ethernet (J204)
Model shown is50 to 100 ampspeak with I/Oexpansion
• MP for OEMs lowers costs • CP solutions for lessintegration work
• HPe for the highest performance solution
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40 www.aerotech.com
Controller and Drive Technology
Ndrive® MLEnsemble® MLSoloist® MLWidth: 41.1 mmHeight: 141.2 mm
Ndrive® HPe150Ensemble® HPe150Soloist® HPe150Width: 229.7 mmHeight: 406.1 mm
Line Supply
Motor Power
External Shunt
Relay
Resolver
USB
Ethernet
Brake Power
AdditionalDigital andAnalog I/O
Control Supply
Auxiliary I/O
RS-232
ESTOP
Motor Feedback
LED StatusIndicators
MotorFeedbackConnector
(J103)
Eight Opto-IsolatedOutputs,CommonSink orCommonSource (UserDefined)(TB204)
Motor Output±40 VDC, 10 Apk
Emergency StopSense Input(TB101, Top)
Second EncoderInterface (J201)
Brake Relay(TB201)
One 12-BitAnalog Inputand One16-BitAnalog Output(TB202)
Eight Opto-Isolated Inputs,Common Sinkor CommonSource (UserDefined)(TB203)
±40 VDC BusVoltage Input
24 VDC, 2 A MaxLogic Power Input
(TB103, Bottom)
Ethernet(IEEE-1394)
(J101, J102)
-
FireWire® (IEEE-1394)(J201, J202, J203)
Motor Output (TB101)
Ethernet(J204)
Auxiliary I/O (J205)
LED Status Indicators
RS-232 (J206)
Two 18-Bit Analog Outputs/Brake Relay (TB301)
Two 16-Bit AnalogInputs (TB302)
User Power (TB303)
Eight Opto-IsolatedOutputs, Common Sinkor Common Source (User-Defined)(TB304)
Eight Opto-IsolatedInputs, Common Sinkor Common Source(User-Defined)(TB305)
Two Channels SSINet forBuffered RS-422(Multiplied) EncoderIN/OUT (J302, J303)
Main SupplyAC1, AC2, Ground
Power/Enabled LED
Emergency Stop SenseInput (TB201)
Motor FeedbackConnector (J207)
PSO/Absolute EncoderInterface (J301)
Resolver Interface (Opt)(J401, J402)
Control Supply
41World Headquarters, Aerotech Inc., U.S.A. 412-963-7470 • United Kingdom +44-118-9409400 • Germany +49-911-9679370 • Japan +81-47-489-1741 • Hong Kong +852-3793-3488 • Aerotech Taiwan +886-02-8502-6651 • Aerotech France +33-238970830
Ndrive® CLEnsemble® CLSoloist® CLWidth: 103.7 mmHeight: 265.2 mm
LED Indicators12-Bit Analog Input16-Bit Analog Output(TB201)
Sixteen Opto-IsolatedOutputs, CommonSink or CommonSource (user defined)(TB202, TB203)
Sixteen Opto-IsolatedInputs, Common Sinkor Common Source(user defined)(TB204, TB205)
Relay (TB206)
Ethernet (J103)
MotorFeedback
(J104)
ESTOP (TB101)
Auxiliary I/O(J105)
Motor Power Supply(AC1, CT, AC2)
Motor Output(A,B,C)
Ndrive® HLeEnsemble® HLeSoloist® HLeWidth: 206.9 mmHeight: 234.3 mm
Applications• Nondestructive testing• Stencil cutting• Any small move, or
sinusoidal movements
• Very slow velocity applications• Stent manufacturing• Target tracking• Piezo stages
Linear Drive Advantages• Ultra-smooth motion during reversals• Superior in-position stability• Integrated with controls
• No switching noise• No dead band• Low EMI
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42 www.aerotech.com
Controller and Drive Technology
NstepWidth: 49.2 mmHeight: 161.8 mm
Reset LED Power LED
Enabled LEDsAxis 3 and 4
AmplifierInterface Axis 3
Encoder InputAxis 3
AmplifierInterface Axis 4
Encoder InputAxis 4
One Input and Output per Axisand Sixteen Additional I/O Points
Enable LEDsAxis 1 and 2
FireWire®
AmplifierInterface Axis 1
Encoder InputAxis 1
AmplifierInterface Axis 2
Encoder InputAxis 2
Nmark™ CLS
FireWire®
3-Axis GalvoMotor andFeedback
3-Axis Servo FeedbackInput (Not Shown inCurrent View)
Opto-Isolated I/O
Laser Interface
Analog I/O
Laser InputPolarity Switch
Width: 90.5 mmHeight: 210.8 mm
-
43World Headquarters, Aerotech Inc., U.S.A. 412-963-7470 • United Kingdom +44-118-9409400 • Germany +49-911-9679370 • Japan +81-47-489-1741 • Hong Kong +852-3793-3488 • Aerotech Taiwan +886-02-8502-6651 • Aerotech France +33-238970830
NservoWidth: 87.6 mmHeight: 230.4 mm
4 Axis or LessWidth: 284.5 mmHeight: 276.9 mm
Analog I/O ESTOP andExtra Encoder
Channel
EightOpto-Outputs
EightOpto-Inputs
PSO andBrake
Analog I/O ESTOP andExtra Encoder
Channel
EightOpto-Outputs
EightOpto-Inputs
PSO andBrake
General Purpose48 Bit I/O
AmplifierEnable, ActiveState Selection
General Purpose48-Bit I/O
FireWire®
(J101, J102)
Ethernet(J103)
LED Indicators(J103)
AC Input
4-AxisOption
Nservo - OEM
AC Input
EncoderLimits andMotor Power
FireWire®
OptionalPower
Supply
-
44 www.aerotech.com
Controller and Drive Technology
Npaq® MR/Epaq MR8 Axis or LessWidth: 436.7 mmHeight: 132.0 mm
FireWire®
Joystick
AnalogConnection
I/O Encoder Motor 115 VAC or220 VAC
ESTOP
Power Switch
Npaq®
6 Axis or LessWidth: 436.7 mmHeight: 132.0 mm
Console
LaserFeedback(Optional)
Resolver Inputs (Optional)
AC Power Input Motor Output
Analog I/O (Optional)
Emergency Stop (Optional)
Power Switch/Circuit Breaker
FireWire®
CommunicationChannelNumbersUser I/O
Ethernet (Optional)EncoderFeedback
-
45World Headquarters, Aerotech Inc., U.S.A. 412-963-7470 • United Kingdom +44-118-9409400 • Germany +49-911-9679370 • Japan +81-47-489-1741 • Hong Kong +852-3793-3488 • Aerotech Taiwan +886-02-8502-6651 • Aerotech France +33-238970830
Npaq® and Epaq Rack Mount or DesktopSolutions in One Box Minimize Wiring
Ensemble® Epaq5 Axis or LessWidth: 431.8 mmHeight: 177.8 mm
4 Axis or LessWidth: 370.2 mmHeight: 98.4 mm
LCD Screen
Power SwitchESTOP Button(Optional)
DirectionalKeypad Directional
KeypadNumericKeypad
Touch Screen Interface
AC PowerInput
ControlBoard
Options
Axis 1
Axes 2 through 6(Optional)
Ensemble® LAB
Power Switch
USB Port
JogButtons
AC PowerInput
Axes 1 through 4I/O Joystick
ESTOP
USB
Ethernet
-
46 www.aerotech.com
Standard Control CapabilitiesPoint-to-Point Motion Basic
independent axispositioning withprogrammableaccel/decel andfeedrate.
Arbitrary Path Generation(PVT)
Specify discreteposition, velocityand time and thecontroller willinterpolate tocreate a smooth,contiguous path.
Acceleration Limiting
Electronic Gearing Electronicallycontrol one axisas a simple ratioor as a complexfunction ofanother axis; fireI/O in real timeduring a move.
Parts Rotation Use when a two-dimensional partmust berepeated indifferentorientationswithouttranslating thepart programmany times over.
Coordinated Motion Linear andcircular motionsare supported inall languages.
Anticipate sharpcorners andsmall radius arcs andautomaticallydecelerate asneeded.
On the Fly End-Point Modification
Modify theendpoint duringexecution of themotion profile.
Also known astool radiuscompensation,this featureautomaticallyadjusts the pathto allow for theradius of acutting tool.
Maintains aconstant vectorvelocity alongthe programmedpath.
Velocity ProfilingCutter Compensation
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47
Aerotech controllers offer the broadest array of programming interfaces and coremotion capabilities of any automation system available today. Aerotech controllershave the programming flexibility and capability to meet the requirements of themost demanding motion applications of OEMs and end-users alike.
Specify theaccelerationprofile in sevensegments,providing precisecontrol oversystem motion.
Kinematics Executecomplexinversekinematicequationswithin the flowof thetrajectorygeneration.
Retrace a pathblock by block.
Retrace a pathinside a block.
Intra-Block RetraceRetrace
Seven Segment Acceleration
Analog Power Control Adjust the setting of an analogoutput inrelationship to the vector speedof two axes topermit theautomaticregulation of laserpower or materialdispensingprocesses.
Gantry Mode Complex gantrycontrol isreduced to a fewsimplecommands tohandle dualmotor and/ordual feedbackconfigurations.
The velocitychanges to thenext velocitycommand,accelerationlimited, withoutstopping.
Velocity Blending Fast Position Capture Store positionsbased on thetransition of adigital input,allowing closecorrelation ofaxis positions toexternal events.
High-speedregistration totrigger motion is useful inpackaging andlabeling.
High-Speed Registration
World Headquarters, Aerotech Inc., U.S.A. 412-963-7470 • United Kingdom +44-118-9409400 • Germany +49-911-9679370 • Japan +81-47-489-1741 • Hong Kong +852-3793-3488 • Aerotech Taiwan +886-02-8502-6651 • Aerotech France +33-238970830
-
Standard Control Capabilities
48 www.aerotech.com
Improve X-Yplanar accuracyby simplyentering theknownorthogonalityerror and thecontroller willcompensate.
Axis Calibration Compensate for repeatablemechanicalerrors in apositioningsystem.
3D Error Correction Measure XYZerrors and thecontroller cancorrect thecommandedposition toaccurately moveto all locations inthe 3D space.
Dual-Loop Control Dual-loop controlis used toeliminate theeffects ofbacklash andother sources oferror.
Motor Control All controllersoperate brush,brushless orstepper motors inany combination.
Sinusoidal Commutation Brushless motorsproducesmoothestmotion whensinusoidallycommutated,eliminating theneed for multipletransducers andreducing cabling.
Orthogonality Correction
Analog Feedback For highresolution, shorttravelapplications,linear drivesaccept analoginputs fromanalog sensors.
Resolver/Inductosyn Programmablecarrierfrequencies make resolvers/inductosyns easy to integrate.
Quadrature Encoder Use a standardA,B quadratureencoder,incremental orabsolute.
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49World Headquarters, Aerotech Inc., U.S.A. 412-963-7470 • United Kingdom +44-118-9409400 • Germany +49-911-9679370 • Japan +81-47-489-1741 • Hong Kong +852-3793-3488 • Aerotech Taiwan +886-02-8502-6651 • Aerotech France +33-238970830
Systems requiring ultra-highresolution and feedbackstability useinterferometerfeedback.
Laser Interferometer Systems requiringhigh resolutionuse a 1 Vppencoder withAerotechmultiplier, up to65,536 and 2 MHz inputfrequency.
Encoder For dualfeedback systemsuse tach forvelocity controland encoder forposition control.
Tachometer
PIDFF PID digitalcontrol loop withfeedforward forvelocity,acceleration andfriction.
Safe Zones Safe zones canbe set up onmulti-axis systemsto protect againstcrashes.
Slice Move Increasescanningthroughput byblending stepand scan into acontoured move.
Limits Set up hard limitsand soft limits formaximum safetyand flexibility.
Spindle Control Spindlecommands usestandard m-codes.
CAM Profiling Electronicallycommand oneaxis position as afunction ofanother axis witha CAM tableand fire I/Oduring the move.
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AdvancedControl:HarmonicCancellation• Reduce position error on periodic
trajectories• Reject periodic disturbances• Built-in setup wizards• Adapts to magnitude and
frequency of error source
Reduce Position Error
Applications• Machining• Spindle Control• Cogging Reduction
• EDM/ECM• MEMS Sensor Testing• Rθ Wafer Inspection
Position error withoutharmonic cancellation Continuously adapts and tracks sinusoids
10 Hz Command; ± 1 mmPosition error withharmonic cancellation
50 www.aerotech.com
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• Sensor Testing• Micromachining
Following Error Under Learning Control
Time, ms
Follo
win
g Er
ror,
nm
Final Iteration
AdvancedControl:IterativeLearningControl• Repeating move sequences can be
learned and optimized• Reduce following error• Increase dynamic accuracy• Increase production rates
Applications• Stencil Cutting• Stent Cutting
1st Iteration
51World Headquarters, Aerotech Inc., U.S.A. 412-963-7470 • United Kingdom +44-118-9409400 • Germany +49-911-9679370 • Japan +81-47-489-1741 • Hong Kong +852-3793-3488 • Aerotech Taiwan +886-02-8502-6651 • Aerotech France +33-238970830
-
AdvancedControl:EnhancedThroughputModule(ETM)• Multi-axis feedforward capability• Faster settling time• Increase rate stability
52 www.aerotech.com
Improved Settling Time
ETM On
ETM Off
Time
Posi
tion
Applications• Pick and Place Machines• Semiconductor Inspection• Genome Sequencing
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53World Headquarters, Aerotech Inc., U.S.A. 412-963-7470 • United Kingdom +44-118-9409400 • Germany +49-911-9679370 • Japan +81-47-489-1741 • Hong Kong +852-3793-3488 • Aerotech Taiwan +886-02-8502-6651 • Aerotech France +33-238970830
AdvancedControl:DirectionalGainScheduling• Decrease settle time• Increase in-position stability
System automatically adjusts gain basedon error motion during settling
Dynamic Position Error, Circle XY - Gain Scheduled Kpos
Time (seconds)
Pos
Erro
r x
(μm
)Po
s Er
ror
y (μ
m)
Vect
or P
os E
rror
(μm
)
Time (seconds)
Time (seconds)
NormalGain Scheduled Kpos
NormalGain Scheduled Kpos
NormalGain Scheduled Kpos
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AdvancedControl:GantryControl• Both spars are programmed and
commanded as a single axis• Easy homing• Marker offset for high accuracy• Orthogonality correction
Gantry Modes• Current Synchronization• Position Synchronization
Gantry Configuration• 2 Motors, 2 Encoders• 2 Motors, 1 Encoder• 1 Motor, 1 Encoder
54 www.aerotech.com
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AdvancedControl: FrictionCompensation• Reduced settle time• Reduced error at direction
reversals
55World Headquarters, Aerotech Inc., U.S.A. 412-963-7470 • United Kingdom +44-118-9409400 • Germany +49-911-9679370 • Japan +81-47-489-1741 • Hong Kong +852-3793-3488 • Aerotech Taiwan +886-02-8502-6651 • Aerotech France +33-238970830
Friction Compensation Results
Advanced Friction Model
High speed, high accelerations and minimal positionerror achieved with feedforward additive force
Velocity (mm/sec)
Without Friction CompensationWith Friction FeedforwardCompensation
Direction Reversal
Measured DataEstimated Data
Cur
rent
(A
mps
)Po
sitio
n
Time
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56 www.aerotech.com
Reduce Vibration at the Work PointAdvancedControl:CommandShaping• Increase throughput• Faster settle time at the work point• No additional sensors required• Reduced vibration in point-to-point
moves• Easy tuning
Position error at work point to 30 mm step move
Applications• Pick and Place Machines• Semiconductor Inspection• Genome Sequencing
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57World Headquarters, Aerotech Inc., U.S.A. 412-963-7470 • United Kingdom +44-118-9409400 • Germany +49-911-9679370 • Japan +81-47-489-1741 • Hong Kong +852-3793-3488 • Aerotech Taiwan +886-02-8502-6651 • Aerotech France +33-238970830
AdvancedControl:PositionSynchronizedOutput (PSO)• Increase throughput• Higher accuracy• 1-, 2- or 3-axis PSO• Configurable command pulse train
• Use to Trigger• Laser firing• Camera capture• Data acquisition• Nondestructive test triggering
High Accuracy Firing Based onActual Calibrated Encoder Counts
Fixed Distance Firing• Single- or multiple-pulse output as a function
of up to 3 axes' position feedback• Minimizes heat-affected zone in welding,
cutting and drilling• Outstanding for stent manufacturing, hermetic
welding and drilling holes in turbine blades
Array-Based Firing• PSO fire points are defined in
an array based on calibrated position • Pulse train specified with absolute or
incremental positions• Variable pulse width• Specify pulse lead, pulse and pulse tail for
precise energy delivery
Windowing• Output pulses are constrained inside a user-
defined window with the first pulse relativeto the edge of the window
• Excellent when the processing of a partrequires the axes to move beyond the partfor settling or direction reversal inapplications such as flat-panelmanufacturing or fuel-injector drilling
PositionUpper LimitLower Limit
Window Output
Consistentspacing of
pulsesregardless of
velocity throughthe contour
User Specified Pulse Train Single Pulse Output
User Specified Pulse Train
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AdvancedControl:LaserMarkingNmark® CLS(Closed-Loop Scanner)
• Expand scanner field-of-viewwithout sacrificing effective pixelresolution
• Mark long vectors with onecontinuous pass
• Draw large-scale graphicswithout stitching multipleexposures
• Mark on a tube or otherirregularly shaped object withoutmanually repositioning
58 www.aerotech.com
Directly Synchronize Scanheadand Servo Motion for UltimateFlexibility in Marking Applications
Dynamic field-of-viewmovement allowsmarking of non-repetitive patterns overlarge areas, greatlyexpanding the scanneroperating envelope
Continuous marking oflong objects throughcombined servo andscanner motioneliminates line breaksthat can occur whenstitching togetheradjacent markingfields
• Single programming environment for both scannerand servo axes minimizes application complexity
• Eliminate angular errors• Scanner programmed with standard RS-274 G code• Laser firing based on real-time scanner position
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Mechanical Specifications AGV-10 AGV-14 AGV-20 AGV-14HP AGV-20HP
Beam Aperture 10 mm 14 mm 20 mm 14 mm 20 mm
Resolution 12 μrad 0.007 μrad
Marking Speed 3 m/s 2.5 m/s 1.5 m/s 2.5 m/s 1.5 m/s
Positioning Speed 12 m/s 9.5 m/s 4.5 m/s 9.5 m/s 4.5 m/s
Writing Speed 900 cps 700 cps 400 cps 700 cps 400 cps
Positioning Resolution 2 μm 1.1 nm
Positioning Repeatability 2.4 μm 2 μm 2 μm 0.32 μm
Positioning Accuracy
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60 www.aerotech.com
AdvancedControl:Cross-AxisFeedforward• Reduce position error on an axis
due to acceleration of another axis
Reduce cross-axis positionerror during acceleration
Position Error in Z-Axis Resulting from 1 mm Step in Y-Axis
Time (s)
Z-A
xis
Erro
r (μ
m)
Without cross-axisfeedforward
With cross-axisfeedforward
15x reduction inpeak error
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61World Headquarters, Aerotech Inc., U.S.A. 412-963-7470 • United Kingdom +44-118-9409400 • Germany +49-911-9679370 • Japan +81-47-489-1741 • Hong Kong +852-3793-3488 • Aerotech Taiwan +886-02-8502-6651 • Aerotech France +33-238970830
Fieldbus I/Owith HilscherNetX technology
Fieldbus communication protocols provide extensive options forcommunicating with PLCs and other components in your system.Aerotech's motion networking architectures are truly plug-and-play,making setup quick and easy.
Corporate networking protocolsallow remote control andmonitoring of your motion system.
Fieldbus and Networking Aerotech controllers support a multitude of industry-standard communication protocols to facilitateeasy component networking, device connectivity and superior motion system performance.
NetworkingType Plant Fieldbus Motion Drive I/O
ProtocolEthernetTCP/IP
USB RS-232 RS-485 OPC* EtherCAT EtherNet/IP™ DeviceNet™* CANopen* PROFIBUS Modbus® TCP FireWire® Aeronet Analog Digital
A3200
Ensemble
Soloist
SummaryAerotech controllers connect seamlessly to your existing corporate network or PC via these standard protocols.
Aerotech controllers support a variety of fieldbus communication protocols to fit your application.
Aerotech controllersuse state-of-the-art
communicationstandards for motion
networkcommunication to
ensure a robust, high-performance system.
Aerotech drivesinclude a standardcomplement of on-board analog anddigital I/O, with an
option for anexpanded I/O board.
*Coming Soon
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62 www.aerotech.com
SensorFusion• Data acquisition precisely
integrated with motion control • Sensor I/O easily aligned with
encoder position • Data recording and playback • Combine sensor inputs in real time • 5 MHz collection rates • One easy-to-use software
interface • No additional software required • Desktop, rack mount and panel-
mount options
As an integrated member of the A3200motion controller family, Sensor Fusionallows you to collect position and sensordata at precisely the same time. Allresults can be retrieved through oneeasy-to-use software interface exposedthrough .NET, C, LabVIEW® orAeroBasic™. This tight integration cutsdown on development time andeliminates a large amount of overheadin the software required to bring theentire machine to market. Available indesktop, rack mount and panel-mountversions.
Sensor Fusion coupled with PSO and the DigitalScope are Aerotech's solution for all of your dataacquisition needs. The Sensor Fusion can have upto four of the following card options:
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63World Headquarters, Aerotech Inc., U.S.A. 412-963-7470 • United Kingdom +44-118-9409400 • Germany +49-911-9679370 • Japan +81-47-489-1741 • Hong Kong +852-3793-3488 • Aerotech Taiwan +886-02-8502-6651 • Aerotech France +33-238970830
• Analog Input• Analog Output
• Digital Input• Digital Output
• Encoder Input• PSO Output
Analog Input Digital InputSF-AI-01SF-AI-02• 16 analog inputs
• Up to 400 kHz collection
• 18-bit resolution
• Selectable input range
SF-AO-03SF-AO-04• 4 or 8 outputs
• 750 kHz playback
• 20-bit resolution
• 5 V, 10 V or externalreference voltage
SF-AO-01SF-AO-02• 8 or 16 outputs
• 500 kHz playback
• 16-bit resolution
• 5 V, 10 V or externalreference voltage
SF-DI-01• 32 digital inputs
• 5 MHz collection rate
• 5 V or 24 V
• Active high or active low
SF-DO-01SF-DO-02• 32 digital outputs
• 5 MHz playback
• 32 mA at 5 V
• High power option: 325 mA at 5-24 V
SF-ENC-01• 4 encoder inputs (TTL)
• 1 PSO outputs
• 1.0 MHz collection
Encoder Input and PSO Output
Digital OutputAnalog Output
Analog Output
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ControllerComparisonChartUnsure about which controller isright for your application?Consult the chart to see whichcontroller fits your needs.
64 www.aerotech.com
Multi-Axis
Architecture
Number of Tasks
Velocity Profiling
CNC Functionality/RS-274
Point-to-Point Motion
Cutter Compensation
Acceleration Limiting/Look-Ahead
Gantry Mode
Multi-Block Look-Ahead
Velocity Blending
A3200Up to 10 axes coordinated Single axis
PC-based softwarecontroller Stand-alone Stand-alone
32
Ensemble
4
Soloist
4
Retrace (Block by Block)
Coordinated Motion
Analog Power Control
Electronic Gearing
Electronic Cam Profiling
Arbitrary Path Generation
Jog and Offset, Jog and Return
Axis Calibration
Servo, Stepper or DC Motor Controller
Sinusoidal Commutation
Dual Loop Control
PLC (IEC 61131-3)
Expanded IO Available
3D Error Mapping
Encoder Tuning
Basic FunctionsUp to 32 axes coordinated
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65World Headquarters, Aerotech Inc., U.S.A. 412-963-7470 • United Kingdom +44-118-9409400 • Germany +49-911-9679370 • Japan +81-47-489-1741 • Hong Kong +852-3793-3488 • Aerotech Taiwan +886-02-8502-6651 • Aerotech France +33-238970830
Machine Retrofit Hardware Available
Kinematics
Coordinate Transformations
Galvo Integration
Seven Segment Acceleration Profile
Slice Move
Corner Rounding
With Plug-In
With Plug-In
.NET, AeroBasic™
Fast Position Capture
High-Speed Registration
On the Fly End-Point Modification
Orthogonality Correction
Parts Rotation
Intra-Block Retrace
Iterative Learning Control
PSO
Harmonic Cancellation
Direction Gain Scheduling
Inertial Damping
Friction Compensation
Linear Drive Amplifiers
Use the Best Controllerfor Your Application
Ensemble Soloist
Advanced Diagnostics and Tuning
Auto Focus
MATLAB®
Loop Transmission
Yes, up to 3 axes Yes, up to 3 axes Yes
Advanced FunctionsIDE
A3200
-
66 www.aerotech.com
AerotechElectricalValue• Wired and tested consoles• Wired panels and 19-inch racks• Integrated subsystem with PC,
controls, drives, cables, powersupply or transformer, linefiltering, PLC motion, I/O and customer I/O
• CE/UL standards• Comply with NFPA79 wiring
standard
Nsys CompleteConsoles
Complete consoles are available thatintegrate all of the electronics for yoursystem, including the controller, drivesand/or drive racks, I/O and monitor.
Circuit Breakers Door Interlock
PLC Logic I/O Using WAGO Customer Specific I/O
Power Supply
-
AerotechMachineSafetyStandards
67World Headquarters, Aerotech Inc., U.S.A. 412-963-7470 • United Kingdom +44-118-9409400 • Germany +49-911-9679370 • Japan +81-47-489-1741 • Hong Kong +852-3793-3488 • Aerotech Taiwan +886-02-8502-6651 • Aerotech France +33-238970830
Safety Level
Category B
Category 1
Category 2
Category 3
Category 4
FaultDetection
None
None
Low
Medium
High
Loss of SafetyFunctionProbability
Very High
Very High
High
Medium
Low
Single FaultCovered
No
No
No
Yes
Yes
Double FaultCovered
No
No
No
No
Yes
Input ESTOP Signal
No specific design
Simple mushroomswitch
Simple mushroomswitch
Dual circuit mushroomwith fault detection
Dual circuit mushroomwith independent faultdetection
Supply Power to Drive
No specific design
One relay
One positive guidedrelay with auxiliarycontact for checking
Two positive guidedrelays with cross checking
Two positive guidedrelays with cross checking
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68
Hardware OptionsMP
1 1 1 11 1 to 8 1 to 8 2 or 4 2 or 4 1 to 123
10 A
10-80 VDC(Output)
1-AI 6-DI/4-DO1-AI/1-AO
8-DI/8-DO1-AI/1-AO
16-bit differential AI16-bit single-ended AO
Npaq: Four 16-bit differential AITwo 16-bit single-ended AONpaq MR: Same as ML or
MP per axis
All units capable of sinusoidal commutation, dual-loop control and drive brushless, brush, or stepper motor
16-DI/16-DO1-AI/1-AO
16-DI/16-DO1-AI/1-AO
16-DI/16-DO4-AI/4-AO
16-DI/16-DO4-AI/4-AO
6-DI/4-DO1-AI/1-AO
6-DI/4-DO1-AI/1-AO
11-DI/8-DO4-AI/2-AO
Via OptionalEthernet Port
16 Assignable
IO
6-DI/4-DO1-AI/1-AO
10-320 VDC 10-320 VDC ±40-80 VDC±40 VDC
10 A N/A
N/A N/A N/A
N/A
N/AN/A
N/A N/A
N/A N/A N/A
N/A N/AN/A
N/A N/A
N/A
N/A
N/A N/ANpaq: 10-30 ANpaq MR: 10 A
Npaq: 10-320 VDCNpaq MR: 10-80 VDC
Multiple ConfigurationsAvailable
Multiple ConfigurationsAvailable
1-AI per axis
Multiple Configurations Available
Epaq: 24-90 VDC; ±10-40 VDC Epaq MR: 10-80 VDC
Ensemble LAB: ±24 VDC
Epaq/Epaq MR: 10 AEpaq: 10 A
Ensemble LAB: 5 A10-30 A 10-150 A 10-20 A
PWMPWM PWM LinearLinear Three-Phase±10 VClock andDirection
Clock andDirection N/A
N/A
N/A
N/A
N/A
PWM and Linear PWM and Linear
A3200Drives
EnsembleControls
SoloistControls
Output Type
Axes
Peak OutputCurrent
DC BusVoltage
StandardI/O
OptionalI/O
IncrementalEncoder
I/OSpec
AbsoluteEncoder
Resolver/Inductosyn
CapacitiveProbesLaser
Interferometer
CP HPe HLe MLCL Integrated Drive Racks Nservo Nstep ConsoleNmark™
1
16-DI/16-DO1-AI/1-AO
6-DI/4-DO1-AI/1-AO
±40 VDC
10 A
Linear
12-bit differential AI
16-bit single-ended AO
Two 16-bitdifferential AI
Two 16-bitsingle-ended AO
Epaq or Epaq MR:Same as ML or MP
per axis
Npaq® or Npaq MR drive chassis
Epaq, Epaq MR or Ensemble LABdrive chassis and motion controller
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69World Headquarters, Aerotech Inc., U.S.A. 412-963-7470 • United Kingdom +44-118-9409400 • Germany +49-911-9679370 • Japan +81-47-489-1741 • Hong Kong +852-3793-3488 • Aerotech Taiwan +886-02-8502-6651 • Aerotech France +33-238970830
Aerotech Drive Solutions
The BA series amplifiers are Aerotech's stand-alone PWM drive forthree-phase AC brushless and single-phase DC brush motors.
BL series amplifiers are highly reliable linear brushless servo amplifiers.
BA PWM Amplifiers
• Wide output power range from 10 A peak to 100 A peak at 320 VDC• No transformer required; direct connection to AC line• Capable of running brushless or single-phase DC brush motors• Velocity, torque and dual-phase mode input command• Accepts both encoder or tachometer feedback for velocity control• Can be externally commutated• UL, CE and CSA approval
BL Linear Amplifier
• Non-switching, high-performance linear operation for ultra-smooth controlof brushless motors
• Totally modular design accepts 110 VAC or 220 VAC input power• Ideal for air-bearing systems and noise-sensitive applications
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Torque
AerotechServomotors • Ironless/cogless design for
superior motion• Iron-core motors for high
force output• Frameless torque motors for
custom machines• Ultra-precision positioning• Low heat generation• Vacuum compatible options• NEMA 17, 23, 34, 42 and IEC 142
70 www.aerotech.com
Rotary Motors
Full line of DC brush, brushless, servo and stepper motors to fit almost any situation.
Brushless motors feature neodymium iron boron magnetsfor maximum torque and acceleration in a small package.
Type:Continuous Torque:
Peak Torque:Rated Speed:
Brushless0.16 - 31.6 N-m0.48 - 94.9 N-m2400 - 4000 rpm
TorqueType:
Continuous Torque:Peak Torque:Rated Speed:
Brushless, Slotless0.33 - 2.86 N-m1.31 - 11.43 N-m2000 - 4000 rpm
TorqueType:
Continuous Torque:Peak Torque:Rated Speed:
DC Brush0.25 - 1.48 N-m1.84 - 7.1 N-m3000 - 6000 rpm
TorqueType:
Continuous Torque:Peak Torque:Rated Speed:
Stepper0.3 - 7.4 N-m------
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71World Headquarters, Aerotech Inc., U.S.A. 412-963-7470 • United Kingdom +44-118-9409400 • Germany +49-911-9679370 • Japan +81-47-489-1741 • Hong Kong +852-3793-3488 • Aerotech Taiwan +886-02-8502-6651 • Aerotech France +33-238970830
Brushless Linear Servomotors —Flat and U-Channel
FramelessRotary Motors
Aerotech's proprietary coil windingtechnology produces the highest forceto volume ratios available.
Direct drive, noncontacting forcer coileliminates backlash, windup and wearfor a maintenance-free system.
Linear servomotors are ideal for:• Robotics• Packaging• Actuators• Tables/Stages• Assembly
TorqueType:
Continuous Torque:Peak Torque:Rated Speed:
Frameless0.20 - 29.09 N-m0.82 - 116.37 N-m200 - 8000 rpm
ForceType:
Continuous Force:Peak Force:
Flat19 - 697 N75 - 1507 N
ForceType:
Continuous Force:Peak Force:
U Channel18.3 - 1063 N125 - 4252 N
• Fiber Optics/PhotonicsAlignment and Positioning
• Machine Tools• Semiconductor Equipment• Electronic Manufacturing
Five frameless designs for easyintegration into OEM machines.
Slotless stator and high-pole-count rotor provide zerocogging for exceptionalvelocity control.
Advanced magnetic field synthesis and analysisyields highest motor output power per unit volume
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72 www.aerotech.com
AvailableAccessories:Maple Operator InterfaceJoystickHandwheel/PendantTransformers
Power SuppliesCablesAutomation ServerMXH Multiplier Boxes
Line FiltersPanel PC
Accessories
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Markets andIndustriesAerotech controls and componentshave become the preferred solutionfor a variety of applications in ahost of industries around the world.
Laser ProcessingSemiconductor ProcessingMilitary and AerospaceElectronics ManufacturingMedical Device ManufacturingTest and InspectionMachine ToolsAutomotivePackagingUniversityIndustrial R&DPhotovoltaic Manufacturing
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AerotechCustomerApplications
A3200• Stencil Cutting• Wire Bonding• Die Bonding• Optics Polishing• Stent Manufacturing• e-Beam Welding• EDM• Drilling and Milling
• Grinding and Polishing• Waterjet Cutting• Fuel Injector Drilling• Fuel Cell Manufacturing• Crystallography• Target Tracking• Beam Steering• Pipe Thread Measurement
A3200 or Ensemble• Dispensing (Printed Electronics,
Material Dispensing)• PCB Assembly (Pick and Place of
SMT, Through-Hole)• VIA Drilling• Wafer Scribing and Singulation
(Dicing)• Die Bonding• Resistor Trimming• AOI/X-Ray Inspection• Chip Testing• Chip Packaging
• Crystallography• Flat Panel• Semiconductor Testing• Semiconductor Manufacturing• Photovoltaic Cell Manufacturing• DNA Analysis• Image Duplication• Holographic Writing• Sensor Testing• Sensor Manufacturing
Ensemble• Packaging Machines (Multi-Axis
Applications)• Web Applications• Printing Applications• Rollover Unit Testing• IMU Testing• ECM• Marking• Vertical Form, Fill, and Seal
Soloist• EDM & ECM• Packaging Machines (Case Erectors,
Labeling Machines, Augers)• Printing• Gyro Testing• Accelerometer Testing• Optical Polishing (Spindle Axis)• Beam Steering
Labeling • Web Applications • Case Erectors •
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75World Headquarters, Aerotech Inc., U.S.A. 412-963-7470 • United Kingdom +44-118-9409400 • Germany +49-911-9679370 • Japan +81-47-489-1741 • Hong Kong +852-3793-3488 • Aerotech Taiwan +886-02-8502-6651 • Aerotech France +33-238970830
Stent and MedicalDevice ManufacturingAerotech's experience in market-specific solutionsprovides an edge in processes involving photonics,semiconductor processing, medical devicemanufacturing and laser processing. With a number ofspecially developed motion platforms for theseindustries, Aerotech provides a one-stop-shop for yourmotion requirements.
• A3200
• A3200• Ensemble
Aerotech's highly successful VascuLathe® andLaserTurn® platforms deliver maximumproductivity in a compact, easy to maintainpackage with the lowest cost of ownership inthe industry. With the A3200's PSOfunctionality, the throughput possible with theLaserTurn® and VascuLathe® series isunmatched.
Laser Cutting • Welding • Wafer Dicing • Solar Panel Scribing • Fuel Injector Drilling • Turbine Blade Inspection
Solar Panel ScribingExtensive application experience and abroad array of motion products makeAerotech the perfect partner for yourphotovoltaic (solar cell) manufacturing ortesting platform. Our worldwide operationhas engineered and manufactured amultitude of motion platforms for solar cellmanufacturing and inspection. Theseplatforms range from small format systemsfor R&D to full-size production panelprocessing systems.
Controllers to Use:
Controllers to Use:
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76 www.aerotech.com
PackagingLine following applications including:• Labeling, cut-to-length, fly cutting, lane diversion,
rotary knife and many others.Basic features for line following:• Auxiliary encoder input for measuring line speed• High-speed registration for measuring line position• The relationship between line speed/position can be
an arbitrary function or simply 1-to-1
Fuel Cell Manufacturing • 3D Laser Processing • MRI Machines • Lab Automation • Target Tracking • Optical Testing •
Controllers to Use:• Soloist• Ensemble• A3200
High Accuracy, Multi-AxisInspection SystemsThe A3200 controller is uniquely suited to complexinspection applications like turbine blade inspectionthat requires 5 axes or more of coordinated motionintegrated with a sensor or camera.
PSOTrigger
Controllers to Use:• A3200 with linear drives
Measurement System
Vision
Ultrasonic
Data acquisition
Other sensorHigh-speed position capturefrom sensor orhost system
Real-timePVT inputfrom host
Ethernet
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77World Headquarters, Aerotech Inc., U.S.A. 412-963-7470 • United Kingdom +44-118-9409400 • Germany +49-911-9679370 • Japan +81-47-489-1741 • Hong Kong +852-3793-3488 • Aerotech Taiwan +886-02-8502-6651 • Aerotech France +33-238970830
Gyro Testing •Reticle Inspection • Lithography • Wafer Defect Detection • Thin Film Measurement • Pick and Place
• Directing optics, lasers or antennas• LOS target tracking• Precision pointing
Fuel Cell ManufacturingOperations
Optical Mounts andGimbals
• Laser machining the membranes (also referred to as MEAs)
• Welding the plates/membranes together• Stacking the membranes into a cell• Inspection of the MEAs, plates and cells
Controllers to Use:• A3200
• Ensemble
Controllers to Use:• A3200
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Controls Timeline
With 40 years in the business of designingand building motion systems, Aerotechhas the experience and knowledge tounderstand the challenges and solutionsof industrial and laboratory processes.
78 www.aerotech.com
UNIDEX®
UNIDEX® 1
UNIDEX® 12
Model 10
NC300
UNID
SMART I
199019801970
UNID
NC200
UNIDEX® 3
UNIDEX® 16
UNIDEX® 11
Model 20
UNIDEX®
UNIDEX® 2
UNIDEX® 4
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79World Headquarters, Aerotech Inc., U.S.A. 412-963-7470 • United Kingdom +44-118-9409400 • Germany +49-911-9679370 • Japan +81-47-489-1741 • Hong Kong +852-3793-3488 • Aerotech Taiwan +886-02-8502-6651 • Aerotech France +33-238970830
Stand-Alone
UNIDEX® 511
UNIDEX® 100
UNIDEX® 500
UNIDEX® 400
EX® 31
Aerotech has manufactured advanced motion controllers since1970. From the industry workhorse PCI cards to state-of-the-artsoftware-based control coupled with intelligent networked drives,the science of motion control has been our business for decades.
BAI
UNIDEX® 600
20102000
EX® 21
® 14
®
®
PC-BasedIntegrated Automation PLC + Motion = MotionPAC
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WorldwideTrainingandSupportAerotech offerscomprehensiveworldwide trainingand customer serviceat customer facilitiesor at one of ourAerotech trainingcenters.
80 www.aerotech.com
Training Program:• Standard and customized courses• Hands-on training with Aerotech controllers• Interactive training with experienced instructors• Comfortable, spacious facilities• Online training modules• Online FAQs• At customer site or at Aerotech
Installation and Startup(Commissioning)Aerotech offers startup and commissioning services to minimize startuptimes, reduce costs and accelerate time-to-production. By combiningour product knowledge with your process and application expertise,new systems and applications can be completed faster and at areduced overall cost.
Engineering SupportAerotech provides complete engineering support for our products,including onsite support and maintenance, and remote support viaphone, fax, website and/or WebEx® software. As a manufacturerstaffed by engineers, we understand the unacceptability of downtime.
WebEx®Aerotech can remotely support your startup, commissioning anddebugging of systems over the internet.
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81World Headquarters, Aerotech Inc., U.S.A. 412-963-7470 • United Kingdom +44-118-9409400 • Germany +49-911-9679370 • Japan +81-47-489-1741 • Hong Kong +852-3793-3488 • Aerotech Taiwan +886-02-8502-6651 • Aerotech France +33-238970830
Aerotech Ltd (United Kingdom)
Aerotech GmbH (Germany)
Aerotech KK (Japan)
Aerotech Inc (U.S.A.)
Aerotech isan ISO 9001RegisteredCompanySince 1995, Aerotech’s quality system has been certified tothe ISO 9001 standard. The ISO 9001 standardencompasses the Aerotech organization throughmanufacturing.As part of our commitment to the ISO standard, we formallysurvey our customers on a monthly basis which providesvaluable feedback to continually improve our products andprocesses.
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Aerotech at a Glance
High-VolumeManufacturing
Over 100,000 axesinstalled worldwide
Worldwidestartup serviceand on-sitetraining
Fully equippedon-site trainingfacilities
WorldwideService and
Support
ADRT rotarystages
TechnicallySuperior
Components
ALS1000 linearmotor stage
Highestperformancebrushlesslinear androtary motors
Award-winning Automation 32001-32 axis motion, vision, PLC, robotics
and I/O platform
A3200 Ensemble®Soloist®
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Corporate Headquarters • Pittsburgh, PA • USA Aerotech UK Aerotech Germany Aerotech Japan Aerotech China
High PerformanceSub-Assemblies
XYAB subsystemfor high dynamicaccuracypositioning inlaser drilling andmicromachiningapplications
LaserTurn® 5high-speedcylindricallaser cuttingsystem
Highest throughput linear motorCartesian gantry systems
Best-in-ClassSubsystems
Highly integratedmotion subsystemswith machine frame,display andpackagedelectronics
Custom-engineered,vacuum andcleanroomcompatible systems
Production-proven, large format air-bearingsystems for flatpanel andsemiconductorapplications
ComprehensiveTechnical Support
Services
Custom softwareapplication support
Advancedanalyticaltechniques foroptimization ofsystem geometry
3D models tofacilitate fasterand moreaccurate systemlayout
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★ - Aerotech Headquarters ● - Direct Field Sales Office▲ - Aerotech Subsidiary ■ - Representative
CA0213B
Aerotech Worldwide
www.aerotech.com