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INERCO 2011 DEMONSTRATION AND OPTMIZATION OF THE BIOMASS GASIFICATION TECHNOLOGY FOR ELECTRICITY POWER GENERATION (DOTGe PROJECT) Luis Cañadas Executive Director of Engineering and Operations 63rd IEA-FBC Meeting Ponferrada, Spain, 29-30 November

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Page 1: DEMONSTRATION AND OPTMIZATION OF THE BIOMASS … · 2017-02-21 · Indirect biomass co-combustion Bio-fuel production DOTGe PROJECT. Future R&D lines. Title: Sin título de diapositiva

INERCO 2011

DEMONSTRATION AND OPTMIZATION OF THE BIOMASS GASIFICATION TECHNOLOGY FOR

ELECTRICITY POWER GENERATION(DOTGe PROJECT)

Luis CañadasExecutive Director of

Engineering and Operations

63rd IEA-FBC MeetingPonferrada, Spain, 29-30 November

Page 2: DEMONSTRATION AND OPTMIZATION OF THE BIOMASS … · 2017-02-21 · Indirect biomass co-combustion Bio-fuel production DOTGe PROJECT. Future R&D lines. Title: Sin título de diapositiva

INERCO 2011

Project Scope and Objectives

Current status

Future actions

Future R&D lines

Contents

Page 3: DEMONSTRATION AND OPTMIZATION OF THE BIOMASS … · 2017-02-21 · Indirect biomass co-combustion Bio-fuel production DOTGe PROJECT. Future R&D lines. Title: Sin título de diapositiva

INERCO 2011

DOTGe PROJECT

Scope and objectives

AIMS: Economical and Environmental Optimization of Biomass Gasification Technology for Electricity Power Generation and Demonstration

Optimization of the Biomass Feeding System for low density and heterogeneous Biomass

Evaluation of Oxy-gasification (Gasification using Mixed O2 – CO2 Gases as Fluidization Agent)

Evaluation of indirect Biomass Co-Combustion

Evaluation of Gasification with O2 and / or steam.

Page 4: DEMONSTRATION AND OPTMIZATION OF THE BIOMASS … · 2017-02-21 · Indirect biomass co-combustion Bio-fuel production DOTGe PROJECT. Future R&D lines. Title: Sin título de diapositiva

INERCO 2011

PROJECT BUDGET: > 7,250,000 €

PARTNERS: INERCO: Leader, engineering and studies

CIUDEN: Construction and plant tests at Es.CO2 Technology Development Centre

CIEMAT: Construction and plant tests at Soria Experimental Facility

DOTGe PROJECT

Scope and objectives

Page 5: DEMONSTRATION AND OPTMIZATION OF THE BIOMASS … · 2017-02-21 · Indirect biomass co-combustion Bio-fuel production DOTGe PROJECT. Future R&D lines. Title: Sin título de diapositiva

INERCO 2011

Project partially funded by the Government of Spain

DOTGe PROJECT

Scope and objectives

Page 6: DEMONSTRATION AND OPTMIZATION OF THE BIOMASS … · 2017-02-21 · Indirect biomass co-combustion Bio-fuel production DOTGe PROJECT. Future R&D lines. Title: Sin título de diapositiva

INERCO 2011

Phase 1 Phase 2 Phase 3

Gasification Sections Engineering

Gasification Sections Construction

Gasification tests

Generation System Engineering

Generation System Construction

Complete Plant tests

Technical studies(oxy-gasification and others)

PLANNING:

DOTGe PROJECT

Scope and objectives

Page 7: DEMONSTRATION AND OPTMIZATION OF THE BIOMASS … · 2017-02-21 · Indirect biomass co-combustion Bio-fuel production DOTGe PROJECT. Future R&D lines. Title: Sin título de diapositiva

INERCO 2011

Actions already covered: Phase 1

1. Engineering and procurement of gasification sections

2. Construction and assembly of gasification sections

CIUDEN’s ES.CO2

CIEMAT’s Facility

3. Technical studies about oxy-gasification

DOTGe PROJECT

Current Status

Page 8: DEMONSTRATION AND OPTMIZATION OF THE BIOMASS … · 2017-02-21 · Indirect biomass co-combustion Bio-fuel production DOTGe PROJECT. Future R&D lines. Title: Sin título de diapositiva

INERCO 2011

1A. Engineering of gasification sections:

Conceptual engineering

Basic / Detailed engineering

Process

Mechanical and civil works

Piping

Electrical and instrumentation

DOTGe PROJECT

Current Status

Page 9: DEMONSTRATION AND OPTMIZATION OF THE BIOMASS … · 2017-02-21 · Indirect biomass co-combustion Bio-fuel production DOTGe PROJECT. Future R&D lines. Title: Sin título de diapositiva

INERCO 2011

1B. Procurement of gasification sections:

Gasifier and cyclones

Start up chamber

Biomass feeding system

Ash removal system

Flare

Electrical equipment and instrumentation

Equipment assembly

DOTGe PROJECT

Current Status

Page 10: DEMONSTRATION AND OPTMIZATION OF THE BIOMASS … · 2017-02-21 · Indirect biomass co-combustion Bio-fuel production DOTGe PROJECT. Future R&D lines. Title: Sin título de diapositiva

INERCO 2011

Es.CO2 Gasification Section Technical Specifications

Gasification technology Bubbling fluidized bedCapacity 3 MWthFluidization agent AirOperating pressure/Temperature 0,3 barg / 800 ºCBiomass treatment capacity 15 t/dayOccupied area 100 m2

Efficiency (cold gas basis) 75 %

DOTGe PROJECT

Current Status

Page 11: DEMONSTRATION AND OPTMIZATION OF THE BIOMASS … · 2017-02-21 · Indirect biomass co-combustion Bio-fuel production DOTGe PROJECT. Future R&D lines. Title: Sin título de diapositiva

INERCO 2011

DOTGe PROJECT

Current Status

CIEMAT’s Gasification Section Technical Specifications

Gasification technology Circulating fluidized bedCapacity 0.5 MWthFluidization agents Air, steam, O2 , CO2

Operating pressure/Temperature Atmospheric / 800 ºCBiomass treatment capacity 150 kg/hOccupied area 150 m2

Efficiency (cold gas basis) 70 %

Page 12: DEMONSTRATION AND OPTMIZATION OF THE BIOMASS … · 2017-02-21 · Indirect biomass co-combustion Bio-fuel production DOTGe PROJECT. Future R&D lines. Title: Sin título de diapositiva

INERCO 2011

Es.CO2 Construction and assembly (1/4)

Gasifier

DOTGe PROJECT

Current Status

Page 13: DEMONSTRATION AND OPTMIZATION OF THE BIOMASS … · 2017-02-21 · Indirect biomass co-combustion Bio-fuel production DOTGe PROJECT. Future R&D lines. Title: Sin título de diapositiva

INERCO 2011

DOTGe PROJECT

Current Status

Es.CO2 Construction and assembly (2/4)

Page 14: DEMONSTRATION AND OPTMIZATION OF THE BIOMASS … · 2017-02-21 · Indirect biomass co-combustion Bio-fuel production DOTGe PROJECT. Future R&D lines. Title: Sin título de diapositiva

INERCO 2011

DOTGe PROJECT

Current Status

Es.CO2 Construction and assembly (3/4)

Page 15: DEMONSTRATION AND OPTMIZATION OF THE BIOMASS … · 2017-02-21 · Indirect biomass co-combustion Bio-fuel production DOTGe PROJECT. Future R&D lines. Title: Sin título de diapositiva

INERCO 2011

DOTGe PROJECT

Current Status

Es.CO2 Construction and assembly (4/4)

Page 16: DEMONSTRATION AND OPTMIZATION OF THE BIOMASS … · 2017-02-21 · Indirect biomass co-combustion Bio-fuel production DOTGe PROJECT. Future R&D lines. Title: Sin título de diapositiva

INERCO 2011

DOTGe PROJECT

Current Status

CIEMAT Gasification Section

Page 17: DEMONSTRATION AND OPTMIZATION OF THE BIOMASS … · 2017-02-21 · Indirect biomass co-combustion Bio-fuel production DOTGe PROJECT. Future R&D lines. Title: Sin título de diapositiva

INERCO 2011

DOTGe PROJECT

Current Status

CIEMAT Gasification Section

Delivery System for O2 , CO2 and H2 O as gasification agents

Page 18: DEMONSTRATION AND OPTMIZATION OF THE BIOMASS … · 2017-02-21 · Indirect biomass co-combustion Bio-fuel production DOTGe PROJECT. Future R&D lines. Title: Sin título de diapositiva

INERCO 2011

Technical studies about oxy-gasification:

Gasification using recirculation gases from an oxy-combustion

boiler and oxygen as fluidization agent

Preliminary Results:

Product gas (%v) CO H2 CH4 CO2 N2 H2 0 Others

With Air 17 13.7 4 12.6 42.9 9.5 0.3

Oxy- gasification 36.5 20.9 5.2 21.9 1.9 13.3 0.3

DOTGe PROJECT

Current Status

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INERCO 2011

Air Gasification tests (BFC and CFB)

Construction and assembly of gas cleaning and generation

system at Es.CO2 Plant

Testing of the Es.CO2 complete Plant

Study of indirect biomass co-combustion

Adaptation of the pilot CFB gasifier to oxy-combustion

DOTGe PROJECT

Future actions

Page 20: DEMONSTRATION AND OPTMIZATION OF THE BIOMASS … · 2017-02-21 · Indirect biomass co-combustion Bio-fuel production DOTGe PROJECT. Future R&D lines. Title: Sin título de diapositiva

INERCO 2011

Energetic integration of CIUDEN Es.CO2

gasification plant

Oxy-gasification

Indirect biomass co-combustion

Bio-fuel production

DOTGe PROJECT

Future R&D lines