design and development company - jhv · design and development company automation ing. jan...

Design and development company

Automation

Ing. Jan Václavovič +420 777 770 970 [email protected],www.jhv.cz

Phone: + 420 466 614 164 + 420 464 625 901

JHV - ENGINEERING s.r.o. S. K. Neumanna 2793 530 02 Pardubice, Czech Republic


Introduction

Ing. Jan Václavovič +420 777 770 970 [email protected], www.jhv.cz

Phone: + 420 466 614 164 + 420 464 625 901


• From workplace to fully automated production line

• All machines and production lines are according EU – CE certificates

• Software solutions and documentation

• Manufacturing, warranty service

• Risk assessment and required certificates

Complete service in automation

•Feeding Machines

•Parts Conveyers

•Manipulators

•Pallet systems

•Transport Jigs

•Parts detection

•Orientation

• Measuring

•OCR, DMX codes

•Identification

•Screwing Machines

•Stamping Machines

•Bending Machines

•Welding Machines

•Gluing Machines

•Automotive Industry

•Health Industry

•Consumer Industry

•Heavy Industry

Production lines

Parts manipulation

Camera systems

Control systems

Technological operations

•Switchboards

•PLC visualization

•Software solutions

•Documentation


Production lines


Phone: + 420 466 614 164 + 420 464 625 901


Automotive industry

• Assembly lines in fully automated production

• Cutting – edge products

• Variability of automation level

Production line – TPCA Handilg with sheetmetal parts before welding

Production line – VW Assembling of the rear car axle (Tuareg, Caddy), camera identification, automatic screwing, testing


Production lines


Phone: + 420 466 614 164 + 420 464 625 901


Health and food Industry

• Production lines with strong cleanliness requirements

• High - tech technology, ultrasonic welding

• Usage of certified materials

Production line – ARROW Assembling of safety syringe

Testing line – BEZNOSKA Knee joint load simulator, testing of the knee prosthesis, lifecycle (10 years), motion in 6 DOF, cam operated


Production lines


Phone: + 420 466 614 164 + 420 464 625 901


Consumer industry

• Complex design of fully automated production lines

• Simple mounting workspaces for lean manufacturing

• Non-standard technology (IR welding, fast motions)

• Handling with small parts

Production line – ALCO Automatic line for valve assembling, two carousel

systems, cycle time 15s

Automatic line – ABB Mounting of wall mount light switches, 21 components, operations like a ink-jet marking, testing, IR welding, cycle time 2s


Production lines


Phone: + 420 466 614 164 + 420 464 625 901


Heavy machinery

• Production lines for heavy industry

• Robust solutions

• Manipulation with heavy parts

Production line – PRAKO Handling with hot components during die cast forging

Production line – PRAKO Detail view on manipulator jaws, mowing die cast from heat-treatment furnace


Parts manipulation


Phone: + 420 466 614 164 + 420 464 625 901


Feeding machines and parts conveyers

• Non-traditional solutions

• Own designs with low noise and low wear of transported parts

• Non - vibrating

Production line – ARROW Detail view on end of ledge conveyor

linear feeder – ALCO Supplying of production lines by ledge feeder


Parts manipulation


Phone: + 420 466 614 164 + 420 464 625 901


Manipulators and handlers

• Electric driving systems

• Fast and accurate part placing

• More cost effective than robot

Transport handler – BENTELER Manipulating of parts, fully automated pallet management system

Bi-axle handler – ABB Fast bi-axle handler for manipulating of 3 small parts, placement accuracy 0.05 mm, speed 1.7s


Parts manipulation


Phone: + 420 466 614 164 + 420 464 625 901


Pallet systems and transport jigs

• Usage of STD systems ( BOSH ) and customized design

• Own design for small and non-std parts

• Accuracy of part placement

Transport jig– SKODA AUTO Device for assembling car chassis

Pallet system 3D model of pallet system


Industrial camera systems


Phone: + 420 466 614 164 + 420 464 625 901


Parts detection

• Position and presence check

• Check of characteristic features

• For with difficult accessiblity

Assembling workplace –CONTINENTAL Detail snapshot of camera detection window

Assembling line – CONTINENTAL Workplace for assembling car radio, checking of 8 areas




Phone: + 420 466 614 164 + 420 464 625 901


Orientation of parts

• True location assignment for product placement

• Suppressing production inaccuracy

• Solutions for problematic parts

Industrial camera system – KNORR-BREMSE Camera system for hole recognition, correct position of part

Manipulator with industrial camera system - ABB Movement of parts on belt conveyor, handler with camera

system for parts orientation




Phone: + 420 466 614 164 + 420 464 625 901


Measuring

• Solutions for non-conventional conditions

• Fast and accurate results

• One system for multiple parameters

Checking place Detail snapshot of the camera control window

Measuring device for railway company Railway coaches axle - linearity measurement of hot

semi-product




Phone: + 420 466 614 164 + 420 464 625 901


OCR, DMX codes

• High level of DMX recognition

• Manual and automatic reader option

• Easy products tracking

Marking line – UVZ Niznij Tagil Russia Conversion of suppliers alfa numerical code to DMX code

Camera system - CONTINENTAL Identification of fuel level indicator, DMX code




Phone: + 420 466 614 164 + 420 464 625 901


Screwing machines

• Automatic bolt loader

• Auto and semi automatic screwing stations

• Position and moment reading option

Screwing device – CONTINENTAL Workplace provides screwing for 10 positions,

calibrating position

Screwing workplace - BENTELER Semi automatic screwing of car axle




Phone: + 420 466 614 164 + 420 464 625 901


Stamping machines

• Pneumatic, hydraulic and electric

• Electric solutions - simple control and position check availability

• Built-in system for existing lines

Stamping machine - CONTINENTAL Pressing by servo drive, up to 5t Stamping machine - RUBENA

Car silent block press




Phone: + 420 466 614 164 + 420 464 625 901


Bending and cutting machines

• Cutting of tubes and sheet metal

• Bending of tubes

Heat exchanger production line - 2VV Cutting device for flanges

Solar collector production – PROPULS SOLAR Straightening and cutting of the copper solar collector tubes




Phone: + 420 466 614 164 + 420 464 625 901


Welding machines

• Variety of welding methods (MIG, MAG, IR, ultrasonic)

• Welding robot option

Welding cell - KYB Welding of car dumpers

Sensor line – CONTINENTAL NTC welding of sensors body




Phone: + 420 466 614 164 + 420 464 625 901


Gluing and greasing machines

• Different material application possibilities (sealer, glue, etc.)

• Accurate application and calibrated load amount

• Fully automated procedure option

Welding machine- TPCA Sealer application on sheetmetal parts before

welding Sensor line- CONTINENTAL Glue application, exact applicated volume




Phone: + 420 466 614 164 + 420 464 625 901


Riveting Machines

• Using radial riveting technology

• Hand operated riveting option

• Implementation in fully automated lines

Riveting worklplace - BROSE Car seat hand operated procedure, automated check

of number of rivets

Assembling workplace - CONTINENTAL Dashboard device riveting


Control Systems


Phone: + 420 466 614 164 + 420 464 625 901


Switchboards

• Own design and manufacturing

• Variety of control systems type depending on customer requirements (Siemens,

OMRON, Alan Bradley, ABB, FESTO, Mitsubishi, etc)

• Following and comply with international STD

Switchboard for production line View of the switchboard interior

Switchboard 2D drawing


Control Systems


Phone: + 420 466 614 164 + 420 464 625 901


PLC visualiziation

• Custom - made software for PLC

• Wide variety of tasks

• Solutions for customers HW

PLC vizualization Example of machnie control in the service mode

PLC vizualization- CONTINENTAL Vizualization of measured parametrs (fuel level and function) for BENTLEY


Control Systems


Phone: + 420 466 614 164 + 420 464 625 901


Software

• Software for HW according to requirements

• Customized programming procedure (JHV-AS)

• Remote administrating option for software control

Programming Example of algorithm

Robot software – KYB Example for robot - KUKAProgram pro robot KUKA


Control Systems


Phone: + 420 466 614 164 + 420 464 625 901


Documentation and Certificates

• Documentation accordind to European STD

• Additional releasing of the GOST certificate for Russia market

• Final documentation according customer language needs

Certifacates Declaration of conformity

2D Documentation Drawing in E-plan software


The End

Ing. Jan Václavovič +420 777 770 970 [email protected],www.jhv.cz

Phone: + 420 466 614 164 + 420 464 625 901


design and development company - jhv · design and development company automation ing. jan...

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