despatch status of commissioning procedures1

8/13/2019 Despatch Status of Commissioning Procedures1

1/93


2/93

Raichur, 1 x 250 MW, Unit 8

Nalco CPP Exp, 2x 210MW, Unit 9 & 10

Rayalseema, Stage III, 210MW, Unit 5

Neyveli, CFBC, 2x 250MW Unit 1 & 2

Vallur, 3x 500MW, Unit 1, 2 & 3

Kothagudam, 1x 500MW

Simhadri,Stage II , 2x 500MW, Unit 3& 4


3/93


4/93

0 T / HR

USTRIAL PROJECTS

US

TPH &1X67.5MW STG UNIT

US


5/93


6/93


7/93

S . No Description Document no Document Date

1Procedure for Boiler Hydraulic

test and preservationPS:TSX:

2 Procedure for EDTA cleaning PS:TSX:

3

Procedure for steam blowing

and oil flushing of fuel oil

system

4Procedure for lube oil flushing of

rotating machinesPS:TSX:

5

Procedure for air and gas

tightness test of furnace and

ducts for pulverised coal firing

boilers

PS:TSX:

6Procedure for commissioning of

CC pumpsPS:TSX:

7Procedure for air in leak test of

ESPPS:TSX:


HPBP systemPS:TSX:327:00:12 21.07.2012

9

Procedure for steam blowing of

boiler and associated steam

lines including aux. steam lines

PS:TSX:

RAYALASEEMA - 600 MW


8/93

10Procedure for clean air flow test

of coal pipesPS:TSX:

11

Procedure for detergent flushing

of preboiler system PS:TSX:

12Procedure for lube oil flushinng

of MDBFPPS:TSX:

13

Procedure for hydraulic test and

fushinng of Turbine lube oil and

jacking oil system

PS:TSX:

14Procedure for hydraulic test and

fushinng of Control Fluid systemPS:TSX:

15Procedure for condenser flood

test/ Vacuum tightness testPS:TSX:

16Procedure for lube oil flushinng

of TDBFPPS:TSX:

17


flushing of Generator seal oil

system

PS:TSX:

18Procedure for hydraulic test and

flushing of Generator PW system

PS:TSX:

19Procedure for Generator air

tightness testPS:TSX:


9/93


LPBP systemPS:TSX:

RETURN TO COMMISSIONING PROCEDURES MAIN PA


10/93

Despatch date

26.07.2012


11/93


12/93

E


13/93

S . No Description Document noDocument

Date

1Procedure for Boiler Hydraulic test and

preservation

PS:TSX:262:00:11

2 Procedure for EDTA cleaning PS:TSX:265:00:11/00 03.01.2012

3Procedure for steam blowing and oil

flushing of fuel oil system


rotating machinesPS:TSX:264:00:11/00 03.01.2012

5Procedure for air and gas tightness testof furnace and ducts for pulverised coal

firing boilers

PS:TSX:268:00:12 05.01.2012

6Procedure for commissioning of CC

pumpsPS:TSX:

7 Procedure for air in leak test of ESP PS:TSX:

8Procedure for commissioning of HPBP

systemPS:TSX:326:00:12 21.07.2012

9

Procedure for steam blowing of boiler

and associated steam lines including

aux. steam lines

PS:TSX:

10Procedure for clean air flow test of coal

pipesPS:TSX:182:00:10 23.06.2010

11Procedure for detergent flushing of

preboiler system

PS:TSX:

12Procedure for lube oil flushinng of

MDBFPPS:TSX:

KAKATIYA.


14/93

13


fushinng of Turbine lube oil and jacking

oil system

PS:TSX:

14 Procedure for hydraulic test andfushinng of Control Fluid system

PS:TSX:

15Procedure for condenser flood test/

Vacuum tightness testPS:TSX:


TDBFPPS:TSX:

17Procedure for hydraulic test and flushing

of Generator seal oil system PS:TSX:


of Generator PW systemPS:TSX:

19Procedure for Generator air tightness

testPS:TSX:

20Procedure for commissioning of LPBP

systemPS:TSX:



15/93

Despatch date

26.12.2011

12.01.2012

12.01.2012

12.01.2012

26.07.2012

12.01.2012


16/93

E


17/93

S . No Description Document no


preservation

PS:TSX:267:00:12

2 Procedure for EDTA cleaning PS:TSX:266:00:12



4Procedure for lube oil flushing of rotating

machinesPS:TSX:

5

Procedure for air and gas tightness test of

furnace and ducts for pulverised coal firingboilers

PS:TSX:268:00:12

6 Procedure for commissioning of CC pumps PS:TSX:



systemPS:TSX:298:00:12

9

Procedure for steam blowing of boiler and

associated steam lines including aux.steam lines

PS:TSX:


pipesPS:TSX:182:00:10


preboiler systemPS:TSX:317:00:12

12 Procedure for lube oil flushinng of MDBFP PS:TSX:

13 Procedure for hydraulic test and fushinngof Turbine lube oil and jacking oil system

PS:TSX:

14Procedure for hydraulic test and fushinng

of Control Fluid systemPS:TSX:



NTPL 2X500 MW, TUTICORIN


18/93


19/93

Document

Date

Despatch

date

04.01.2012 24.01.2012

04.01.2012 12.01.2012

05.01.2012 12.01.2012

07.06.2012 11.06.2012

23.06.2010 12.01.2012

12.07.2012 17.07.2012


20/93

AIN PAGE


21/93



preservationPS:TSX:259:00:11

2 Procedure for EDTA cleaning PS:TSX:258:00:11/00

3Procedure for steam blowing and oil flushing

of fuel oil system


machinesPS:TSX:287:00:12

5


furnace and ducts for pulverised coal firing

boilers

PS:TSX:268:00:12

PS:TSX:286:00:12


7 Procedure for commissioning of HPBP system PS:TSX:298:00:12

8


associated steam lines including aux. steam

lines

PS:TSX:290:00:12

9 Procedure for clean air flow test of coal pipes PS:TSX:182:00:10

10 Procedure for ALKALI BOILOUT PS:TSX:271:00:12/00

11 Procedure for lube oil flushinng of MDBFP PS:TSX:302:00:12

12Procedure for hydraulic test and fushinng of

Turbine lube oil and jacking oil systemPS:TSX:277:00:12

13 Procedure for condenser flood test/ Vacuumtightness test

PS:TSX:

14Procedure for Detergent flushing of pre -boiler


STERLITE (SIIL) 2X80 MW, TUTICORIN

RETURN TO COMMISSIONING PROCEDURES M


22/93

Document

DateDespatch date

03.12.2011 09.12.2011

03.11.2011 09.12.2011

05.05.2012 24.05.2012

05.01.2012

05.05.2012

12.01.2012

05.06.2012

07.06.2012 11.06.2012

18.05.2012 24.05.2012

23.06.2010 12.01.2012

17.01.2012 24.01.2012

11.06.2012 14.06.2012

10.04.2012 12.04.2012

08.05.2012 24.05.2012

.

AIN PAGE


23/93

S .

NoDescription Document no


preservation

PS:TSX:256:00:11/REV

00

2Procedure for CHEMICAL CLEANING OF

BOILER USING EDTAPS:TSX:253:00:11/00




machinesPS:TSX:

5

Procedure for air and gas tightness test

of furnace and ducts for pulverised coal

firing boilers

PS:TSX:268:00:12

6Procedure for steam blowing of boilerand associated steam lines including aux.

steam lines

PS:TSX:




preboiler systemPS:TSX:


MDBFPPS:TSX:

10 Procedure for hydraulic test and flushingof Turbine lube oil and jacking oil system

PS:TSX:



12 Procedure for lube oil flushinng of TDBFP PS:TSX:

13 procedure for ALKALI BOILOUT PS:TSX:272:00:12/00

S .

NoDescription Document no

1 Procedure for Boiler Hydraulic test PS:TSX:

2Procedure for STEAM FLUSHING OF

PREBOILER SYSTEMPS:TSX:

3 Procedure for ALKALI BOIL OUT PS:TSX:251:00:11/00

MRPL, 4X270 T / HR, MANGALOR

RETURN TO COMMISSIONING PROCEDURES

MRPL 1X85 TPH HRSG .


24/93

4Procedure for oil flushing of turbine oil

systemPS:TSX:

5 Procedure for HRSG GAS TIGHTNESS TEST PS:TSX:252:00:11/00

6Procedure for CHEMICAL CLEANING USING

EDTAPS:TSX:

7 Procedure for clean air flow test of coal pipesfor pulvarised coal fired boilers

PS:TSX:


systemPS:TSX:

9



lines

10 Procedure for clean air flow test of coal pipes PS:TSX:

11Procedure for detergent flushing of preboiler

system


13Procedure for FLUSHING OF GT LUB OIL

SYSTEM

PS:TSX:260:00:11

PS:TSX:328:00:12


Control Fluid systemPS:TSX:

15Procedure for condenser flood test/ Vacuum


16Procedure for lube oil flushinng of Turbine oil

syatemPSTX

17 Procedure for hydraulic test and flushing ofGenerator seal oil system

PS:TSX:

18Procedure for hydraulic test and flushing of

Generator PW systemPS:TSX:

19 Procedure for Generator air tightness test PS:TSX:


system



25/93

Document

DateDespatch date

11/30/2011 12/1/2011

11/30/2011 12/23/2011

05.01.2012 12.01.2012

23.06.2010 12.01.2012

19.01.2012 27.01.2012

Document

DateDespatch date

28.11.2011 29.11.2011

.

MAIN PAGE


26/93

29.11.2011 01.12.2011

13.12.2011

24.07.2012

14.12.2011

27.07.2012

MAIN PAGE


27/93


28/93


Date


preservationPS:TSX:269:00:12 1/13/2012

2 Procedure for EDTA cleaning PS:TSX:270:00:12 1/13/2012




rotating machines

5

Procedure for air and gas tightness test

of furnace and ducts for pulverised coal

firin boilers

PS:TSX:268:00:12 05.01.2012


pumpsPS:TSX:



systemPS:TSX:323:00:12 20.07.2012

9

Procedure for steam blowing of boiler

and associated steam lines including

aux. steam lines

PS:TSX:


pipes

PS:TSX:182:00:10 23.06.2010


preboiler systemPS:TSX:316:00:12 12.07.2012


MDBFPPS:TSX:

13


fushinng of Turbine lube oil and jacking

oil system

PS:TSX:

14


fushinng of Control Fluid system PS:TSX:




TDBFPPS:TSX:

MONNET 2X525 MW, ORISSA .


29/93


of Generator seal oil systemPS:TSX:


of Generator PW systemPS:TSX:

19Procedure for Generator air tightness

testPS:TSX:


systemPS:TSX:



30/93

Despatch date

24.01.2012

24.01.2012

12.01.2012

25.06.2012

12.01.2012

17.07.2012


31/93

E


32/93


33/93

Document Date Despatch date

17.10.2011 22.10.2011

03.01.2012 12.01.2012

03.01.2012 12.01.2012

05.01.2012 12.01.2012

21.07.2012 26.07.2012

23.06.2010 12.01.2012

16.07.2012 31.07.2012

16.07.2012 31.07.2012

16.07.2012 31.07.2012

L.

AIN PAGE


34/93



preservationPS:TSX:262:00:12

2 Procedure for EDTA cleaning PS:TSX:265:00:11/00


of fuel oil system:


machinesPS:TSX:264:00:11/00

5



PS:TSX:268:00:12




9


associated steam lines including aux. steamlines

PS:TSX:



systemPS:TSX:



Turbine lube oil and jacking oil system PS:TSX:315:00:12




tightness testPS:TSX:314:00:12

MALWA STAGE - 1, 2X600 MW.


35/93



Generator seal oil systemPS:TSX:

18 Procedure for hydraulic test and flushing ofGenerator PW system

PS:TSX:


20 Procedure for commissioning of LPBP system PS:TSX:



36/93


26.12.2012

03.01.2012 12.01.2012

03.01.2012 12.01.2012

05.01.2012 12.01.2012

21.07.2012 26.07.2012

23.06.2010 12.01.2012

11.07.2012 17.07.2012

12.07.2012 17.07.2012

12.07.2012 17.07.2012


37/93

MAIN PAGE


38/93


1


associated steam lines including aux.

steam lines

PS:TSX:


of Turbine lube oil and jacking oil systemPS:TSX:



TNPL 40 MW, STG.



39/93

Document

Date

Despatch

date

AIN PAGE


40/93



preservationPS:TSX:



of fuel oil system


machinesPS:TSX:

5



boilers

PS:TSX:268:00:12




9



lines

PS:TSX:



systemPS:TSX:



Turbine lube oil and jacking oil systemPS:TSX:







Generator seal oil systemPS:TSX:


Generator PW systemPS:TSX:


20 Procedure for commissioning of LPBP system PS:TSX:

HINDALCO 6X150 MW, ORISSA.



41/93


42/93

S . No Description Document no Document Date Despatch date


preservationPS:TSX:166:00:09 19/02/2010 Soft copy sent

2 Procedure for EDTA cleaning PS:TSX:200:00:10 11/8/2010 Soft copy sent


flushing of fuel oil system PS:TSX:202:00:10 13/8/2010 Soft copy sent


machinesPS:TSX:203:00:10 13/08/2010 Soft copy sent

5



boilers

PS:TSX:167:00:09 19/02/2010 Soft copy sent


pumpsPS:TSX:201:00:10 13/08/2010 Soft copy sent

7 Procedure for air in leak test of ESP PS:TSX:173:00:09 23/03/2010 24/03/2010


systemPS:TSX:210:00:10 13.08.2010

SOFT COPY

SENT

9



steam lines

PS:TSX:209:00:10 28/10/2010 Soft copy sent


pipesPS:TSX:199:00:10 11/8/2010 Soft copy sent


preboiler systemPS:TSX:216:00:10 3/6/2011 Soft copy sent

VALLUR, 3x 500MW, Unit 1, 2 & 3


43/93



12 Procedure for lube oil flushinng of MDBFP PS:TSX:170:00:09 3/3/2010 Soft copy sent


of Turbine lube oil and jacking oil systemPS:TSX:169:00:09 3/3/2010 Soft copy sent


of Control Fluid systemPS:TSX:213:00:10 2/11/2010 Soft copy sent


Vacuum tightness testPS:TSX:212:00:10 1/11/2010 Soft copy sent

16 Procedure for lube oil flushinng of TDBFP


of Generator seal oil systemPS:TSX:207:00:10 26/10/2010 soft copy sent


of Generator PW systemPS:TSX:208:00:10 26/10/2010 Soft copy sent

19 Procedure for Generator air tightness test PS:TSX:211:00:10 1/11/2010 soft copy sent


systemPS:TSX:223:00:11 18/04/11 Soft copy sent

21generator testing procedure for first

synchronisationPS:TSX:224:00:11 18.01.2012 Soft copy sent


44/93



22procedure for steam flushing of pre boiler

systemPS:TSX:293:00:12 28.05.2012 Soft copy sent

RETURN TO COMMISSIONING PROCEDURES MAIN PAGE


45/93


1 Procedure for Boiler Hydraulic test andpreservation



machines

4



steam lines

PS:TSX:140:00:09



6Procedure for air and gas tightness test of

furnace and ductsPS:TSX:104:00:08


8Procedure for steam flushing of preboiler



of Turbine lube oil and jacking oil systemPS:TSX:141:00:09


Vacuum tightness testPS:TSX:149:00:09

11 Procedure for hydraulic test and flushingof Generator seal oil system

PS:TSX:146:00:09

12 Procedure for Generator air tightness test PS:TSX:150:00:09

Raichur, 1 x 250 MW, Unit 8


46/93

RETURN TO COMMISSIONING PROCEDUR


47/93


28/8/2009 10/9/2009

27/11/2009 5/12/2009

15/10/2008 21/11/2008

17/11/2008 20/11/2008

26/11/2009 1/12/2009

26/11/2009 1/12/2009

27/11/2009 1/12/2009

5/1/2010 11/1/2010

4/1/2010 6/1/2010

5/1/2010 6/1/2010


48/93

S MAIN PAGE


49/93

Sl no Description Document no

1 Procedure for chemical cleaning by EDTA PS:TSX:092:00:08

2Procedure for Steam flushing of preboiler


3Procedure for oil flushing of Turbine oil


4

Procedure for Steam blowing of Boiler and

associated steam lines including Aux

Steam lines

PS:TSX:090:00:08

5

Standard procedure for clean air flow test

of coal pipes for pulverised coal fired

boilers

PS/TSX/103/00/08 REV 00

6 Procedure for Turbine control oil flushing PS:TSX:108:00:08

7Procedure for oil flushing of lub oil system

of BFPPS:TSX:107:00:08

8Procedure for Condensor Vacuum

tightness test



10Standard procedure for air and gas

tightness test of steam generator

Nalco Angul, Units 9 & 10, 2 X 120 M



50/93

Document date Despatch date

2/7/2008

16/05/2008 27/05/08

21/03/2008 22/04/08

10/4/2008 22/04/08

15/10/2008 21/11/2008

24/11/2008 1/12/2008

20/11/2008 1/12/2008

17/11/2008 20/11/2008

AIN PAGE


51/93



preservation

2 Procedure for EDTA cleaningPS:TSX:198A:00:10




machines

PS:TSX:198:00:10

PS:TSX:198:00:10

5 Procedure for air in leak test of ESP


system

7



steam lines

PS:TSX:198B:00:10


pipes


furnace and ducts


preboiler system

PS:TSX:142:01:09

Rev-01

11 Procedure for lube oil flushinng of MDBFPPS:TSX:175:01:10

Rev-01

12 Procedure for hydraulic test and fushinngof Turbine lube oil and jacking oil system

PS:TSX:160:00:01Rev-01


Vacuum tightness test

PS:TSX:177:01:10.

Rev-01

NEYVELI, CFBC, 2x 250MW Unit 1


52/93


of Generator seal oil systemPS:TSX:161:00:09






53/93


23/07/2011 25/07/2011

23/07/2010

23/07/201125/07/2011

23/07/2011 25/07/2011

25/08/2010 24/09/2010

21/09/2010 24/09/2010

21/09/2010 24/09/2010

25/08/2010 24/09/2010

& 2


54/93

21/01/2010 8/2/2010

1/2/2010 8/2/2010

21/04/2010 10/5/2010

S MAIN PAGE


55/93



preservation



machinesPS:TSX:183:00:10

4



steam lines

PS:TSX:185:00:10

5 Procedure for clean air flow test of coalpipes

PS:TSX:182:00:10



7 Procedure for lube oil flushinng of MDBFP


system PS:TSX:038:00:06


of Turbine lube oil and jacking oil systemPS:TSX:055:00:06




of Generator seal oil system

PS:TSX:029:00:06

12 Procedure for Generator air tightness test

RAYALSEEMA, STAGE - III, 210MW,

** - Most of the Stage II procedures will be used for S


56/93



57/93


20/04/2010 28/04/2010

23/06/2010 24/06/2010

23/06/2010 24/06/2010

23/06/2010 24/06/2010

17/07/2006 23/06/2010

16/03/2006 23/06/2010

23/06/2010 24/06/2010

17/04/2006 23/06/2010

Unit 5

tage III, Unit 5


58/93

S MAIN PAGE


59/93



preservation

2 Procedure for EDTA cleaning PS:TSX:106 00 08


pumps



5

Procedure for lube oil flushing of rotating

machines PS:TSX:101 00 08

6



boilers

PS:TSX:104 00 08



system

9Procedure for steam blowing of boiler andassociated steam lines including aux.

steam lines

PS:TSX:102 00 08


pipesPS:TSX:103 00 08

11 Procedure for lube oil flushinng of MDBFP PS:TSX:188 00 10

12 Procedure for steam flushing of preboilersystem

PS:TSX:196 00 10


of Turbine lube oil and jacking oil systemPS:TSX:186 00 10


of Control Fluid systemPS:TSX:191 00 10

KOTHAGUDEM, 1x 500MW


60/93


Vacuum tightness test PS:TSX:192 00 10

16 Procedure for lube oil flushinng of TDBFP PS:TSX:194 00 10


of Generator seal oil systemPS:TSX:189 00 10


of Generator PW systemPS:TSX:190 00 10

19 Procedure for Generator air tightness test PS:TSX:193 00 10


system



61/93


62/93

15/07/2010 16/07/2010

8/10/2010 14/10/2010

13/07/2010 15/07/2010

13/07/2010 14/07/2010

16/07/2010 20/07/2010

S MAIN PAGE


63/93


64/93


of Control Fluid system


Vacuum tightness testPS:TSX:301:00:12

16 Procedure for lube oil flushinng of TDBFP PS:TSX:310:00:12


of Generator seal oil systemPS:TSX:303:00:12


of Generator PW systemPS:TSX:304:00:12




21Generator testing procedure for first

synchronisation



65/93


23/12/2011 28/12/2011

03.01.2012 10.01.2012

23.05.2012 24.05.2012

3/1/2012 10.01.2012

5/1/2012 10.01.2012

23.05.2012 24.05.2012

Ranipet Ranipet

16.07.2012 19.07.2012

25.04.2012 04.05.2012

23/06/2010 10.01.2012

04.07.2012 04.07.2012

08.06.2012 14.06.2012

13.05.2012 24.05.2012


66/93

08.06.2012 14.06.2012

06.07.2012 07.07.2012

15.06.2012 07.07.2012

16.06.201207.07.2012

16.06.2012 25.06.2012

10.07.2012 12.07.2012

S MAIN PAGE


67/93



preservationPS:TSX:129 00 09

2 Procedure for EDTA cleaning PS:TSX:180 00 10


flushing of fuel oil systemPS:TSX:159 00 09


machinesPS:TSX:148 00 09

5



PS:TSX:130 00 09

6 Procedure for air in leak test of ESP PS:TSX:143 00 09


systemPS:TSX:147 00 09

8



steam lines

PS:TSX:205:00:10


pipesPS:TSX:158 00 09/00


preboiler systemPS:TSX:165 00 09

11 Procedure for lube oil flushinng of MDBFP PS:TSX: 135 00 09


of Turbine lube oil and jacking oil systemPS:TSX: 133 00 09


of Control Fluid system

SIMHADRI
http://localhost/var/www/apps/conversion/tmp/scratch_8/SIMHADRI/129%2000%2009%20APPROVED%20PROCEDURE%20FOR%20BOILER%20HYDRAULIC%20TEST%20AND%20PRESERVATION..pdfhttp://localhost/var/www/apps/conversion/tmp/scratch_8/SIMHADRI/180%2000%2010%20APPROVED%20procedure%20for%20edta%20chemical%20cleaning%20simhadri.pdfhttp://localhost/var/www/apps/conversion/tmp/scratch_8/SIMHADRI/159%2000%2009%20APPROVED%20procedure%20for%20steam%20blowing%20and%20oil%20flushing%20of%20fuel%20oil%20system.%20simhadri.ziphttp://localhost/var/www/apps/conversion/tmp/scratch_8/SIMHADRI/148%2000%2009%20APPROVED%20procedure%20for%20oil%20flushing%20&%20hydrotest%20of%20lub%20oil%20system%20of%20rotary%20equipments.pdfhttp://localhost/var/www/apps/conversion/tmp/scratch_8/SIMHADRI/130%2000%2009%20APPROVED%20procedure%20for%20air%20and%20gas%20tightness%20of%20furnace%20and%20ducts.pdfhttp://localhost/var/www/apps/conversion/tmp/scratch_8/SIMHADRI/143%2000%2009%20APPROVED%20procedure%20for%20air%20in%20leak%20test%20of%20esp.pdfhttp://localhost/var/www/apps/conversion/tmp/scratch_8/SIMHADRI/147%2000%2009%20Procedure%20for%20commissioning%20of%20HP%20BY%20PASS%20SYSTEM.pdfhttp://localhost/var/www/apps/conversion/tmp/scratch_8/SIMHADRI/165%2000%2009%20APPROVED%20procedure%20for%20detergent%20%20flushing%20of%20preboiler%20system%20-%20simhadri.pdfhttp://localhost/var/www/apps/conversion/tmp/scratch_8/SIMHADRI/135%2000%2009%20APPROVED%20procedure%20for%20oil%20flushing%20of%20MDBFP%20LUB%20OIL%20SYSTEM.pdfhttp://localhost/var/www/apps/conversion/tmp/scratch_8/SIMHADRI/133%2000%2009%20APPROVED%20procedure%20for%20hydraulic%20test%20and%20flushing%20of%20turbine%20lub%20-%20oil%20and%20jacking%20oil%20system%20.pdfhttp://localhost/var/www/apps/conversion/tmp/scratch_8/SIMHADRI/133%2000%2009%20APPROVED%20procedure%20for%20hydraulic%20test%20and%20flushing%20of%20turbine%20lub%20-%20oil%20and%20jacking%20oil%20system%20.pdfhttp://localhost/var/www/apps/conversion/tmp/scratch_8/SIMHADRI/135%2000%2009%20APPROVED%20procedure%20for%20oil%20flushing%20of%20MDBFP%20LUB%20OIL%20SYSTEM.pdfhttp://localhost/var/www/apps/conversion/tmp/scratch_8/SIMHADRI/165%2000%2009%20APPROVED%20procedure%20for%20detergent%20%20flushing%20of%20preboiler%20system%20-%20simhadri.pdfhttp://localhost/var/www/apps/conversion/tmp/scratch_8/SIMHADRI/147%2000%2009%20Procedure%20for%20commissioning%20of%20HP%20BY%20PASS%20SYSTEM.pdfhttp://localhost/var/www/apps/conversion/tmp/scratch_8/SIMHADRI/143%2000%2009%20APPROVED%20procedure%20for%20air%20in%20leak%20test%20of%20esp.pdfhttp://localhost/var/www/apps/conversion/tmp/scratch_8/SIMHADRI/130%2000%2009%20APPROVED%20procedure%20for%20air%20and%20gas%20tightness%20of%20furnace%20and%20ducts.pdfhttp://localhost/var/www/apps/conversion/tmp/scratch_8/SIMHADRI/148%2000%2009%20APPROVED%20procedure%20for%20oil%20flushing%20&%20hydrotest%20of%20lub%20oil%20system%20of%20rotary%20equipments.pdfhttp://localhost/var/www/apps/conversion/tmp/scratch_8/SIMHADRI/159%2000%2009%20APPROVED%20procedure%20for%20steam%20blowing%20and%20oil%20flushing%20of%20fuel%20oil%20system.%20simhadri.ziphttp://localhost/var/www/apps/conversion/tmp/scratch_8/SIMHADRI/180%2000%2010%20APPROVED%20procedure%20for%20edta%20chemical%20cleaning%20simhadri.pdfhttp://localhost/var/www/apps/conversion/tmp/scratch_8/SIMHADRI/129%2000%2009%20APPROVED%20PROCEDURE%20FOR%20BOILER%20HYDRAULIC%20TEST%20AND%20PRESERVATION..pdf


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Vacuum tightness testPS:TSX:136 00 09

15Procedure for flushing of Generator seal

oil systemPS:TSX:153 00 09


of Generator PW systemPS:TSX:157 00 09

17 Procedure for Generator air tightness test PS:TSX:152 00 09

18Generator testing procedure for first

synchronisationPS:TSX:154 00 09

http://localhost/var/www/apps/conversion/tmp/scratch_8/SIMHADRI/136%2000%2009%20APPROVED%20PROCEDURE%20FOR%20CONDENCER%20FLOOD%20TEST%20AND%20VACUUM%20TIGHTNESS%20TEST.pdfhttp://localhost/var/www/apps/conversion/tmp/scratch_8/SIMHADRI/153%2000%2009%20APPROVED%20procedure%20for%20flushing%20of%20generator%20seal%20oil%20system.pdfhttp://localhost/var/www/apps/conversion/tmp/scratch_8/SIMHADRI/152%2000%2009%20APPROVED%20procedure%20for%20generator%20air%20tightness%20test.pdfhttp://localhost/var/www/apps/conversion/tmp/scratch_8/SIMHADRI/152%2000%2009%20APPROVED%20procedure%20for%20generator%20air%20tightness%20test.pdfhttp://localhost/var/www/apps/conversion/tmp/scratch_8/SIMHADRI/153%2000%2009%20APPROVED%20procedure%20for%20flushing%20of%20generator%20seal%20oil%20system.pdfhttp://localhost/var/www/apps/conversion/tmp/scratch_8/SIMHADRI/136%2000%2009%20APPROVED%20PROCEDURE%20FOR%20CONDENCER%20FLOOD%20TEST%20AND%20VACUUM%20TIGHTNESS%20TEST.pdf


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9/11/2009 21/11/2009

21/06/2010 1/7/2010

13/01/2010 25/03/2010

4/1/2010 6/5/2010

19/02/2010 12/3/2010

31/12/2009 27/01/2010

17/07/2010

22/10/2010 3/11/2010

13/08/2010 13/09/2010

1/3/2010 7/5/2010

14/11/2009 13/01/2010

14/12/2009 27/01/2010


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3/6/2010 22/06/2010

24/02/2010

18/09/2010

23/02/2010 16/03/2010

3/3/2011 10/3/2011

S MAIN PAGE


71/93


Date

1Procedure for Boiler Hydraulic

testPS:TSX:215:00:10 23/11/2010

2Procedure for STEAM FLUSHING

OF PREBOILER SYSTEMPS:TSX:219:00:11 3/11/2011

3Procedure for steam blowing of

main steam linesPS:TSX:222:00:10 15/03/2011

4Procedure for oil flushing of

turbine oil systemPS:TSX:221:00:10 11/3/2011

5

Procedure for air and gas

tightness test of furnace, ducts

and ESPs boilers

PS:TSX:214:00:10 23/11/2010

6Procedure for CHEMICAL

CLEANING USING EDTAPS:TSX:230:00:11 18/07/2011

7

Procedure for clean air flow test

of coal pipes for pulvarised coal

fired boilers

PS:TSX:247:00:11 21/11/2011

8Procedure for detergent flushing

of preboiler system

RINL 1X330 TPH & 1X67.5 MW STG UNIT.f
http://localhost/var/www/apps/conversion/tmp/scratch_8/RINL330TPH%20&%2017.5%20MW%20STG/PS%20TSX%20215%2000%2010%20RINL%20BOILER%20HYDRAULIC%20TEST%20(REV).pdfhttp://localhost/var/www/apps/conversion/tmp/scratch_8/RINL330TPH%20&%2017.5%20MW%20STG/procedure%20for%20sream%20flushing%20of%20preboiler%20system%20219.00.11%20rinl%20tba.pdfhttp://localhost/var/www/apps/conversion/tmp/scratch_8/RINL330TPH%20&%2017.5%20MW%20STG/222%2000%2010%20RINL%20procedure%20for%20steam%20blowing%20of%20main%20steam%20lines.pdfhttp://localhost/var/www/apps/conversion/tmp/scratch_8/RINL330TPH%20&%2017.5%20MW%20STG/221%2000%2010%20RINL%20procedure%20for%20oil%20flushing%20of%20turbine%20oil%20system.pdfhttp://localhost/var/www/apps/conversion/tmp/scratch_8/RINL330TPH%20&%2017.5%20MW%20STG/RINL%20PS%20TSX%20214%2000%2010%2023112010%20AIR%20AND%20GAS%20TIGHTNESS%20TEST%20OF%20FURNACE%20&%20DUCTS%20OF%20BOILER.pdfhttp://localhost/var/www/apps/conversion/tmp/scratch_8/RINL330TPH%20&%2017.5%20MW%20STG/RINL%20PS%20TSX%20214%2000%2010%2023112010%20AIR%20AND%20GAS%20TIGHTNESS%20TEST%20OF%20FURNACE%20&%20DUCTS%20OF%20BOILER.pdfhttp://localhost/var/www/apps/conversion/tmp/scratch_8/RINL330TPH%20&%2017.5%20MW%20STG/221%2000%2010%20RINL%20procedure%20for%20oil%20flushing%20of%20turbine%20oil%20system.pdfhttp://localhost/var/www/apps/conversion/tmp/scratch_8/RINL330TPH%20&%2017.5%20MW%20STG/222%2000%2010%20RINL%20procedure%20for%20steam%20blowing%20of%20main%20steam%20lines.pdfhttp://localhost/var/www/apps/conversion/tmp/scratch_8/RINL330TPH%20&%2017.5%20MW%20STG/procedure%20for%20sream%20flushing%20of%20preboiler%20system%20219.00.11%20rinl%20tba.pdfhttp://localhost/var/www/apps/conversion/tmp/scratch_8/RINL330TPH%20&%2017.5%20MW%20STG/PS%20TSX%20215%2000%2010%20RINL%20BOILER%20HYDRAULIC%20TEST%20(REV).pdf


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PAGE


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preservation



machinesPS:TSX:

4



steam lines

PS:TSX:273:00:12/00

5 Procedure for clean air flow test of coalpipes

PS:TSX:


furnace and ductsPS:TSX:

7 Procedure for lube oil flushinng of MDBFP


system PS:TSX:


of Turbine lube oil and jacking oil systemPS:TSX:




of Generator seal oil system

PS:TSX:


13Standard Procedure for commissioning of

HP BypassPS:TSX:298:00:12

SURANA, TPP -2 X 210MW, RAIC


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77/93


78/93

S MAIN PAGE


79/93

S . No Description Document no Document Date

1Procedure for Boiler Hydraulic test

and preservation



pumps




rotating machinesPS:TSX:

6

Procedure for air and gas tightness

test of furnace and ducts for

pulverised coal firing boilers

PS:TSX:



HPBP system

9

Procedure for steam blowing of

boiler and associated steam lines

including aux. steam lines

PS:TSX:

10Procedure for clean air flow test of

coal pipesPS:TSX:


MDBFPPS:TSX:

BELLARY - 2, 1x 500MW


80/93


81/93

Despatch date


82/93

E


83/93

SL.NO. TITLE OF THE PROCEDURE

VALLUR

3X500MW

2X80MW JINDAL

600MW

N.CHENNAI

2X600MW

1 Procedure for Boiler Hydraulic test and

preservation 19.02.10 09.12.11 22.10.11 28.12.11

2 Procedure for EDTA cleaning 08.11.10 24.01.12 12.01.12 10.01.12

3 Procedure forsteam blowing and oil flushing of fuel

oil system

13.08.10

DOC. NA PENDING PENDING 24.05.12

4 Procedure for lube oil flushing of rotating machines 13.08.10 24.05.12 12.01.12 10.01.12

5 Procedure for air and gas tightness test of furnace

and ducts for pulverised coal firing boilers 19.02.10 05.06.12 12.01.12 10.01.12

6 Procedure for commissioning of CC pumps 13.08.10 NA PENDING 24.05.12

7 Procedure for air in leak test of ESP 24.03.10 PENDING PENDING ranipet

8 Procedure for commissioning of HPBP system 29.10.10 11.06.12 PENDING 19.07.12

9 Procedure for steam blowing of boiler and

associated steam lines including aux. steam lines 28.10.10 24.05.12 PENDING 04.05.12

10 Procedure for clean air flow test of coal pipes 08.11.10 13.01.12 12.01.12 10.01.12

11 Procedure for detergent flushing of preboiler

system

03.08.11

DOC. NA 24.05.12 PENDING 07.07.12

12 Procedure for lube oil flushinng of MDBFP 03.03.10 13.06.12 31.07.12 14.06.12

13 Procedure for hydraulic test and flushing of Turbine

lube oil and jacking oil system 02.12.11 PENDING 31.07.12 24.05.12

14 Procedure for hydraulic test and fushinng of Control

Fluid system 29.11.11 NA PENDING PENDING

15 Procedure for condenser flood test/ Vacuum

tightness test 29.11.11 PENDING 31.07.12 14.06.12

16 Procedure for lube oil flushinng of TDBFP not

applicable NA PENDING 07.07.12

17 Procedure for hydraulic test and flushing of

Generator seal oil system 02.12.11 NA PENDING 07.07.12

18 Procedure forhydraulic test and flushing of

Generator PW system 26.10.10 NA PENDING 07.07.12

19 Procedure for Generator air tightness test 02.12.11 NA PENDING 25.06.12

20 Procedure for commissioning of LPBP system 18.04.11 NA PENDING 11.07.12

21 procedure for steam flushing of preboiler system 28.05.12

** DOCUMENT NOT AVAILABLE IN THE FILE

2012 MAY COMPLEATION PLI

COMMISSIONING PROCEDURES (PLANNED FOR 2


84/93

RETURN TO COMMISSIONI


85/93

TUTUCORIN

500MW

MALWA

2X600 MW

KAKATIYA

600 MW

MONNET

525 MW

HINDALCO

6X150 MW

TNPL 40MW

STG

MRPL 4X270

T/HRBELLARY-2

1X500MW SURANA

PENDING 28.12.11 PENDING 24.01.012 PENDING NA 30.11.11 PENDING

13.01.12 10.01.12 10.01.12 24.01.012 12.07.12 NA 23.12.11 PENDING

PENDING PENDING PENDING PENDING PENDING NA PENDING PENDING

PENDING 10.01.12 10.01.12 PENDING PENDING NA PENDING PENDING

13.01.12 10.01.12 10.01.12 13.01.12 13.01.12 NA13.01.12

PENDING

PENDING PENDING PENDING PENDING PENDING NA NA PENDING


11.06.12 PENDING PENDING 25.07.12 11.06.12 NA NA 11.06.12

PENDING PENDING PENDING PENDING PENDING PENDING PENDING PENDING

13.01.12 10.01.12 10.01.12 13.01.12 13.01.12 NA13.01.12

PENDING

17.07.12 PENDING PENDING 17.07.12 PENDING NA PENDING PENDING

PENDING 17.07.12 PENDING PENDING PENDING NA PENDING PENDING

PENDING 17.07.12 PENDING PENDING PENDING PENDING PENDING 04.01.12

15.12.11 PENDING


PENDING 17.07.12 PENDING PENDING PENDING PENDING PENDING PENDING

PENDING PENDING PENDING PENDING PENDING NA PENDING PENDING





12-13) PREPARED & PENDING - FOR COAL FIRED POWER PLANT


86/93

NG PROCEDURES MAIN PAGE


87/93

RAYAL-600

PENDING

PENDING

PENDING

PENDING

26.07.12

PENDING

PENDING

PENDING

PENDING

PENDING

PENDING

PENDING

PENDING

PENDING

PENDING

PENDING

PENDING

PENDING


88/93

EDTA BHEL SOL

1 Simhadri -4 30.11.11 10/15/2011

R211140;

dt:07.12.2011

40,000 KGE;m/S

a.v.msales

corproation.

R211135;

Dt:03.12.2011

690 litrs;m/s

Arudra

ENGINEERS

PVT.LTD.

2 Vallur-1 28.08.11

R211012;Dt:

03.05.11;

40,000Kgs; M/s.

Chemi-culture

R210163;

Dt:31.01.11;

690 Ltrs; M/s.

Chemicals(India

) company

3 Neyveli - 2 30.01.12

4North

Chennai 1

R211123

dt:18.11.2011

1500ltrs m/s

arudra

engineers

PVT.ltd.

5 Vallur 2

R-211166dt;13.02.12 40

000 kgs m/s a.v.m

sales corproation

CHEMIC

SL.

NOPROJECT

BLU

Date

Deter

Flushing

Date

Indenting

date


89/93

6North

Chennai 2

7 RINL

R210118;

dt:08.11.2010;

14000kgs.m/s.a.v.m.sales

corporation

R210163;

Dt:31.01.11;

240 Ltrs; M/s.Chemicals(India

) company

8 MRPL

9BHAVINI

Kalpakkam

10JINDAL

2X600 MW

11JINDAL

STEEL

RETURN TO COMMISSI


90/93

BHEL MAX AmmoniaHydrazine

Hydrate

Disodium

phosphate

Tri sodium

Phosphate

Rinopal

R211135;

Dt:03.12.2011

690 litrs;m/s

arudra

ENGINEERS

PVT.LTD.

R211136;

Dt:03.12.2011

5600 litrs;m/s

suchem

international

R211137;

Dt:05.12.2011

5900litrs;m/s

chemi-culture,

R03.12.2011;

Dt:03 12 2011

200kg;m/s

suchem

international

R211136;

Dt:03.12.2011

900kg;m/s

suchem

international

R210163;

Dt:31.01.11; 690

Ltrs; M/s.

Chemicals(India)

company

R210166;Dt:31.01

.11; 9800Ltrs;

M/s. Chemi-

culture

R210165;Dt:31.

01.2011;

4800kgs;

M/s.Bhanwaria

l Jhanwar &

sons

R210165;Dt:31.0

1.2011; 4800kgs;

M/s.Bhanwarial

Jhanwar & sons

R210167;Dt:31.

01.11; 1100Kgs;

M/s. Suchem

international

R211100; Dt:

03.10.11;

1000Ltrs; M/s.

Chemi-culture

R211099; Dt:

03.10.11; 1200

Ltrs; M/s.

A.V.M Sales

corporation

R211123 dt:18

11 2011 1500 kgs

m/s arudra

engineers PVT.ltd

R211128;

DT:24.11.2011.11

100 LTRS.M/S

CHEMI-Culture

R.211129;

DT:24.11.2011

1200ltrs.m/s

suchem

international

R.211129

dt:24.11.2011.

1000kgs m/s

suchem

international

R-211160DT;24/01/12 5600

LTRS M/S

SUCHEM

INTNRNATION.

LS REQUIREMENT

PO No ,Date & Quantity


91/93

R210163;

Dt:31.01.11; 240

Ltrs; M/s.Chemicals(India)

company

R2100119; dt

08.11.2010; 1400

ltrs; m/s.southernchemicals,hyd

R210120;

dt: 08.11.2010

;1200kgs.m/sbhanwarlal

Jhanwar @

sons

ONING PROCEDURES MAIN PAGE


92/93

Remarks


93/93

despatch status of commissioning procedures1

Documents